A method for bonding solid wood veneer

Abstract

This invention discloses a method for bonding solid wood veneer, relating to the furniture industry, comprising the following steps: Step 1: Shaping a template based on the appearance of the veneer and the wood; Step 2: Shaping a receiving bag based on the appearance of the template; Step 3: Installing rollers to connect the template, fixing strips, and receiving bag; Step 4: Fixing one end of the veneer to the template, thus securing the template; Step 5: Applying glue evenly to the wood, threading one end of the wood through a rope, and bonding the wood to one end of the veneer; Step 6: Removing the pins, pulling the wood and veneer at a uniform speed, and threading the remaining parts of the wood and veneer through the rope; Step 7: After bonding, trimming the processed edges of the veneer. Pre-bonding the wood and veneer, and by pulling the wood at a uniform speed, ensures that the remaining parts of the veneer are bonded to the wood, guaranteeing the quality of the veneer bonding.

Description

Technical Field

[0001] This invention relates to the field of furniture, and in particular to a method for bonding solid wood veneer. Background Technology

[0002] In solid wood furniture, some components require styling to enhance their appearance. When machining wooden pillars with concave or convex curves, flexible veneer sheets need to be attached after milling. When attaching extra-long veneer sheets, neither the wood nor the sheet can fit inside the equipment. When attaching the pillar and veneer in sections, the remaining portion of the flexible veneer droops on the platform, requiring manual lifting to align it with the pillar. Due to the concave and convex curves on the pillar surface, gaps exist between the pillar and the veneer, leading to poor adhesion, resulting in hollow areas and wrinkles in the veneer, failing to meet product quality standards. Summary of the Invention

[0003] The purpose of this invention is to provide a method for bonding solid wood veneer to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a solid wood veneer bonding method, comprising the following steps: Step 1: sculpting a molding board according to the appearance of the veneer and the wood; after the molding board has hardened and set, remove the molding board and the veneer.

[0005] Step 2: Insert the template into the container bag, shape the container bag according to the appearance of the template, and after the container bag has hardened and set, remove the template, fill the container bag with elastic filler and then seal it.

[0006] Step 3: Determine the number of rollers according to the specifications of the wood to be veneered. After passing the rope through each roller, pass both ends of the rope through the template and tie them together. Install the template to the fixing strip and install the fixing strip to the middle of the receiving bag.

[0007] Step 4: Fix the edge of the finished surface to the template with pins, and clamp the template in place.

[0008] Step 5: Apply glue evenly to the part of the wood to be bonded with the veneer. After the glue is applied, put one end of the wood into the rope, so that the edge of the veneer is clamped between the roller on the rope and the surface of the wood that does not need to be bonded with the veneer. Adjust the position of the wood so that the wood and the end of the veneer are aligned, and then bond the wood and the end of the veneer together.

[0009] Step Six: Remove the pins, pull the end of the wood and veneer that has been attached at a steady speed, and pass the rest of the wood and veneer through the containment bag and the rope;

[0010] Step 7: After the bonding is complete, trim the edge of the finish.

[0011] The solid wood veneer bonding method relies on the bonding mechanism described below: the bonding mechanism includes: a rope, rollers, a receiving bag, elastic filler, fixing strips, and a contour plate. Several rollers pass through the rope. The rollers, receiving bag, fixing strips, and contour plate are arranged sequentially in a straight line. The fixing strips are fixed to the middle of the outer surface of the receiving bag. The elastic filler is filled inside the receiving bag. Fixing strips are detachably installed at both ends of the contour plate. Both ends of the rope pass through the contour plate. The two ends of the rope are detachably connected to each other. The contour plate is a thermoplastic board.

[0012] Preferably, the outer surface of the wood is parallel to the centerline of the wood, and the molded board after hardening and shaping is parallel to the direction of wood movement.

[0013] Preferably, the container bag is a thermoplastic bag, and the elastic filler is rubber granules.

