Softening method and equipment for animal leather processing
By using a power component to drive a rolling and stretching component and a pushing mechanism in conjunction with high-temperature and high-pressure steam, the problems of poor equipment applicability and low steam efficiency in existing technologies are solved, achieving efficient and uniform leather softening and adapting to the processing of leathers of different thicknesses and materials.
Patent Information
- Application Number
- CN202511365887.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2025-11-07
AI Technical Summary
In existing technologies, the softening process for animal leather processing suffers from limitations in equipment application, low steam softening efficiency, and the need for frequent adjustments to the stretching force for leathers of different thicknesses or materials, resulting in poor equipment applicability.
The power component drives the rolling and stretching component to rotate, combined with the pushing mechanism and high-temperature and high-pressure steam, to achieve rolling and stretching simultaneously. The pushing mechanism periodically pushes the leather, reducing the probability of jamming and improving steam utilization.
It improves the efficiency and uniformity of leather softening, expands the applicability of the equipment, reduces equipment costs, enhances operational stability, and promotes sustainable production in the bio-industry.
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Figure CN120905456A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of leather softening, in particular to a softening method and device for animal leather processing. BACKGROUND
[0002] The softening process in animal leather processing is a process of decomposing the fiber structure of leather through chemical treatment or mechanical treatment to reduce its rigidity and brittleness, which aims to significantly improve the softness, flexibility and processability of leather, making it easier to shape and sew, so as to meet the comfort and practicality requirements of products such as shoes and clothes; the significance of this process lies in that it not only prolongs the service life of leather, prevents cracking and deformation, but also enhances the aesthetic and market competitiveness of products, and modern technology emphasizes environmental protection, reduces chemical residues through optimization, and promotes sustainable production of biological industry.
[0003] In the prior art, the softening process applied to animal leather processing usually includes rolling and rubbing or stretching treatment to achieve the purpose of softening, and high-temperature steam is used to accelerate the softening efficiency, but in this scheme, the intensity of stretching and rubbing required for leather of different thicknesses or materials is different, resulting in the need to frequently change the stretching pressure for different types of leather, limiting the use range of the same device, and the steam can only be used in contact with the leather before rolling and stretching, resulting in low softening efficiency of the steam. SUMMARY
[0004] The present application aims to at least solve one of the technical problems in the related art.
[0005] To this end, the present application provides a softening method and device for animal leather processing, which can provide rolling and stretching effects at the same time by driving the rolling and stretching assembly to rotate through the power assembly at the bottom, realizing the process of multiple mechanical treatment, improving the softening efficiency and uniformity, and reducing the probability of leather raw materials being stuck in the feeding channel position during the conveying process into the box body by periodically applying the pushing force of the pushing mechanism to the leather conveyed inside the feeding channel towards the bottom.
[0006] To achieve the above-mentioned purpose, the present application provides a softening device for animal leather processing, comprising: a box body, a power assembly, a pushing mechanism and a rolling and stretching assembly.
[0007] The top of the box body is provided with a feeding plate, the top end of the feeding plate is integrally formed with a platform, the surface of the platform is provided with an air pump, one end of the air pump is connected with an external high-temperature and high-pressure steam generating device through a pipeline, the bottom of the feeding plate is provided with a feeding channel, and the bottom of the feeding channel is integrally formed with an air inlet bin.
[0008] The inner bottom end of the air inlet bin is provided with a pushing mechanism, the bottom end of the pushing mechanism penetrates out from the lower side of the air inlet bin, the surface of the box body is provided with a power assembly, the inner side of the power assembly is connected with a rolling and stretching assembly, the pushing mechanism is arranged above the rolling and stretching assembly, and the pushing mechanism is used for blowing high-temperature and high-pressure steam to the surface of the rolling and stretching assembly.
[0009] Further, the inside of the feeding plate is provided with a gas feeding channel, one end of the gas pump is connected with the inside of the gas feeding channel through a pipeline, the side of the feeding plate is connected with a communication pipeline, and the gas feeding channels in the two feeding plates are connected through the communication pipeline.
