High-end wire rod automobile transportation protection method

By precisely selecting and pre-treating high-strength corrugated cardboard and solid wood panels, combined with multi-dimensional spacing design and full-process control, the problem of scratches during the transportation of high-end wires has been solved, achieving efficient and reliable protection and economic benefits.

CN120840985APending Publication Date: 2025-10-28HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202511364264.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2025-10-28

AI Technical Summary

Technical Problem

Traditional high-end wire transportation by truck lacks systematic protection design, which leads to friction and collision between coils and boxes, and between coils, posing a multi-dimensional risk of scratches, affecting product quality and customer trust.

Method used

High-strength corrugated cardboard and solid wood panels are used for precise selection and pre-treatment of protective materials, combined with detachable snap fixation and multi-dimensional spacing design to form a full-process protection system, including pre-transportation preparation, installation, loading, monitoring and unloading.

Benefits of technology

It achieves full contact isolation for high-end wires, reduces the scratch rate to below 0.5%, improves the durability of protective materials by 60%, reduces the risk of protective failure by 90%, reduces the customer complaint rate by 95%, and reduces costs by 40%.

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Abstract

The invention relates to the technical field of high-end wire rod transportation protection, and discloses a high-end wire rod automobile transportation protection method which comprises the steps of S1, preparation and pretreatment of protection materials before transportation, S2, protection installation of the bottom and side faces of an automobile box body, S3, coil loading and interval protection arrangement, S4, protection reinforcement and inspection after loading and S5, monitoring and unloading protection in the transportation process. Through combined protection of the bottom paperboard, the side face longitudinal wood plates, the end longitudinal wood plates and the transverse wood plates, full-contact isolation between the coils and the automobile box body and between the coils is achieved, the occurrence rate of the scratches is reduced to 0.5% or below from traditional 30% or above, the problem of surface damage in the transportation process is thoroughly solved, and the production efficiency is improved. According to the method, standardized materials are achieved, the protection reliability is improved, the type selection standards of high-strength corrugated boards and solid wood boards with the water content smaller than or equal to 12% are defined, the anti-corrosion and damp-proof pretreatment technology is matched, the durability of the protection materials is improved by 60% or above, and secondary damage caused by the problems of the materials is avoided.
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Description

Technical Field

[0001] This invention relates to the field of high-end wire transportation protection technology, specifically a method for protecting high-end wires during automobile transportation. Background Technology

[0002] In the high-end wire manufacturing and distribution sector, automobile transportation serves as a crucial link between production and customers. The protection of products during transportation directly impacts the final quality and market competitiveness of the wires. High-end wires, due to their high precision and surface quality requirements, are extremely sensitive to external disturbances such as vibration, friction, and collisions during transport. Even the slightest scratch can lead to a decline in product performance or direct scrapping, causing economic losses to companies and affecting customer trust. Traditional high-end wire transportation methods rely on rudimentary and unsystematic protective measures. The original designs lacked specific protective structures tailored to the shape and transport environment of the wire coils, and the interior of the truck bed lacked adequate insulation, leaving the high-end wire coils unprotected during transport. Specifically, the coils directly contact the bottom and side metal surfaces of the truck bed. Bumps, turns, and the inertia of starting and stopping during vehicle movement cause continuous friction and minor collisions between the coils and the bed. Furthermore, when multiple coils are stacked or arranged for transport, the lack of effective spacers allows adjacent coils to squeeze and rub against each other during transport, further increasing the risk of surface damage.

[0003] Furthermore, traditional protective methods lack standardized material selection, often using ordinary cardboard or untreated wood for simple padding. These materials are either insufficiently strong and easily damaged, or have rough surfaces with burrs, failing to provide effective protection and potentially becoming new sources of cable scratches. Moreover, the protection is often limited to single areas such as the bottom of the enclosure, neglecting critical areas prone to damage, such as the ends of coils and lateral contact between rows, creating blind spots. The installation process also lacks standardized operating procedures, with uneven material laying and insecure fixing being common problems. During long-distance transport or in complex road conditions, the protective structure is prone to failure, failing to continuously guarantee the safety of the cables. These issues directly lead to frequent scratches on high-end cables during transportation, increasing product defect rates and rework costs, and causing customer complaints and negatively impacting the company's brand image and market competitiveness. Summary of the Invention

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a method for protecting high-end wires during automobile transportation. This method offers advantages such as comprehensive isolation and elimination of multi-dimensional scratches, and solves the problem that traditional high-end wire transportation methods suffer from rudimentary protective measures and a lack of systematic design.

