Multi-licker-in type cover plate combing machine

By designing a multi-pinched roller comber, the cylinder wheel is moved to the bottom using a soft-toothed track, solving the problem of difficult disassembly and movement of the cylinder wheel in existing carding machines, and achieving a convenient maintenance process.

CN120889075APending Publication Date: 2025-11-04SHAOXING DA GAMA TEXTILE CO LTD
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Patent Information

Application Number
CN202511327218.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2025-11-04

AI Technical Summary

Technical Problem

Existing carding machines require disassembling each component one by one for maintenance. In particular, the cylinder wheel, which is large and has many hooks, is difficult to disassemble and move, making maintenance inconvenient.

Method used

A multi-toothed roller combing machine with a cap plate was designed. By setting up a housing, a top movable roller mechanism, a Ceylon drive mechanism, a movable roller assembly, a doffer wheel, an inlet roller, and an outlet roller, the cylinder wheel is moved to the bottom using a soft-toothed track, thereby supporting and moving the cylinder wheel and simplifying the disassembly process.

Benefits of technology

This greatly facilitates the disassembly and relocation of the cylinder, improves maintenance efficiency, and simplifies personnel operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120889075A_ABST
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Abstract

The invention provides a multi-licker-in type cover plate combing machine which comprises a shell, a top movable roller mechanism, a tin flange driving mechanism, a movable roller assembly, a doffer wheel, an inlet roller and an outlet roller. The inlet roller, the movable roller assembly, the tin flange driving mechanism, the doffer wheel and the outlet roller are sequentially arranged in the shell. An outlet is formed in the shell, and the top movable roller mechanism is arranged on the top of the tin flange driving mechanism. According to the multi-licker-in type cover plate combing machine, the shell, the top movable roller wheel mechanism, the tin flange driving mechanism, the movable roller wheel assembly, the doffer wheel, the inlet roller wheel and the outlet roller wheel are matched with one another. According to the invention, the cylinder wheel is moved to the bottom of the cylinder wheel by using a soft tooth crawler belt which is originally used for carding a cotton surface when the cylinder wheel is detached, so that the cylinder wheel is supported and moved after the cylinder wheel is detached. And the maintenance work of personnel is greatly facilitated.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carding machine equipment, in particular to a multi-stripping roller flat carding machine. BACKGROUND

[0002] The cotton carding machine is used for processing cotton fibers and chemical fibers, and belongs to textile machinery. According to the spinning process, carding is an important process. The previous process of the carding machine is the opening and cleaning combined machine, and the subsequent process is the drawing frame (open-end spinning process) or the lap winder (combing process). The working principle of the carding machine is to open and card the cotton material sent from the previous process and remove impurities. All the cotton loops in the form of curled blocks become basically straight single fibers, and in this process, the broken seeds, impurities and short fibers left over from the cleaning process are removed. Then, the cotton sliver of a certain specification is integrated and stored in the cotton drum for use in the drawing process.

[0003] However, the existing carding machine often needs to be disassembled one by one when maintaining, especially the cylinder of the carding machine, which is large in size and has a large number of hooks on it, so it is difficult to disassemble and move. It is not convenient for personnel to use. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a multi-stripping roller flat carding machine.

[0005] To achieve the above purpose, the present application is realized by the following technical scheme: a multi-stripping roller flat carding machine, comprising a shell, a top movable roller mechanism, a tin drive mechanism, a movable roller assembly, a doffer, an inlet roller and an outlet roller. The inlet roller, the movable roller assembly, the tin drive mechanism, the doffer and the outlet roller are sequentially arranged in the shell. An outlet is arranged on the shell, and the top movable roller mechanism is arranged on the top of the tin drive mechanism. The top movable roller mechanism is connected with the tin drive mechanism in linkage, and the tin drive mechanism comprises a main drive motor, a tin roller, a gear and a linkage drive mechanism. An arc-shaped sliding groove is formed in the shell, the linkage drive mechanism is slidingly fitted in the arc-shaped sliding groove, and the main drive motor is arranged on the shell. The gear is detachably connected with the output end of the main drive motor, and the tin roller is coaxially connected with the gear. The tin roller is connected with the linkage drive mechanism in linkage.