[0010] The number of the air inlet bins is two, the leather raw material to be processed slides into the inside of the feeding channel along the feeding plate, the side of each air inlet bin is provided with a gas injection hole, and the high-temperature and high-pressure steam injected into the inside of the air inlet bin is injected into the feeding channel through the gas injection hole.
[0011] Further, the pushing mechanism comprises a pressure bearing plate, a spring sleeve, a turnover plate and a clamping plate.
[0012] The end of the clamping plate is integrally formed with a gas guide hole, the top of the clamping plate is integrally formed with a turnover plate, the pressure bearing plate is embedded into the inside of the air inlet bin, the bottom end of the air inlet bin is provided with a strip-shaped hole, the top end of the turnover plate is provided with a lifting plate, and the turnover plate and the lifting plate are movably connected through a rotating column.
[0013] The two ends of the rotating column are sleeved with torsional springs, one end of the torsional spring is fixedly connected with the end of the lifting plate, and the other end of the torsional spring is fixedly connected with the side of the turnover plate.
[0014] Further, the lifting plate penetrates through the strip-shaped hole in the bottom of the air inlet bin, the inside of the spring sleeve is in a hollow structure, the surface of the pressure bearing plate is provided with a circular hole, and the inside cavity of the air inlet bin is connected with the inside of the spring sleeve through the circular hole on the pressure bearing plate.
[0015] Further, the pushing mechanism is arranged on the two sides of the bottom of the air inlet bin in a symmetrical form, the clamping plate is used for clamping and pushing down the leather on the inside, and the gas pump is used for periodically injecting high-pressure and high-temperature steam into the inside of the air inlet bin.
[0016] The side of the pressure bearing plate is attached to the inner wall of the air inlet bin, the torsional spring is used for folding the turnover plate and the clamping plate towards the inside, and after clamping the leather on the inside, the two clamping plates are used for pushing the leather towards the bottom along with the downward movement of the pressure bearing plate.
[0017] Further, the power assembly comprises a motor, a driving shaft and a driven shaft, the outer side of the box body is screwed with a transmission box, the output end of the motor is inserted with the driving shaft, the surface of the driving shaft is keyed with a driving gear;
[0018] The surface of the driven shaft is keyed with a driven gear, the driving gear and the driven gear are engaged, and the driving shaft and the driven shaft are kept in parallel state;
[0019] The power assembly further comprises:
[0020] The rolling drum and the pressure bearing drum, the surface of the rolling drum is inserted with a plurality of rolling parts, a gap is arranged between the rolling drum and the pressure bearing drum, and the specifications of the driving gear and the driven gear are the same.
[0021] Further, the ends of the driving shaft are embedded into the inner wall of the box body through bearings, the front end of the driven shaft is embedded into the inner wall of the transmission box through a bearing, and the surface of the pressure bearing drum is provided with a plurality of grooves, and each groove is internally attached with a sponge strip;
[0022] The sponge strip is used for absorbing high-temperature steam, and the processed leather passes downward from the gap between the rolling drum and the pressure bearing drum.
[0023] Further, the rolling part comprises a plug-in plate, a rolling plate and an inclined plate, the bottom of the rolling plate is integrally formed with a plug-in plate, the plug-in plate is used for penetrating the surface of the rolling drum, and the end of the plug-in plate is provided with an inclined plate;
[0024] The rolling part further comprises a spring rod, the top end of the spring rod is inserted into the bottom of the plug-in plate, the other end of the spring rod is welded to the surface of the driven shaft, and the inside of the rolling drum is in a hollow structure.
[0025] Further, the surface of the driven shaft is further sleeved with a locking sleeve, the end of the locking sleeve is integrally formed with an abutting disc, the surface of the locking sleeve is inserted with a locking bolt, the surface of the driven shaft is provided with a plurality of threaded holes, and the locking bolt is inserted into the inside of the threaded hole after penetrating the locking sleeve;
[0026] The abutting disc is used for simultaneously contacting the bottom of each rolling part, and the abutting disc is used for ejecting each rolling plate outward.