[0005] (II) Technical Solution To achieve the aforementioned goal of comprehensively isolating and eliminating multi-dimensional scratches, this invention provides the following technical solution: a high-end wire transportation protection method, comprising S1 pre-transportation protective material preparation and pretreatment, S2 bottom and side protection installation of the vehicle body, S3 coil loading and interval protection setting, S4 post-loading protection reinforcement and inspection, and S5 transportation process monitoring and unloading protection, wherein S1 pre-transportation protective material preparation and pretreatment includes S101 protective material selection and specification determination and S102 protective material pretreatment; Among them, the S2 vehicle body bottom and side protection installation includes S201 bottom protection laying and S202 side longitudinal wooden board installation; Among them, the S3 coil loading and spacing protection setting includes S301 coil positioning and loading and S302 longitudinal and transverse protection installation between coils; Among them, S4 post-loading protection reinforcement and inspection includes S401 overall protection reinforcement and S402 protection effect inspection; Among them, S5 transportation process monitoring and unloading protection includes S501 real-time monitoring of the transportation process and S502 protection during unloading.

[0006] Preferably, the selection and specifications of the S101 protective material are determined as follows: The bottom protection uses high-strength corrugated cardboard with a thickness of 5-8mm (compressive strength ≥300kPa), with a single sheet size of 4m×3m. It is cut according to the actual size of the bottom of the car body to ensure that the edge of the cardboard extends 5-10cm beyond the bottom edge of the car body. The longitudinal protective boards are made of solid wood with a moisture content of ≤12%. The longitudinal boards 2 used on both sides of the box are 3m×0.15m×0.05m (length×width×thickness), and the longitudinal boards 3 used between the ends of the coils are 1.6m×0.15m×0.05m. The horizontal protective wooden board 4 is made of solid wood of the same material, with a size of 2.6m×0.15m×0.05m. The surface is sanded (surface roughness Ra≤6.3μm) to prevent the burrs of the wooden board from scratching the wire.

[0007] Preferably, the S102 protective material pretreatment: All protective wooden boards are treated with anti-corrosion coating, sprayed with environmentally friendly anti-corrosion paint (dry film thickness ≥30μm), and allowed to air dry for ≥24 hours; A moisture-proof agent is evenly coated on the bottom cardboard surface to form a moisture-proof layer (0.1-0.2mm thick), enhancing its moisture-proof performance during transportation.

[0008] Preferably, the bottom protective layer of S201 is laid as follows: Clean debris and protrusions from the bottom of the car body to ensure that the flatness error of the bottom of the car body is ≤5mm; Lay the pre-treated bottom cardboard 1 flat on the bottom of the box, with an overlap width of 10-15cm between the cardboard pieces. Secure the overlap with environmentally friendly tape (tape width ≥ 5cm) to ensure that the cardboard is wrinkle-free, has no gaps, and fits tightly against the bottom of the box.

[0009] Preferably, the longitudinal wooden board on the side of S202 is installed: At the bottom of the inner walls on both sides of the vehicle body, longitudinal wooden boards 2 are installed along the length of the body. The wooden boards are fixed to the body with detachable buckles (the buckle spacing is ≤50cm). Adjust the verticality of the longitudinal wooden board 2 to ensure that the gap between the wooden board and the side of the box is ≤2mm, and the top is 10-15cm higher than the stacking height of the coils.

[0010] Preferably, the S301 reel positioning and loading: Using hoisting equipment, the high-end wire coils are slowly placed on the bottom protective cardboard according to the preset arrangement (horizontal spacing of a single row ≥ 30cm), with the central axis of the coils parallel to the length direction of the car body; During the loading process, maintain the verticality error of the coil axis ≤3° to avoid coil tilting leading to protection failure.

[0011] Preferably, the S302 reel inter-coil longitudinal and transverse protective installation is as follows: Between the ends of two adjacent rows of coils, a longitudinal wooden board 3 is inserted along the coil axis. The two ends of the wooden board contact the longitudinal wooden boards 2 on both sides of the box, ensuring that the wooden board is tightly fitted to the end of the coil (gap ≤ 3mm). One longitudinal wooden board 3 is set every other coil. Between the two horizontal coils between rows, a horizontal wooden board 4 is placed along the width of the box. The two ends of the wooden board are pressed against the outer circular surface of the coils on both sides. At least two horizontal wooden boards 4 are set between each row of coils, and the spacing is evenly distributed (spacing deviation ≤ 10cm).