[0014] Preferably, the rope is a metal or plastic rope with plastic deformation capability, and the rope is detachably equipped with two limiting elements, with the rollers disposed between the two limiting elements. The rope is made of twisted steel wires.

[0015] Preferably, the roller includes a cylinder and an elastic outer layer, the cylinder is rotatably mounted on the rope, the elastic outer layer is sleeved on the outer surface of the cylinder, and the difference between the outer diameter and the inner diameter of the roller is equal to the thickness of the process edge.

[0016] Preferably, both ends of the fixing strip are bent and fitted with clamps, and both ends of the contour plate are detachably fitted with fixing strips via clamps. The fixing strips are any one of thermoplastic sheet, memory metal sheet, and spring sheet.

[0017] Preferably, the top and bottom ends of the contour plate are evenly spaced with through holes for ropes to pass through, and the left and right ends of the contour plate are evenly spaced with pin holes for pins to pass through.

[0018] Preferably, the elastic outer layer is a rubber ring or a sponge ring.

[0019] Preferably, step one specifically includes the following steps: S1, prepare a wooden model with the same shape as the wood to be bonded with the veneer in advance, place the veneer with the process edge retained on the wooden model, fix the process edge of the veneer on the wooden model with pins, and then place the wooden model with the veneer fixed on a flat surface.

[0020] S2. Place the template in hot water at 60-70℃ to soften it completely, then remove it.

[0021] S3. Place the fully softened molding board on the surface of the wooden model and shape the fully softened molding board so that it fits the surface completely.

[0022] S4. After the molding of the template is completed, use a cold air blower to continuously cool the template for 5 to 10 minutes. After the template has hardened and set, remove the template and the finish.

[0023] Preferably, step two specifically includes the following steps: S1, after the hardening and shaping is completed, the molded plate is evenly wrapped with heat insulation tape, ensuring that the heat insulation tape is a certain distance away from the molded plate before sticking the end of the heat insulation tape to the molded plate;

[0024] S2. After the molding plate is wrapped, put the molding plate into the container bag, making sure that the part of the heat insulation tape that is not pasted to the molding plate is on the outside of the container bag. Then place the container bag with the opening facing up in hot water at 60-70℃ to soften the container bag completely, and then take out the container bag.

[0025] S3. Shape the fully softened container bag so that it fits the template perfectly.

[0026] S4. After the container bag is shaped, use a cold air blower to continuously cool the container bag for 5 to 10 minutes. After the container bag has hardened and set, grasp the part of the heat insulation tape on the outside of the container bag and pull out the molded plate. Fill the container bag with elastic filler and then seal it.

[0027] The beneficial effects of this invention are as follows: This method pre-bonds one end of the wood and one end of the veneer. By pulling the wood through the bonding mechanism at a uniform speed, the veneer is moved between the receiving bag and the wood, so that the remaining part of the longer veneer is bonded to the wood, ensuring the quality of the veneer bonding.

[0028] The surface of the veneer can be flattened by using the edge of the molding plate, preventing wrinkles. Furthermore, because the molding plate conforms to the outline of the finished product, flattening the veneer with its edge also refines the veneer, ensuring a closer fit to the wooden post and guaranteeing a high-quality veneer bond.

[0029] This technology replaces manual labor in applying decorative finishes to solid wood pillars, saving manpower and improving work efficiency and quality. Attached Figure Description

[0030] The accompanying drawings further illustrate the invention, but the embodiments in the drawings do not constitute any limitation on the invention.

[0031] Figure 1 This is a schematic diagram of the structure provided by the present invention; Figure 2 A schematic diagram of the structure of a fixing strip provided in an embodiment of the present invention. Figure 1 ;

[0032] Figure 3 A schematic diagram of the structure of a fixing strip provided in an embodiment of the present invention. Figure 2 ;

[0033] Figure 4 This is a schematic diagram of the structure of a contour plate provided in an embodiment of the present invention.