[0027] A softening method using the above softening device, comprising the following steps:
[0028] S1, spraying the softening enzyme solution to the animal leather to be treated;
[0029] S2, pushing the leather to the top of the softening device, and conveying it to the inside of the softening box along the feeding channel;
[0030] S3, periodically inject high-pressure high-temperature steam to push the leather at the inlet;
[0031] S4, start the external power assembly, and press and stretch the surface of the leather by means of the rolling and stretching assembly;
[0032] S5, after completing single pressing and stretching, control the abutting disc to move along the driven shaft to change the extrusion depth of the rolling part;
[0033] S6, repeat S4 and S5 until the leather is completely softened and then taken out.
[0034] The technical scheme provided by the present application can include the following beneficial effects:
[0035] 1. The softening method for animal leather processing can drive the rolling and stretching assembly to rotate by the power assembly at the bottom, thereby simultaneously providing the effects of rolling and stretching, realizing the process of multiple mechanical common treatment, improving the softening efficiency and uniformity, and promoting sustainable production in the biological industry.
[0036] 2. The softening equipment for animal leather processing can also cooperate with the periodic pushing force of the pushing mechanism to push the leather transported inside the feeding channel towards the bottom, thereby reducing the probability of the leather raw material being stuck in the feeding channel position during transportation into the box body, and realizing the above process without the need to build additional power equipment, improving the utilization rate of steam, reducing equipment cost, and enhancing the stability of equipment operation.
[0037] 3. The softening equipment for animal leather processing can also transport part of the steam towards the position of the rolling and stretching assembly at the bottom by means of the pushing mechanism, so that the high-temperature steam can also adhere to the surface of the two rollers and the inside of the sponge strip, further providing the influence of high-temperature steam in the mechanical treatment process, improving the softening effect, and also cooperating with the movement of the abutting disc inside to regulate the strength of rolling and stretching, thereby expanding the application range.
[0038] Additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0039] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
[0040] Figure 1 is a flow chart of the softening method for animal leather processing according to an embodiment of the present application;
[0041] Figure 2It is the appearance structure schematic view of softening equipment for animal leather processing provided by an embodiment of the present application;
[0042] Figure 3 It is the side sectional view of softening equipment for animal leather processing provided by an embodiment of the present application;
[0043] Figure 4 It is the structure schematic view of rolling and stretching assembly of softening equipment for animal leather processing provided by an embodiment of the present application;
[0044] Figure 5 It is the sectional view of rolling cylinder in softening equipment for animal leather processing provided by an embodiment of the present application;
[0045] Figure 6 It is the structure schematic view of rolling piece in softening equipment for animal leather processing provided by an embodiment of the present application;
[0046] Figure 7 It is Figure 2 The enlarged view of A area in figure
[0047] Figure 8 It is the structure schematic view of pushing mechanism in softening equipment for animal leather processing provided by an embodiment of the present application;
[0048] As shown in the figure: 1, box body; 2, platform; 3, feeding plate; 4, feeding channel; 5, communication pipeline; 6, discharge box; 7, air pump; 8, power assembly; 9, motor; 10, pushing mechanism; 11, rolling and stretching assembly; 12, rolling cylinder; 13, pressure bearing cylinder; 14, driving shaft; 15, driven shaft; 16, driving gear; 17, driven gear; 18, groove; 19, rolling piece; 20, rolling plate; 21, plug-in plate; 22, spring rod; 23, inclined plate; 24, locking sleeve; 25, abutting disc; 26, locking bolt; 27, air inlet chamber; 28, air injection hole; 29, pressure bearing plate; 30, spring sleeve; 31, lifting plate; 32, rotating column; 33, torsional spring; 34, turnover plate; 35, clamping plate; 36, air guide hole. DETAILED DESCRIPTION
[0049] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary, only for explaining the present application, and cannot be understood as limiting the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.
[0050] As Figures 1 to 8As shown, the animal leather processing softening equipment comprises a box body 1, a power assembly 8, a pushing mechanism 10 and a rolling stretching assembly 11.