[0006] Preferably, the top movable roller mechanism comprises a vertical sliding groove seat, a secondary drive sliding block, a transverse sliding channel and a first drive roller. The vertical sliding groove seat is vertically arranged on the shell, and the transverse sliding channel is transversely arranged on the back of the vertical sliding groove seat. The transverse sliding channel is communicated with the vertical sliding groove seat, the secondary drive sliding block is slidingly fitted in the vertical sliding groove seat, and the first drive roller is arranged on the secondary drive sliding block. The first drive roller is in contact with the inner wall of the soft toothed track.

[0007] Preferably, the movable roller assembly comprises an L-shaped slide, a driving sliding block, an air suction fan and a needle roller. The L-shaped slide is arranged on the inner wall of the shell, the driving sliding block is slidingly fitted on the L-shaped slide, and the air suction fan is arranged on the driving sliding block. The needle roller is pivotally connected to one side of the driving sliding block in the shell.

[0008] Preferably, the linkage driving mechanism comprises a driving arc-shaped sliding block, a mounting seat, an electromagnetic clamping seat and a clamping groove frame. The driving arc-shaped sliding block is slidingly fitted on the arc-shaped sliding groove, and the electromagnetic clamping seat is arranged on the driving arc-shaped sliding block. The mounting seat is detachably clamped with the electromagnetic clamping seat, and the clamping groove frame is arranged on the mounting seat. The clamping groove frame is in contact with the gear.

[0009] Preferably, the linkage driving mechanism further comprises two rollers, two auxiliary slides, two third driving rollers and a second driving roller. The two auxiliary slides are symmetrically arranged on one side of the mounting seat away from the clamping groove frame, and the third driving roller is slidingly fitted on the auxiliary slide. The roller is movably sleeved with the third driving roller, and the soft toothed track belt is sleeved between the two second driving rollers and the third driving roller. The side of the soft toothed track belt with soft teeth is in contact with the surface of the cylinder.

[0010] Preferably, the bottom seat and the cleaning brush are further included, the bottom seat is arranged on the bottom inner wall of the shell, the cleaning brush is arranged on the inclined surface of the bottom seat, the roller corresponds to the bottom seat, and the cleaning brush is in contact with the soft toothed track belt.

[0011] Preferably, the driving shaft seat and the toothed plate are further included, the driving shaft seat is arranged in the shell, the toothed plate is arranged on the movable end of the driving shaft seat, and the toothed plate corresponds to the top of the gear.

[0012] Preferably, the turnover door is further included, and the turnover door is arranged on the side of the shell.

[0013] The application provides a multi-stitch roller type flat carding machine. 1. The multi-stitch roller type flat carding machine is matched with the shell, the top movable roller mechanism, the cylinder driving mechanism, the movable roller assembly, the doffer, the inlet roller and the outlet roller arranged in cooperation. When the cylinder is disassembled, the soft toothed track belt originally used for carding the cotton surface is used to move to the bottom of the cylinder, thereby playing a supporting and moving role on the cylinder after the cylinder is disassembled, and greatly facilitating the maintenance work of personnel. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the first perspective view of the application; Figure 2 It is the first front view of the application; Figure 3 It is the second perspective view of the application; Figure 4 This is a third perspective view of the present invention; Figure 5 This is a second front sectional view of the present invention; Figure 6 This is the fourth perspective view of the present invention; Figure 7 This is the fifth perspective view of the present invention; Figure 8 This is the sixth perspective view of the present invention; Figure 9 This is the seventh perspective view of the present invention.