[0012] Preferably, the S401 provides overall protective reinforcement: Cover the top of the coil with high-strength corrugated cardboard of the same specifications as the bottom, align the edges of the cardboard with the bottom cardboard, and use elastic bandages (width ≥ 8cm) to fix the top cardboard and the bottom protection in place. The tension of the bandages should be controlled at 50-80N to prevent the coil from shaking up and down during transportation. For the contact points between the coil and the longitudinal wooden board 2 and the transverse wooden board 4, add rubber buffer pads with a thickness of 2-3mm (Shore hardness 60-70HA) to reduce friction damage caused by transportation vibration.

[0013] Preferably, the S402 protection effect check is as follows: Check that all protective wooden boards are securely fixed. Shake the boards by hand; the displacement should be ≤1mm. Check the gap between the coil and the protective material to ensure that there is no direct contact between the coil and the housing, or between coils, and control the gap to 5-10mm. Simulate transportation vibration test (amplitude ±5mm, frequency 2-5Hz), test time ≥5 minutes, and check after the test that the protective structure is not loose and the coil is not displaced.

[0014] Preferably, the S501 transportation process is monitored in real time: Vibration sensors are installed in the vehicle's cab to monitor vibration acceleration (threshold ≤ 10 m / s²) in real time during transportation. 2 When the vibration exceeds the threshold, a warning is issued to remind the driver to slow down; Every 2 hours, the condition of the coil and protective structure is checked using the vehicle-mounted camera, and any abnormalities are recorded. S502 protection during unloading: Before unloading, remove the top elastic bandage and covering cardboard, and check the condition of the coil and spacer protective boards. During unloading, keep the hoisting equipment running smoothly and control the hoisting speed at 0.3-0.5 m / s to avoid collision between the coil and the protective wooden planks; After unloading, reusable protective boards and cardboard are recycled and stored separately for future use.

[0015] (III) Beneficial Effects Compared with the prior art, the present invention provides a high-end wire protection method for automobile transportation, which has the following beneficial effects: 1. This high-end wire transportation protection method achieves comprehensive isolation and elimination of multi-dimensional scratches: through the combination of bottom cardboard, side longitudinal wooden boards, end longitudinal wooden boards and transverse wooden boards, it achieves full contact isolation between the coil and the car body, and between coils, reducing the scratch incidence rate from more than 30% to less than 0.5%, completely solving the problem of surface damage during transportation.

[0016] 2. This high-end wire transportation protection method improves the reliability of protection by standardizing materials: it clarifies the selection criteria for high-strength corrugated cardboard (compressive strength ≥300kPa) and solid wood boards with moisture content ≤12%, and combines them with anti-corrosion and moisture-proof pretreatment processes, which improves the durability of protective materials by more than 60% and avoids secondary damage caused by material problems.

[0017] 3. This high-end wire transportation protection method achieves precise installation to ensure protection stability: through quantitative gap control (gap between coil and protective component ≤3mm) and detachable buckle fixing (spacing ≤50cm) to standardize the installation process, the protective structure does not loosen or shift during transportation vibration (amplitude ±5mm), and continuously maintains the isolation effect, reducing the risk of protection failure by 90%.

[0018] 4. This high-end wire transportation protection method achieves full-process control and improves customer satisfaction: it constructs a full-process protection system of "material pretreatment - precise installation - loading inspection - transportation monitoring - unloading protection", which significantly improves the stability of product transportation quality, reduces the customer complaint rate of high-end wire by more than 95%, and effectively enhances the brand's market recognition.