[0051] The top of the box body 1 is provided with an inlet plate 3, the top end of the inlet plate 3 is integrally formed with a platform 2, the surface of the platform 2 is provided with a gas pump 7, one end of the gas pump 7 is connected with an external high-temperature and high-pressure steam generator through a pipeline, the bottom of the inlet plate 3 is provided with an inlet channel 4, and the bottom of the inlet channel 4 is integrally formed with an air inlet bin 27.
[0052] The inside bottom end of the air inlet bin 27 is provided with the pushing mechanism 10, the bottom end of the pushing mechanism 10 penetrates out from the lower side of the air inlet bin 27, the surface of the box body 1 is provided with the power assembly 8, the inside of the power assembly 8 is connected with the rolling stretching assembly 11, the pushing mechanism 10 is arranged above the rolling stretching assembly 11, and the pushing mechanism 10 is used for blowing high-temperature and high-pressure steam to the surface of the rolling stretching assembly 11.
[0053] The inside of the inlet plate 3 is provided with a gas conveying channel, one end of the gas pump 7 is connected with the inside of the gas conveying channel through a pipeline, and the side of the inlet plate 3 is connected with a communication pipeline 5.
[0054] The number of the air inlet bins 27 is two, the leather raw material to be processed is slid along the inlet plate 3 into the inside of the inlet channel 4, one side of each air inlet bin 27 is provided with a gas injection hole 28, and the high-temperature and high-pressure steam injected into the inside of the air inlet bin 27 is injected into the inlet channel 4 through the gas injection hole 28.
[0055] When the animal leather to be processed is sprayed with the softening enzyme solution, the enzyme solution uniformly covers the surface of the leather and helps to decompose the fiber structure, the leather sprayed with the enzyme solution is manually placed on the top of the softening equipment, and is conveyed along the inlet channel 4 to the inside of the softening box, so that the leather stably enters the processing area and is prevented from being blocked or deformed.
[0056] Periodically inject high pressure and high temperature steam, push the leather at the entrance, the steam can keep the leather wet and help to push, while enhancing the activity of the enzyme, to avoid the leather dry and hard; start the external power component 8, with the help of the rolling and stretching component 11 to press and stretch the surface of the leather, physically stretch the leather fiber, make it more soft and elastic, improve the hand feeling; after completing a single pressing and stretching, control the top plate 25 to move along the driven shaft 15, change the extrusion depth of the rolling piece 19, adjust the depth to adapt to different leather thickness, ensure uniform treatment, prevent local damage, and also can re-deliver the leather after single mechanical rolling and stretching, for higher strength rolling and stretching; continue the above process until the leather is completely softened and taken out, repeat the operation to ensure complete softening, and take out the leather in time after completion, which is convenient for next step processing or storage.
[0057] In this embodiment, the pushing mechanism 10 includes a pressure plate 29, a spring sleeve 30, a turnover plate 34 and a clamping plate 35;
[0058] The end of the clamping plate 35 is integrally formed with an air guide hole 36, the top of the clamping plate 35 is integrally formed with a turnover plate 34, the pressure plate 29 is embedded in the inside of the air inlet chamber 27, the bottom end of the air inlet chamber 27 is provided with a strip-shaped hole, the top end of the turnover plate 34 is provided with a lifting plate 31, and the turnover plate 34 and the lifting plate 31 are movably connected through a rotating column 32;
[0059] The two ends of the rotating column 32 are sleeved with torsional springs 33, one end of the torsional spring 33 is fixedly connected with the end of the lifting plate 31, and the other end of the torsional spring 33 is fixedly connected with the side of the turnover plate 34.
[0060] The lifting plate 31 passes through the inside of the strip-shaped hole at the bottom of the air inlet chamber 27, the inside of the spring sleeve 30 is a hollow structure, and the surface of the pressure plate 29 is provided with a circular hole, and the inside cavity of the air inlet chamber 27 is connected with the inside of the spring sleeve 30 through the circular hole on the pressure plate 29.