[0015] In the diagram: 1. Housing; 2. Movable roller assembly; 3. Flip door; 4. L-shaped slide; 5. Inlet roller; 6. Top movable roller mechanism; 7. Outlet; 8. Ceylon drive mechanism; 9. Main drive motor; 10. Arc-shaped slide; 11. Drive slider; 12. Toothed plate; 13. Drive shaft seat; 14. First drive roller; 15. Vertical slide seat; 16. Secondary drive slider; 17. Soft toothed track; 18. Linkage drive mechanism; 19. Outlet roller; 20. Doffer wheel; 21. Gear; 22. Ceylon wheel; 23. Base; 24. Suction fan; 25. Needle roller; 26. Cleaning brush; 27. Second drive roller; 28. Third drive roller; 29. ​​Electromagnetic clamp seat; 30. Mounting seat; 31. Auxiliary slide; 32. Roller; 33. Transverse slide; 34. Clamping slot frame; 35. Drive arc-shaped slider. Detailed Implementation

[0016] This invention provides a multi-pinched roller type cap combing machine, such as... Figures 1-9 As shown, the device includes a housing 1, a top movable roller mechanism 6, a Ceylon drive mechanism 8, a movable roller assembly 2, a doffer wheel 20, an inlet roller 5, and an outlet roller 19. The inlet roller 5, movable roller assembly 2, Ceylon drive mechanism 8, doffer wheel 20, and outlet roller 19 are sequentially arranged within the housing 1. An outlet 7 is provided on the housing 1, and the top movable roller mechanism 6 is located on top of the Ceylon drive mechanism 8. The top movable roller mechanism 6 is linked to the Ceylon drive mechanism 8, which includes a main drive motor 9, a cylinder wheel 22, a gear 21, and a linkage drive mechanism 18. An arc-shaped groove 10 is formed on the housing 1, and the linkage drive mechanism 18 is slidably fitted onto the arc-shaped groove 10. The main drive motor 9 is mounted on the housing 1. The gear 21 is detachably snapped into the output end of the main drive motor 9, and the cylinder wheel 22 is coaxially connected to the gear 21. The cylinder wheel 22 is linked to the linkage drive mechanism 18.

[0017] The top movable roller mechanism 6 comprises a vertical sliding groove seat 15, a secondary driving sliding block 16, a transverse sliding groove 33 and a first driving roller 14. The vertical sliding groove seat 15 is vertically arranged on the shell 1, and the transverse sliding groove 33 is transversely arranged on the back of the vertical sliding groove seat 15. The transverse sliding groove 33 is communicated with the vertical sliding groove seat 15, the secondary driving sliding block 16 is slidingly fitted on the vertical sliding groove seat 15, and the first driving roller 14 is arranged on the secondary driving sliding block 16. The first driving roller 14 is in contact with the inner wall of the soft toothed track 17.

[0018] The movable roller assembly 2 comprises an L-shaped sliding groove 4, a driving sliding block 11, a suction fan 24 and a needle roller 25. The L-shaped sliding groove 4 is arranged on the inner wall of the shell 1, the driving sliding block 11 is slidingly fitted on the L-shaped sliding groove 4, and the suction fan 24 is arranged on the driving sliding block 11. The needle roller 25 is pivotally connected to one side of the driving sliding block 11 located in the shell 1.

[0019] The linkage driving mechanism 18 comprises a driving arc-shaped sliding block 35, a mounting seat 30, an electromagnetic clamping seat 29 and a clamping groove frame 34. The driving arc-shaped sliding block 35 is slidingly fitted on the arc-shaped sliding groove 10, and the electromagnetic clamping seat 29 is arranged on the driving arc-shaped sliding block 35. The mounting seat 30 is detachably clamped with the electromagnetic clamping seat 29, and the clamping groove frame 34 is arranged on the mounting seat 30. The clamping groove frame 34 is in contact with the gear 21.

[0020] The linkage driving mechanism 18 further comprises two rollers 32, two auxiliary sliding grooves 31, two third driving rollers 28 and a second driving roller 27. The two auxiliary sliding grooves 31 are symmetrically arranged on one side of the mounting seat 30 away from the clamping groove frame 34, and the third driving roller 28 is slidingly fitted on the auxiliary sliding groove 31. The roller 32 is movably sleeved with the third driving roller 28, and the soft toothed track 17 is sleeved between the two second driving rollers 27 and the third driving roller 28. The side of the soft toothed track 17 with soft teeth is in contact with the surface of the cylinder wheel 22.