[0034] Reference numerals: 1. Contouring plate; 2. Fixing strip; 3. Container bag; 4. Rope; 5. Roller Detailed Implementation

[0035] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0036] It should be noted that, in this invention, unless otherwise stated, when an element is referred to as "fixed to" or "set on" another element, it can be directly on the other element or may have an intervening element present. When an element is referred to as "connected to" another element, it can be directly connected to the other element or may have an intervening element present. The directional terms used, such as "up," "down," "left," and "right," generally refer to... Figure 1 The directions shown are up, down, left, and right. "Inner" and "outer" refer to the inner and outer parts of a specific outline. "Far" and "near" refer to the distance or proximity relative to a particular component.

[0037] An embodiment of the present invention provides a method for bonding solid wood veneer, comprising the following steps: Step 1: sculpting a molding board 1 according to the appearance of the veneer and the wood; after the molding board 1 has hardened and set, removing the molding board.

[0038] 1. Remove the finish;

[0039] Step 2: Insert the molding plate 1 into the receiving bag 3, shape the receiving bag 3 according to the appearance of the molding plate 1, and after the receiving bag 3 has hardened and set, take out the molding plate 1, fill the receiving bag 3 with elastic filler and then seal it.

[0040] Step 3: Determine the number of rollers 5 according to the specifications of the wood to be bonded. After passing the rope 4 through each roller 5, pass both ends of the rope 4 through the molding plate 1 and bind them. Install the molding plate 1 to the fixing strip 2 and install the fixing strip 2 to the middle of the receiving bag 3.

[0041] Step 4: Fix the edge of the finished surface to the profile plate 1 with pins, and clamp and fix the profile plate 1 in place;

[0042] Step 5: Apply glue evenly to the part of the wood to be bonded with the veneer. After the glue is applied, put one end of the wood into the rope 4, so that the edge of the veneer is clamped between the roller 5 on the rope 4 and the surface of the wood that does not need to be bonded with the veneer. Adjust the position of the wood so that the wood and the end of the veneer are aligned, and then bond the wood and the end of the veneer together.

[0043] Step 6: Remove the pins, pull the end of the wood and veneer that has been attached at a uniform speed, and pass the rest of the wood and veneer through the receiving bag 3 and the rope 4;

[0044] Step 7: After the bonding is complete, trim the edge of the finish.

[0045] Solid wood veneer bonding method relies on such Figures 1-4 The bonding mechanism shown in the figure is used for bonding: the bonding mechanism includes: rope 4, roller 5, receiving bag 3, elastic filler, fixing strip 2 and contour plate 1. Several rollers 5 pass through the rope 4. The rollers 5, receiving bag 3, fixing strip 2 and contour plate 1 are arranged in a straight line. The fixing strip 2 is fixed to the middle of the outer surface of the receiving bag 3. The elastic filler is filled inside the receiving bag 3. The contour plate 1 is detachably provided with fixing strip 2 at both ends. Both ends of the rope 4 pass through the contour plate 1. The two ends of the rope 4 are detachably connected to each other. The contour plate 1 is a thermoplastic plate.

[0046] The outer surface of the wood is parallel to the center line of the wood, and the molded plate 1 after hardening and shaping is parallel to the direction of movement of the wood.

[0047] The container bag 3 is a thermoplastic plastic bag, and the elastic filler is rubber granules.

[0048] The rope 4 is a metal or plastic rope with plastic deformation capability. The rope 4 is detachably equipped with two limiting elements, and the rollers 5 are positioned between these two limiting elements. The rope 4 is made of twisted steel wire. The rope 4 can also be made of thermoplastic rope. Clothespins can be used as limiting elements, clamping specific positions on the rope 4 to limit the rollers 5. Two permanent magnets can be used as limiting elements, attracting each other to clamp specific positions on the rope 4 and thus limiting the rollers 5. A knot can be directly tied into the rope 4 as a limiting element, limiting the rollers 5 between two knots.