[0061] The pushing mechanism 10 is symmetrically arranged at the two sides of the bottom of the air inlet chamber 27, the clamping plate 35 is used for clamping and pushing the leather on the inside, and the air pump 7 is used for periodically injecting high pressure and high temperature steam into the inside of the air inlet chamber 27;
[0062] The side of the pressure plate 29 is attached to the inner wall of the air inlet chamber 27, the torsional spring 33 is used for folding the turnover plate 34 and the clamping plate 35 towards the inside, and the two clamping plates 35 are used for pushing the leather towards the bottom after clamping the leather on the inside with the downward movement of the pressure plate 29.
[0063] The pushing mechanism 10 periodically applies a pushing force to the leather transported inside the feeding channel 4, which reduces the probability of the leather being stuck in the feeding channel 4 during the transportation into the box 1, and the process can be realized without additional power equipment, which improves the utilization of steam, reduces the equipment cost, and enhances the stability of the equipment operation.
[0064] Specifically, the high-temperature and high-pressure steam generated by the external steam generating device is transported into the air inlet chamber 27 through the pipeline and the channel inside the feeding plate 3 by means of the air pump 7, and the high-temperature and high-pressure steam in the air inlet chamber 27 flows out from the side air injection holes 28 and the circular holes on the bottom lifting plate 31, respectively.
[0065] Since the number and size of the air injection holes 28 are small, the high-pressure state inside the air inlet chamber 27 also acts on the surface of the pressure-bearing plate 29, and the pressure-bearing plate 29 is pressed and pushed as a whole towards the bottom until the entire pushing mechanism 10 moves downward, and during the movement, the torsional spring 33 always pulls the turnover plate 34 and the clamping plate 35 on the bottom towards the inside, so that the clamping plate 35 directly acts on the side of the leather.
[0066] With the continuous downward movement of the pushing mechanism 10 and the clamping effect on the leather, the leather can be directly pushed downward, and the entire leather is finally pulled downward, so that even if the leather is stuck during the entry process, the clamping plate 35 can play a certain role in dredging during the process of being pushed towards the bottom, and this process relies on the periodic start of the air pump 7.
[0067] In the embodiment, the power assembly 8 includes a motor 9, a driving shaft 14, and a driven shaft 15, the outside of the box 1 is screwed with a transmission box, the output end of the motor 9 is inserted with the driving shaft 14, and the surface of the driving shaft 14 is keyed with a driving gear 16.
[0068] The surface of the driven shaft 15 is keyed with a driven gear 17, the driving gear 16 and the driven gear 17 are engaged, and the driving shaft 14 and the driven shaft 15 are kept in parallel state.
[0069] The power assembly 8 further includes:
[0070] The rolling cylinder 12 and the pressure-bearing cylinder 13, the surface of the rolling cylinder 12 is inserted with a plurality of rolling pieces 19, a gap is provided between the rolling cylinder 12 and the pressure-bearing cylinder 13, and the specifications of the driving gear 16 and the driven gear 17 are the same.
[0071] The end of the driving shaft 14 is embedded into the inner wall of the box 1 through a bearing, the front end of the driven shaft 15 is embedded into the inner wall of the transmission box through a bearing, the surface of the pressure roller 13 is provided with a plurality of grooves 18, and the inside of each groove 18 is attached with a sponge strip;
[0072] The sponge strip is used for absorbing high-temperature steam, and the leather to be processed passes downwards from the gap between the rolling roller 12 and the pressure roller 13.
[0073] Specifically, after the starting motor 9 is started, the driving shaft 14 is driven to rotate by the motor 9, the driving shaft 14 drives the driven gear 17 to rotate through the driving gear 16 on the surface, so as to directly drive the rolling roller 12 and the pressure roller 13 at the end to rotate, at this time, the leather transported at the top passes through the gap between the rolling roller 12 and the pressure roller 13, and when passing through, the rolling part 19 applies a pushing force to the side edge of the leather from one side, and finally the rolling effect is used to achieve the softening purpose of the leather.