[0021] Further comprising a base 23 and a cleaning brush 26, the base 23 is arranged on the inner wall of the bottom of the shell 1. The cleaning brush 26 is arranged on the inclined surface of the base 23, the roller 32 corresponds to the base 23, and the cleaning brush 26 is in contact with the soft toothed track 17.

[0022] Further comprising a driving shaft seat 13 and a toothed plate 12, the driving shaft seat 13 is arranged in the shell 1. The toothed plate 12 is arranged on the movable end of the driving shaft seat 13, and the toothed plate 12 corresponds to the top of the gear 21.

[0023] Further comprising a flip door 3, the flip door 3 is arranged on the side of the shell 1.

[0024] Working principle: in use, first of all, the cotton from the inlet roller 5 in turn around the needle roller 25, tinlin wheel 22 and soft toothed belt 17 between the doffer 20 and from the outlet roller 19. When the work is finished, first of all, the control of the auxiliary drive slider 16 on the vertical sliding groove seat 15, at this time, the originally tight soft toothed belt 17 relax. Then the auxiliary drive slider 16 moves to the horizontal slide 33, and then the first drive roller 14 is pulled out of the soft toothed belt 17. Then control the drive slider 11 along the L-shaped slide 4 to leave space. Then control the third drive roller 28 to move to the farthest end of the auxiliary slide 31. In turn, the soft toothed belt 17 is lifted, and then the drive arc slider 35 is controlled to move from the top of the tinlin wheel 22 to the bottom of the tinlin wheel 22. Then control the main drive motor 9 and the electromagnetic clamping seat 29 to separate from the gear 21 and the mounting seat 30 respectively, at this time, the tinlin wheel 22 falls into the two clamping groove frames 34, at this time, the clamping groove frame 34 completely bears the weight of the tinlin wheel 22. At the same time, the roller 32 contacts the base 23 to lift the whole tinlin wheel 22. Then control the drive shaft seat 13 to set the gear plate 12 obliquely and correspond to the gear 21, then push the mounting seat 30. At this time, the roller 32 moves out of the shell 1 along the slope of the base 23, and at the same time, the cleaning brush 26 contacts the soft toothed belt 17 between the two rollers 32, thereby completing the cleaning of part of the surface of the soft toothed belt 17. At the same time, through the meshing of the gear plate 12 and the gear 21, the tinlin wheel 22 rotates in the clamping groove frame 34. Because the tinlin wheel 22 contacts the soft toothed belt 17, the soft toothed belt 17 is forced to drive the soft toothed belt 17. In turn, let the soft toothed belt 17 contact the cleaning brush 26 to complete the cleaning of the whole outside of the soft toothed belt 17.

[0025] In summary, the multi-prick roller type flat carding machine, through the cooperation of the shell 1, the top movable roller mechanism 6, the tinlin drive mechanism 8, the movable roller assembly 2, the doffer 20, the inlet roller 5 and the outlet roller 19. The application has the functions of moving the soft toothed belt 17 used for carding cotton to the bottom of the tinlin wheel 22 after the tinlin wheel 22 is disassembled, thereby playing the role of supporting and moving the tinlin wheel 22 after the tinlin wheel 22 is disassembled. Greatly facilitate the maintenance work of personnel.