[0019] 5. This high-end wire transportation protection method achieves material reuse and reduces protection costs: the protective wooden boards adopt anti-corrosion treatment and detachable fixing design, and can be reused ≥5 times, reducing the cost by more than 40% compared with traditional disposable protective materials, thus optimizing economic benefits while improving the protection effect. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the structure of the present invention; Reference numerals: 1. Bottom cardboard; 2. Longitudinal wooden board; 3. Longitudinal wooden board; 4. Transverse wooden board. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0022] Furthermore, this solution provides a technical solution, specifically a method for protecting high-end wires during automobile transportation, comprising the following methods: S1 Preparation and pretreatment of protective materials before transportation; S101 Selection and Specification Determination of Protective Materials: The bottom protection uses high-strength corrugated cardboard with a thickness of 5-8mm (compressive strength ≥300kPa), with a single sheet size of 4m×3m. It is cut according to the actual size of the bottom of the car body to ensure that the edge of the cardboard extends 5-10cm beyond the bottom edge of the car body. The longitudinal protective boards are made of solid wood with a moisture content of ≤12%. The longitudinal boards 2 used on both sides of the box are 3m×0.15m×0.05m (length×width×thickness), and the longitudinal boards 3 used between the ends of the coils are 1.6m×0.15m×0.05m. The horizontal protective wooden board 4 is made of solid wood of the same material, with a size of 2.6m×0.15m×0.05m. The surface is sanded (surface roughness Ra≤6.3μm) to prevent the burrs of the wooden board from scratching the wire. S102 Protective Material Pretreatment: All protective wooden boards are treated with anti-corrosion coating, sprayed with environmentally friendly anti-corrosion paint (dry film thickness ≥30μm), and allowed to air dry for ≥24 hours; A moisture-proof agent is evenly coated on the bottom cardboard surface to form a moisture-proof layer (0.1-0.2mm thick), enhancing its moisture-proof performance during transportation. S2 vehicle body bottom and side protection installation; S201 Bottom protection installation: Clean debris and protrusions from the bottom of the car body to ensure that the flatness error of the bottom of the car body is ≤5mm; Lay the pre-treated bottom cardboard 1 flat on the bottom of the box, with an overlap width of 10-15cm between the cardboards. Secure the overlap with environmentally friendly tape (tape width ≥ 5cm) to ensure that the cardboard is wrinkle-free, has no gaps, and fits tightly against the bottom of the box. S202 Side longitudinal wood panel installation: At the bottom of the inner walls on both sides of the vehicle body, longitudinal wooden boards 2 are installed along the length of the body. The wooden boards are fixed to the body with detachable buckles (the buckle spacing is ≤50cm). Adjust the verticality of the longitudinal wooden board 2 to ensure that the gap between the wooden board and the side of the box is ≤2mm, and the top is 10-15cm higher than the stacking height of the coils; S3 Reel loading and spacing protection settings; S301 Reel Positioning and Loading: Using hoisting equipment, the high-end wire coils are slowly placed on the bottom protective cardboard according to the preset arrangement (horizontal spacing of a single row ≥ 30cm), with the central axis of the coils parallel to the length direction of the car body; During the loading of the coil, maintain the verticality error of the coil axis ≤3° to avoid coil tilting that could cause protection failure. S302 Longitudinal and transverse protective installation in the coil room: Between the ends of two adjacent rows of coils, a longitudinal wooden board 3 is inserted along the coil axis. The two ends of the wooden board contact the longitudinal wooden boards 2 on both sides of the box, ensuring that the wooden board is tightly fitted to the end of the coil (gap ≤ 3mm). One longitudinal wooden board 3 is set every other coil. Between the two horizontal coils between rows, a horizontal wooden board 4 is placed along the width of the box. The two ends of the wooden board are pressed against the outer circular surface of the coils on both sides. At least two horizontal wooden boards 4 are set between each row of coils, and the spacing is evenly distributed (spacing deviation ≤ 10cm). S4 Post-loading protection reinforcement and inspection; S401 Overall Protection and Reinforcement: Cover the top of the coil with high-strength corrugated cardboard of the same specifications as the bottom, align the edges of the cardboard with the bottom cardboard, and use elastic bandages (width ≥ 8cm) to fix the top cardboard and the bottom protection in place. The tension of the bandages should be controlled at 50-80N to prevent the coil from shaking up and down during transportation. For the contact points between the coil and the longitudinal wooden board 2 and the transverse wooden board 4, add rubber buffer pads with a thickness of 2-3mm (Shore hardness 60-70HA) to reduce frictional damage caused by transportation vibration. S402 protection effectiveness check: Check that all protective wooden boards are securely fixed. Shake the boards by hand; the displacement should be ≤1mm. Check the gap between the coil and the protective material to ensure that there is no direct contact between the coil and the housing, or between coils, and control the gap to 5-10mm. Simulated transportation vibration test (amplitude ±5mm, frequency 2-5Hz), test time ≥5 minutes, after test check that the protective structure is not loose and the coil is not displaced; S5 Transportation process monitoring and unloading protection; S501 Real-time monitoring of the transportation process: Vibration sensors are installed in the vehicle's cab to monitor vibration acceleration (threshold ≤ 10 m / s²) in real time during transportation. 2 When the vibration exceeds the threshold, a warning is issued to remind the driver to slow down; Every 2 hours, the condition of the coil and protective structure is checked using the vehicle-mounted camera, and any abnormalities are recorded. S502 protection during unloading: Before unloading, remove the top elastic bandage and covering cardboard, and check the condition of the coil and spacer protective boards. During unloading, keep the hoisting equipment running smoothly and control the hoisting speed at 0.3-0.5 m / s to avoid collision between the coil and the protective wooden planks; After unloading, reusable protective boards and cardboard are recycled and stored separately for future use. III. Technological Innovation Points Precise material selection and pretreatment: By clearly defining the specifications of protective materials (such as cardboard thickness, wood moisture content, and anti-corrosion coating thickness) and combining them with pretreatment processes, the durability and compatibility of protective materials are improved. Multi-dimensional gap protection design: It adopts a combination of bottom, side, end and lateral multi-directional protection, and achieves full contact isolation of the coil through quantitative gap control (such as coil gap 5-10mm) and fixed method optimization; Full-process protection and control: The system adds pre-processing before transportation, monitoring during transportation, and unloading protection, forming a closed-loop protection system of "preparation-installation-loading-monitoring-unloading" to improve protection reliability; Reusable design: The protective wooden boards are detachable and have anti-corrosion treatment, allowing the materials to be reused ≥5 times, reducing protection costs; Furthermore, this method achieves comprehensive isolation and elimination of multi-dimensional scratches: through the combined protection of bottom cardboard, side longitudinal wooden boards, end longitudinal wooden boards and transverse wooden boards, full contact isolation is achieved between the coil and the car body, and between coils, reducing the scratch incidence rate from more than 30% to less than 0.5%, completely solving the problem of surface damage during transportation; Furthermore, this method achieves improved protective reliability through standardized materials: it clarifies the selection criteria for high-strength corrugated cardboard (compressive strength ≥300kPa) and solid wood boards with a moisture content ≤12%, and, in conjunction with anti-corrosion and moisture-proof pretreatment processes, improves the durability of protective materials by more than 60%, avoiding secondary damage caused by material defects. Furthermore, this method achieves precise installation to ensure protective stability: by controlling the gap quantitatively (gap between coil and protective component ≤3mm) and fixing with detachable clips (spacing ≤50cm) and standardizing the installation process, the protective structure remains stable and without displacement during transportation vibration (amplitude ±5mm), maintaining its isolation effect and reducing the risk of protective failure by 90%. Furthermore, this method achieves full-process control to improve customer satisfaction: it constructs a full-process protection system of "material pretreatment - precise installation - loading inspection - transportation monitoring - unloading protection", which significantly improves the stability of product transportation quality, reduces the customer complaint rate of high-end wires by more than 95%, and effectively enhances the brand's market recognition; Furthermore, this method enables material reuse to reduce protection costs: the protective wooden boards are treated with anti-corrosion and have a detachable fixing design, allowing them to be reused ≥5 times, reducing costs by more than 40% compared to traditional disposable protective materials, thus optimizing economic benefits while improving the protective effect.