[0074] The high-temperature and high-pressure steam on the pressure plate 29 passes through the round hole on the surface of the pressure plate 29 through the hollow structure on the inside of the pushing mechanism 10 at the top, and then enters the inside of the lifting plate 31 at the bottom along the spring sleeve 30, and finally is transported to the air guide hole 36 at the end along the plate at the bottom, and is sprayed to the surface of the rolling roller 12 and the pressure roller 13, so that the surface of the rolling roller 12 and the pressure roller 13 can also have high-temperature moisture.
[0075] In the embodiment, the rolling part 19 comprises a plug-in plate 21, a rolling plate 20 and an inclined plate 23, the bottom of the rolling plate 20 is integrally formed with the plug-in plate 21, the plug-in plate 21 is used for penetrating the surface of the rolling roller 12, and the end of the plug-in plate 21 is provided with the inclined plate 23.
[0076] The rolling part 19 further comprises a spring rod 22, the top end of the spring rod 22 is inserted into the bottom of the plug-in plate 21, the other end of the spring rod 22 is welded to the surface of the driven shaft 15, and the inside of the rolling roller 12 is in a hollow structure.
[0077] The surface of the driven shaft 15 is further sleeved with a locking sleeve 24, the end of the locking sleeve 24 is integrally formed with an abutting disc 25, the surface of the locking sleeve 24 is inserted with a locking bolt 26, the surface of the driven shaft 15 is provided with a plurality of threaded holes, and the locking bolt 26 is inserted into the inside of the threaded hole after penetrating the locking sleeve 24.
[0078] The abutting disc 25 is used for simultaneously contacting the bottom of each rolling part 19, and the abutting disc 25 is used for pushing each rolling plate 20 outward.
[0079] With the help of the pushing mechanism 10, part of the steam can also be transported towards the position of the rolling and stretching assembly 11 at the bottom, so that high-temperature steam can also adhere to the surface of the two rollers and the inside of the sponge strip, further providing the influence of high-temperature steam during mechanical processing, improving the softening effect, and also cooperating with the movement of the inside abutting disc 25 to regulate the strength of the rolling and stretching, expanding the application range.
[0080] Specifically, the spring rod 22 can always exert a downward pulling force on the plug-in plate 21, and by pushing the locking sleeve 24, the abutting disc 25 can be directly driven to move along the driven shaft 15. With the edge of the abutting disc 25 contacting the surface of the inclined plate 23, the abutting of the entire rolling part 19 is realized, and the spring rod 22 is stretched until the outer rolling plate 20 is pushed outwards, changing the extension length of the rolling plate 20, which can change the depth of the leather pushed into the groove 18 by the rolling plate 20, thereby achieving the purpose of regulating and changing the stretching strength.
[0081] And the locking sleeve 24 is fixedly installed by the locking bolt 26, and the locking bolt 26 is inserted into the threaded hole at different positions on the driven shaft 15, so as to realize the position regulation purpose of the locking sleeve 24, and further realize the regulation effect of the abutting disc 25 on the rolling part 19.
[0082] In this embodiment, a softening method using the above-mentioned softening device is also provided, comprising the following steps:
[0083] S1, spraying the enzyme solution on the animal leather to be processed to make the enzyme solution evenly cover the surface of the leather, help to decompose the fiber structure, and make the subsequent softening more effective;
[0084] S2, push the leather to the top of the softening device, and transport it to the inside of the softening box along the feeding channel 4 to ensure that the leather enters the processing area smoothly and prevent jamming or deformation, thereby improving the efficiency of the device;
[0085] S3, periodically spray high-pressure and high-temperature steam to push the leather at the inlet, the steam can keep the leather moist and assist in pushing, while enhancing the activity of the enzyme to avoid the leather from drying and hardening;
[0086] S4, start the external power assembly 8, and press and stretch the leather surface with the help of the rolling and stretching assembly 11, physically stretch the leather fibers to make them softer and more elastic, and improve the hand feeling;
[0087] S5, after completing a single pressing and stretching, control the abutting disc 25 to move along the driven shaft 15 to change the extrusion depth of the rolling part 19, and the adjustment depth can adapt to different leather thicknesses to ensure uniform processing and prevent local damage;
[0088] S6, repeat S4 and S5 until the leather is completely softened and then removed, the repeated operation ensures complete softening, and the leather is removed in time to facilitate the next step of processing or storage.