Claims

1. A multi-pinching roller type cap combing machine, characterized in that: The device includes a housing (1), a top movable roller mechanism (6), a Ceylon drive mechanism (8), a movable roller assembly (2), a doffer wheel (20), an inlet roller (5), and an outlet roller (19). The inlet roller (5), movable roller assembly (2), Ceylon drive mechanism (8), doffer wheel (20), and outlet roller (19) are sequentially arranged inside the housing (1). An outlet (7) is provided on the housing (1). The top movable roller mechanism (6) is located on top of the Ceylon drive mechanism (8). The top movable roller mechanism (6) is connected to the Ceylon drive mechanism (8). The Ceylon drive mechanism (8) is connected in a dynamic manner. It includes a main drive motor (9), a cylinder wheel (22), a gear (21), and a linkage drive mechanism (18). An arc-shaped groove (10) is provided on the housing (1). The linkage drive mechanism (18) is slidably fitted on the arc-shaped groove (10). The main drive motor (9) is mounted on the housing (1). The gear (21) is detachably snapped to the output end of the main drive motor (9). The cylinder wheel (22) is coaxially connected to the gear (21). The cylinder wheel (22) is linked to the linkage drive mechanism (18).

2. The multi-pinched roller combing machine according to claim 1, characterized in that: The top movable roller mechanism (6) includes a vertical slide seat (15), a secondary drive slider (16), a transverse slide (33), and a first drive roller (14). The vertical slide seat (15) is vertically mounted on the housing (1). The transverse slide (33) is transversely mounted on the back of the vertical slide seat (15). The transverse slide (33) communicates with the vertical slide seat (15). The secondary drive slider (16) is slidably mounted on the vertical slide seat (15). The first drive roller (14) is mounted on the secondary drive slider (16) and contacts the inner wall of the soft tooth track (17).

3. The multi-pinched roller combing machine according to claim 2, characterized in that: The movable roller assembly (2) includes an L-shaped slide (4), a drive slider (11), a suction fan (24), and a needle roller (25). The L-shaped slide (4) is disposed on the inner wall of the housing (1). The drive slider (11) is slidably fitted on the L-shaped slide (4). The suction fan (24) is disposed on the drive slider (11). The needle roller (25) is pivotally connected to the side of the drive slider (11) located inside the housing (1).

4. A multi-pinched roller type cap combing machine according to claim 3, characterized in that: The linkage drive mechanism (18) includes a drive arc-shaped slider (35), a mounting base (30), an electromagnetic snap-fit ​​base (29), and a snap-fit ​​slot frame (34). The drive arc-shaped slider (35) is slidably fitted on the arc-shaped slide groove (10). The electromagnetic snap-fit ​​base (29) is set on the drive arc-shaped slider (35). The mounting base (30) is detachably snap-fitted to the electromagnetic snap-fit ​​base (29). The snap-fit ​​slot frame (34) is set on the mounting base (30) and is in contact with the gear (21).

5. A multi-pinched roller type combing machine according to claim 4, characterized in that: The linkage drive mechanism (18) also includes two rollers (32), two auxiliary slides (31), two third drive rollers (28), and a second drive roller (27). The two auxiliary slides (31) are symmetrically arranged on the side of the mounting base (30) away from the snap-fit ​​bracket (34). The third drive roller (28) is slidably fitted on the auxiliary slides (31). The rollers (32) are movably sleeved with the third drive rollers (28). A soft tooth track (17) is sleeved between the two second drive rollers (27) and the third drive rollers (28). The side of the soft tooth track (17) with soft teeth is in contact with the surface of the cylinder wheel (22).

6. A multi-pinched roller combing machine according to claim 5, characterized in that: It also includes a base (23) and a cleaning brush (26), the base (23) being disposed on the bottom inner wall of the housing (1), the cleaning brush (26) being disposed on the inclined surface of the base (23), the roller (32) corresponding to the base (23), and the cleaning brush (26) being in contact with the soft toothed track (17).

7. A multi-pinched roller type combing machine according to claim 6, characterized in that: It also includes a drive shaft seat (13) and a gear plate (12), the drive shaft seat (13) being disposed inside the housing (1), and the gear plate (12) being disposed on the movable end of the drive shaft seat (13), the gear plate (12) corresponding to the top of the gear (21).

8. A multi-pinching roller type cap combing machine according to claim 7, characterized in that: It also includes a flip door (3), which is located on the side of the housing (1).