[0049] The fixing plate and the receiving bag 3 are connected by Velcro or double-sided tape.

[0050] The roller 5 includes a cylinder and an elastic outer layer. The cylinder is rotatably mounted on the rope 4, and the elastic outer layer is sleeved on the outer surface of the cylinder. The difference between the outer diameter and the inner diameter of the roller 5 is equal to the thickness of the process edge.

[0051] Both ends of the fixing strip 2 are bent and have clamps. Both ends of the contour plate 1 are detachably provided with fixing strips 2 through clamps. The fixing strip 2 is any one of thermoplastic plate, memory metal plate and spring plate.

[0052] The top and bottom ends of the contour plate 1 are evenly spaced with through holes for the rope 4 to pass through, and the left and right ends of the contour plate 1 are evenly spaced with pin holes for the pin to pass through.

[0053] The elastic outer layer is a rubber ring or a sponge ring.

[0054] Step 1 specifically includes the following steps: S1. Prepare a wooden model with the same shape as the wood to be veneered in advance. Place the veneer with the crafted edge on the wooden model. Fix the crafted edge of the veneer to the wooden model with pins. Then place the wooden model with the veneer fixed on a flat surface.

[0055] S2. Place the template 1 in hot water at 60-70℃ until it is completely softened, then remove it.

[0056] S3. Place the fully softened molding board 1 on the surface of the wooden model and shape the fully softened molding board 1 so that the molding board 1 completely fits the surface.

[0057] S4. After the molding of the template 1 is completed, use a cold air blower to continuously cool the template 1 for 15 to 10 minutes. After the template 1 has hardened and set, remove the template 1 and the finish.

[0058] Step 2 specifically includes the following steps: S1, After the hardening and shaping is completed, the molded plate 1 is evenly wrapped with heat insulation tape, ensuring that the heat insulation tape is a certain distance away from the molded plate 1 before sticking the end of the heat insulation tape to the molded plate 1;

[0059] S2. After the contour plate 1 is wrapped, put the contour plate 1 into the container bag 3, ensuring that the part of the heat insulation tape that is not pasted to the contour plate 1 is on the outside of the container bag 3. Then place the container bag 3 with the opening facing up in hot water at 60-70℃ to completely soften the container bag 3, and then take out the container bag 3.

[0060] S3. Shape the fully softened container bag 3 so that the container bag 3 fits the contour plate 1 completely;

[0061] S4. After the container bag 3 is shaped, use a cold air blower to continuously cool the container bag 3 for 10-5 minutes. After the container bag 3 has hardened and set, grab the part of the heat insulation tape outside the container bag 3 and pull out the molded plate 1. Remove the heat insulation tape from the molded plate 1, fill the container bag 3 with elastic filler, and then seal it.

[0062] The technical features of the embodiments described above can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these should all be considered to be within the scope of this specification.

Claims

1. A method for bonding solid wood veneer, characterized in that, Includes the following steps: Step 1: Shape the template according to the appearance of the veneer and the wood. After the template has hardened and set, remove the template and the veneer. Step 2: Insert the template into the container bag, shape the container bag according to the appearance of the template, and after the container bag has hardened and set, remove the template, fill the container bag with elastic filler and then seal it. Step 3: Determine the number of rollers according to the specifications of the wood to be veneered. After passing the rope through each roller, pass both ends of the rope through the template and tie them together. Install the template to the fixing strip and install the fixing strip to the middle of the receiving bag. Step 4: Fix the edge of the finished surface to the template with pins, and clamp the template in place. Step 5: Apply glue evenly to the part of the wood to be bonded with the veneer. After the glue is applied, put one end of the wood into the rope, so that the edge of the veneer is clamped between the roller on the rope and the surface of the wood that does not need to be bonded with the veneer. Adjust the position of the wood so that the wood and the end of the veneer are aligned, and then bond the wood and the end of the veneer together. Step Six: Remove the pins, pull the end of the wood and veneer that has been attached at a steady speed, and pass the rest of the wood and veneer through the containment bag and the rope; Step 7: After the bonding is complete, trim the edge of the finish. The solid wood veneer bonding method relies on the following bonding mechanism: the bonding mechanism includes: rope, rollers, a receiving bag, elastic filler, fixing strips, and a contour plate. Several rollers pass through the rope. The rollers, receiving bag, fixing strips, and contour plate are arranged sequentially in a straight line. The fixing strips are fixed to the middle of the outer surface of the receiving bag. The elastic filler is filled inside the receiving bag. Fixing strips are detachably installed at both ends of the contour plate. Both ends of the rope pass through the contour plate. The two ends of the rope are detachably connected to each other. The contour plate is a thermoplastic board.