[0089] The softening method can drive the rolling and stretching assembly 11 to rotate through the power assembly 8 at the bottom, thereby providing rolling and stretching effects at the same time, realizing the process of multiple machines working together, and improving the softening efficiency and uniformity.
[0090] The terms "first", "second", and the like are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, in the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0091] Any process or method descriptions in flow charts or described elsewhere herein can be understood as representing code modules, segments, or portions of code that include one or more executable instructions for implementing specific logic functions or other processes. The scope of preferred embodiments of the present application encompasses the additional implementation in which the functions are performed in different order, in substantially simultaneous fashion, or in reverse order, and the like, depending on the functionality involved, as will be understood by those skilled in the art.
[0092] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0093] Although the embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.
Claims
1. A softening apparatus for animal leather processing, characterized by comprising: Include: Box (1), power assembly (8), push mechanism (10) and rolling stretching assembly (11); The top of the box (1) is provided with a feeding plate (3), the top end of the feeding plate (3) is integrally formed with a platform (2), the surface of the platform (2) is provided with an air pump (7), one end of the air pump (7) is connected with the external high temperature and high pressure steam generating device through the pipeline, the bottom of the feeding plate (3) is provided with a feeding channel (4), and the bottom of the feeding channel (4) is integrally formed with an air inlet warehouse (27); The inside bottom end of the air inlet warehouse (27) is provided with a push mechanism (10), the bottom end of the push mechanism (10) penetrates out from the lower side of the air inlet warehouse (27), the surface of the box (1) is provided with a power assembly (8), the inside of the power assembly (8) is connected with a rolling stretching assembly (11), the push mechanism (10) is arranged above the rolling stretching assembly (11), and the push mechanism (10) is used for blowing high temperature and high pressure steam to the surface of the rolling stretching assembly (11).
2. The softening apparatus for animal leather processing according to claim 1, characterized in that: The inside of the feeding plate (3) is provided with a gas conveying channel, one end of the air pump (7) is connected with the inside of the gas conveying channel through the pipeline, and the side of the feeding plate (3) is connected with a communication pipeline (5), the gas conveying channels inside the two feeding plates (3) are connected through the communication pipeline (5); The number of the air inlet warehouse (27) is two, the leather raw material to be processed slides into the inside of the feeding channel (4) along the feeding plate (3), the side of each air inlet warehouse (27) is provided with a gas injection hole (28), and the high temperature and high pressure steam injected into the inside of the air inlet warehouse (27) is injected into the feeding channel (4) through the gas injection hole (28).
3. The softening apparatus for animal leather processing according to claim 2, characterized in that: The push mechanism (10) comprises a pressure bearing plate (29), a spring sleeve (30), a turnover plate (34) and a clamping plate (35); The end of the clamping plate (35) is integrally formed with a gas guide hole (36), the top of the clamping plate (35) is integrally formed with a turnover plate (34), the pressure bearing plate (29) is embedded into the inside of the air inlet warehouse (27), the bottom end of the air inlet warehouse (27) is provided with a strip-shaped hole, the top end of the turnover plate (34) is provided with a lifting plate (31), and the turnover plate (34) and the lifting plate (31) are movably connected through a rotating column (32); Both ends of the rotating column (32) are sleeved with torsional springs (33), one end of the torsional spring (33) is fixedly connected with the end of the lifting plate (31), and the other end of the torsional spring (33) is fixedly connected with the side of the turnover plate (34).
4. The softening apparatus for animal leather processing according to claim 3, characterized in that: The lifting plate (31) penetrates through the inside of the strip-shaped hole at the bottom of the air inlet warehouse (27), the inside of the spring sleeve (30) is in a hollow structure, the surface of the pressure bearing plate (29) is provided with a circular hole, and the inside cavity of the air inlet warehouse (27) is connected with the inside of the spring sleeve (30) through the circular hole on the pressure bearing plate (29).