[0023] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A method for protecting high-end wire rods during automobile transportation, comprising S1 preparation and pretreatment of protective materials before transportation, S2 installation of protective measures on the bottom and sides of the vehicle body, S3 loading of coils and setting up of spacing protection, S4 reinforcement and inspection of protection after loading, and S5 monitoring and unloading protection during transportation, characterized in that: The S1 pre-transportation protective material preparation and pretreatment includes S101 protective material selection and specification determination and S102 protective material pretreatment; Among them, the S2 vehicle body bottom and side protection installation includes S201 bottom protection laying and S202 side longitudinal wooden board installation; Among them, the S3 coil loading and spacing protection setting includes S301 coil positioning and loading and S302 longitudinal and transverse protection installation between coils; Among them, S4 post-loading protection reinforcement and inspection includes S401 overall protection reinforcement and S402 protection effect inspection; Among them, S5 transportation process monitoring and unloading protection includes S501 real-time monitoring of the transportation process and S502 protection during unloading.

2. The method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The selection and specifications of the S101 protective material are determined as follows: The bottom protection uses high-strength corrugated cardboard with a thickness of 5-8mm (compressive strength ≥300kPa), with a single sheet size of 4m×3m. It is cut according to the actual size of the bottom of the car body to ensure that the edge of the cardboard extends 5-10cm beyond the bottom edge of the car body. The longitudinal protective boards are made of solid wood with a moisture content of ≤12%. The longitudinal boards 2 used on both sides of the box are 3m×0.15m×0.05m (length×width×thickness), and the longitudinal boards 3 used between the ends of the coils are 1.6m×0.15m×0.05m. The horizontal protective wooden board 4 is made of solid wood of the same material, with a size of 2.6m×0.15m×0.05m. The surface is sanded (surface roughness Ra≤6.3μm) to prevent the burrs of the wooden board from scratching the wire.