2. The solid wood veneer bonding method according to claim 1, characterized in that: The outer surface of the wood is parallel to the center line of the wood, and the molded board after hardening and shaping is parallel to the direction of movement of the wood.

3. The solid wood veneer bonding method according to claim 1, characterized in that: The container bag is a thermoplastic bag, and the elastic filler is rubber granules.

4. The solid wood veneer bonding method according to claim 1, characterized in that: The rope is a metal or plastic rope with plastic deformation capability. The rope is detachably equipped with two limiting elements, and the rollers are all arranged between the two limiting elements.

5. The solid wood veneer bonding method according to claim 1, characterized in that: The roller includes a cylinder and an elastic outer layer. The cylinder is rotatably mounted on the rope, and the elastic outer layer is sleeved on the outer surface of the cylinder. The difference between the outer diameter and the inner diameter of the roller is equal to the thickness of the process edge.

6. The solid wood veneer bonding method according to claim 1, characterized in that: Both ends of the fixing strip are bent and fitted with clamps. Both ends of the contour plate are detachably fitted with fixing strips via clamps. The fixing strips are any one of thermoplastic plate, memory metal plate and spring plate.

7. The solid wood veneer bonding method according to claim 1, characterized in that: The top and bottom ends of the contour plate are evenly spaced with through holes for ropes to pass through, and the left and right ends of the contour plate are evenly spaced with pin holes for pins to pass through.

8. The solid wood veneer bonding method according to claim 5, characterized in that: The elastic outer layer is a rubber ring or a sponge ring.

9. The solid wood veneer bonding method according to claim 1, characterized in that: Step 1 specifically includes the following steps: S1. Prepare a wooden model with the same shape as the wood to be veneered in advance. Place the veneer with the crafted edge on the wooden model. Fix the crafted edge of the veneer to the wooden model with pins. Then place the wooden model with the veneer fixed on a flat surface. S2. Place the template in hot water at 60-70℃ to soften it completely, then remove it. S3. Place the fully softened molding board on the surface of the wooden model and shape the fully softened molding board so that it fits the surface completely. S4. After the molding of the template is completed, use a cold air blower to continuously cool the template for 5 to 10 minutes. After the template has hardened and set, remove the template and the finish.

10. The solid wood veneer bonding method according to claim 1, characterized in that: Step 2 specifically includes the following steps: S1, After the hardening and shaping is completed, wrap the molded plate evenly with heat insulation tape, ensuring that the heat insulation tape is a certain distance away from the molded plate before sticking the end of the heat insulation tape to the molded plate; S2. After the molding plate is wrapped, put the molding plate into the container bag, making sure that the part of the heat insulation tape that is not pasted to the molding plate is on the outside of the container bag. Then place the container bag with the opening facing up in hot water at 60-70℃ to soften the container bag completely, and then take out the container bag. S3. Shape the fully softened container bag so that it fits the template perfectly. S4. After the container bag is shaped, use a cold air blower to continuously cool the container bag for 5 to 10 minutes. After the container bag has hardened and set, pull out the molded plate, fill the container bag with elastic filler, and then seal it.

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