5. The softening apparatus for animal leather processing according to claim 4, characterized in that: The pushing mechanism (10) is arranged in a symmetrical form on both sides of the bottom of the air inlet bin (27), the clamping plates (35) are used for clamping and pushing the leather on the inner side downward, and the air pump (7) is used for periodically starting to inject high-pressure and high-temperature steam into the inside of the air inlet bin (27). The side edges of the pressure bearing plate (29) are attached to the inner wall of the air inlet bin (27), the torsional spring (33) is used for folding the turnover plate (34) and the clamping plate (35) towards the inner side, and the two clamping plates (35) are used for pushing the leather towards the bottom after clamping the leather on the inner side along with the downward movement of the pressure bearing plate (29).
6. The softening apparatus for animal leather processing according to claim 3, characterized in that: The power assembly (8) comprises a motor (9), a driving shaft (14) and a driven shaft (15), the outer side of the box body (1) is screw-connected with a transmission box, the output end of the motor (9) is plug-connected with the driving shaft (14), and the surface of the driving shaft (14) is key-connected with a driving gear (16); The surface of the driven shaft (15) is key-connected with a driven gear (17), the driving gear (16) and the driven gear (17) are engaged, and the driving shaft (14) and the driven shaft (15) are kept in parallel with each other; The power assembly (8) further comprises: A rolling cylinder (12) and a pressure bearing cylinder (13), the surface of the rolling cylinder (12) is plug-connected with a plurality of rolling pieces (19), a gap is arranged between the rolling cylinder (12) and the pressure bearing cylinder (13), and the specifications of the driving gear (16) and the driven gear (17) are the same.
7. The softening apparatus for animal leather processing according to claim 6, characterized in that: The ends of the driving shaft (14) are embedded on the inner wall of the box body (1) through bearings, the front end of the driven shaft (15) is embedded on the inner wall of the transmission box through a bearing, the surface of the pressure bearing cylinder (13) is provided with a plurality of grooves (18), and each groove (18) is attached with a sponge strip in the inside; The sponge strip is used for absorbing high-temperature steam, and the leather to be processed passes downward from the gap between the rolling cylinder (12) and the pressure bearing cylinder (13).
8. The softening apparatus for animal leather processing according to claim 6, characterized in that: The rolling piece (19) comprises a plug-in plate (21), a rolling plate (20) and an inclined plate (23), the bottom of the rolling plate (20) is integrally formed with the plug-in plate (21), the plug-in plate (21) is used for penetrating through the surface of the rolling cylinder (12), and the end of the plug-in plate (21) is provided with the inclined plate (23); The rolling piece (19) further comprises a spring rod (22), the top end of the spring rod (22) is inserted into the bottom of the plug-in plate (21), the other end of the spring rod (22) is welded on the surface of the driven shaft (15), and the inside of the rolling cylinder (12) is in a hollow structure.
9. The softening apparatus for animal leather processing according to claim 8, characterized in that: The surface of the driven shaft (15) is further sleeved with a locking sleeve (24), the end of the locking sleeve (24) is integrally formed with an abutting disc (25), the surface of the locking sleeve (24) is plug-connected with a locking bolt (26), the surface of the driven shaft (15) is provided with a plurality of threaded holes, and the locking bolt (26) is inserted into the inside of the threaded hole after penetrating through the locking sleeve (24); The top pressing disc (25) is used to simultaneously contact the bottom of each rolling piece (19), and the top pressing disc (25) is used to push each rolling plate (20) outward.
10. A softening method using the softening apparatus according to claim 1, characterized by, The method comprises the following steps: S1, spraying a softening enzyme solution to the animal leather to be treated; S2, pushing the leather to the top of the softening device and conveying it to the inside of the softening box along the feeding channel; S3, periodically spraying high-pressure high-temperature steam to push the leather at the inlet; S4, starting the external power assembly to press and stretch the surface of the leather by means of the rolling and stretching assembly; S5, after completing a single pressing and stretching, controlling the top pressing disc to move along the driven shaft to change the extrusion depth of the rolling piece; S6, repeating S4 and S5 until the leather is completely softened and then taken out.