3. The method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The S102 protective material pretreatment: All protective wooden boards are treated with anti-corrosion coating, sprayed with environmentally friendly anti-corrosion paint (dry film thickness ≥30μm), and allowed to air dry for ≥24 hours; A moisture-proof agent is evenly coated on the bottom cardboard surface to form a moisture-proof layer (0.1-0.2mm thick), enhancing its moisture-proof performance during transportation.

4. The method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The bottom protective installation of S201: Clean debris and protrusions from the bottom of the car body to ensure that the flatness error of the bottom of the car body is ≤5mm; Lay the pre-treated bottom cardboard 1 flat on the bottom of the box, with an overlap width of 10-15cm between the cardboard pieces. Secure the overlap with environmentally friendly tape (tape width ≥ 5cm) to ensure that the cardboard is wrinkle-free, has no gaps, and fits tightly against the bottom of the box.

5. A method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The longitudinal wooden board installation on the side of S202: At the bottom of the inner walls on both sides of the vehicle body, longitudinal wooden boards 2 are installed along the length of the body. The wooden boards are fixed to the body with detachable buckles (the buckle spacing is ≤50cm). Adjust the verticality of the longitudinal wooden board 2 to ensure that the gap between the wooden board and the side of the box is ≤2mm, and the top is 10-15cm higher than the stacking height of the coils.

6. The method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The S301 reel positioning and loading: Using hoisting equipment, the high-end wire coils are slowly placed on the bottom protective cardboard according to the preset arrangement (horizontal spacing of a single row ≥ 30cm), with the central axis of the coils parallel to the length direction of the car body; During the loading process, maintain the verticality error of the coil axis ≤3° to avoid coil tilting leading to protection failure.

7. The method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The longitudinal and transverse protective installation between the S302 reels: Between the ends of two adjacent rows of coils, a longitudinal wooden board 3 is inserted along the coil axis. The two ends of the wooden board contact the longitudinal wooden boards 2 on both sides of the box, ensuring that the wooden board is tightly fitted to the end of the coil (gap ≤ 3mm). One longitudinal wooden board 3 is set every other coil. Between the two horizontal coils between rows, a horizontal wooden board 4 is placed along the width of the box. The two ends of the wooden board are pressed against the outer circular surface of the coils on both sides. At least two horizontal wooden boards 4 are set between each row of coils, and the spacing is evenly distributed (spacing deviation ≤ 10cm).

8. A method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The S401 overall protection reinforcement: Cover the top of the coil with high-strength corrugated cardboard of the same specifications as the bottom, align the edges of the cardboard with the bottom cardboard, and use elastic bandages (width ≥ 8cm) to fix the top cardboard and the bottom protection in place. The tension of the bandages should be controlled at 50-80N to prevent the coil from shaking up and down during transportation. For the contact points between the coil and the longitudinal wooden board 2 and the transverse wooden board 4, install rubber buffer pads with a thickness of 2-3mm (Shore hardness 60-70HA) to reduce frictional damage caused by transportation vibration.

9. A method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The S402 protection effectiveness check: Check that all protective wooden boards are securely fixed. Shake the boards by hand; the displacement should be ≤1mm. Check the gap between the coil and the protective material to ensure that there is no direct contact between the coil and the housing, or between coils, and control the gap to 5-10mm. Simulate transportation vibration test (amplitude ±5mm, frequency 2-5Hz), test time ≥5 minutes, and check after the test that the protective structure is not loose and the coil is not displaced.

10. A method for protecting high-end wire rods during automobile transportation according to claim 1, characterized in that: The S501 transportation process is monitored in real time: Vibration sensors are installed in the vehicle's cab to monitor vibration acceleration (threshold ≤ 10 m / s²) in real time during transportation. 2 When the vibration exceeds the threshold, a warning is issued to remind the driver to slow down; Every 2 hours, the condition of the coil and protective structure is checked using the vehicle-mounted camera, and any abnormalities are recorded. S502 protection during unloading: Before unloading, remove the top elastic bandage and covering cardboard, and check the condition of the coil and spacer protective boards. During unloading, keep the hoisting equipment running smoothly and control the hoisting speed at 0.3-0.5 m / s to avoid collision between the coil and the protective wooden planks; After unloading, reusable protective boards and cardboard are recycled and stored separately for future use.