Automatic machining device for die castings
By designing an automated processing device for die castings, and employing a bidirectional drive unit and a unidirectional variable speed transmission unit, the synchronous operation of punching, surface finishing, and edge processing of die castings was achieved. This solved the problems of dispersed processes and complex systems in existing technologies, reduced costs, and improved production efficiency.
Patent Information
- Application Number
- CN202511437340.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-11-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing die casting process is fragmented, has a low degree of automation, is complex and costly, and is subject to signal delay and component failure risks, making it difficult to achieve reasonable integration and unified operation of processing metals with different properties.
Design an automated processing device for die castings, which adopts a bidirectional drive unit and a unidirectional speed change transmission unit, combined with a power conversion mechanism and a control mechanism, to realize the synchronous operation of punching, surface finishing and edge treatment, and realize the automated control of multiple processes through a single drive mechanism.
It achieves specific combinations of different metal processing, reduces manufacturing costs and maintenance difficulty, improves production efficiency, avoids resource waste, and has a simplified structure and stable operation.
Smart Images

Figure CN120985338A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of die casting processing, and particularly relates to a die casting automatic processing device. BACKGROUND
[0002] Die casting is a kind of pressure casting parts, which is to pour heated liquid copper, aluminum or aluminum alloy metal into the inlet of a pressure casting machine, and then to cast the copper, aluminum or aluminum alloy parts with the shape and size limited by the mold through the pressure casting machine. Such parts are usually called die castings. Generally, die castings have problems such as gate residue, flash, burr and the like after demolding, and often need to be processed subsequently. Therefore, different properties of metal processing treatment such as punching, surface finishing and edge processing are often required before subsequent processing.
[0003] The prior art has problems such as different power sources required for different processes, single function and multiple clamping, high cost of electrical, pneumatic / hydraulic elements and control systems, and signal delay, interference or component failure risks. In addition, the above-mentioned schemes have high complexity and cost when facing specific die castings with relatively fixed and regular structure and large batch production. Therefore, the resources cannot be reasonably integrated, and different metal processing cannot be combined to achieve the purpose of integrated operation of different properties of metal processing under the action of the same power source. SUMMARY
[0004] The present application aims to provide a die casting automatic processing device to solve the problems in the background art.
[0005] To solve the above technical problems, the technical scheme of the present application is as follows: The embodiment of the present application provides a die casting automatic processing device, which comprises an automatic processing box group and punching, surface finishing and edge processing mechanisms arranged in the automatic processing box group, and a driving mechanism; the driving mechanism comprises a bidirectional driving unit and a unidirectional variable speed transmission unit; the device further comprises: A positioning platform is arranged on the unidirectional variable speed transmission unit and is used to provide positioning and dynamic displacement support for the die casting to be processed. A power conversion mechanism is arranged on the bidirectional driving unit, the punching mechanism and the surface finishing mechanism, and is used to provide intermittent driving force for the punching mechanism and the surface finishing mechanism. A surface finishing control mechanism is arranged directly below the surface finishing mechanism, and is used to control automatic dynamic rotation and automatic reset of the to-be-processed die casting; An edge processing transmission mechanism is arranged between the bidirectional driving unit and the edge processing mechanism, and is used to convert power between the bidirectional driving unit and the edge processing mechanism. An edge processing control mechanism is arranged on the side of the edge processing mechanism, and is used to control automatic dynamic rotation and automatic reset of the to-be-processed die casting. The bidirectional driving unit is an intermittent one-way driving one-way speed change transmission unit, and is synchronously driven by the power conversion mechanism and the edge processing transmission mechanism. The one-way speed change transmission unit synchronously drives the positioning platform. The one-way speed change transmission unit intermittently synchronously drives the surface finishing control mechanism. The edge processing mechanism intermittently drives the edge processing control mechanism. The punching mechanism, the surface finishing mechanism, the surface finishing control mechanism and the edge processing control mechanism are all located on the rotation track of the positioning platform in space.
[0006] Further, the automatic processing box group is composed of a main installation box body and a base installation box body, the main installation box body is fixedly arranged on the base installation box body, and the bottom of the main installation box body is located inside the base installation box body.
[0007] Further, the bidirectional driving unit comprises: A driving motor is fixedly arranged on the top of the main installation box body. A bidirectional driving shaft is rotatably arranged on the main installation box body. One end of the bidirectional driving shaft is detachably connected with the output end of the driving motor, and the other end is arranged on the one-way speed change transmission unit. The power conversion mechanism is arranged on the bidirectional driving shaft, the punching mechanism and the surface finishing mechanism; and the edge processing transmission mechanism is arranged on the bidirectional driving shaft and the edge processing mechanism.
[0008] Further, a total installation plate is fixedly arranged inside the main installation box body, and the total installation plate is located below the bidirectional driving shaft. A speed change control box body is fixedly arranged on the total installation plate and located directly below the bidirectional driving shaft. A one-way speed change transition shaft is rotatably arranged on the top wall of the speed change control box body. The unidirectional drive shaft is arranged on the bottom wall of the variable speed control box and the base mounting box; The unidirectional control module is arranged between the unidirectional variable speed transition shaft and the bidirectional drive shaft, and is used for controlling the unidirectional transmission of the bidirectional drive shaft. The variable speed control module is arranged in the variable speed control box, and is arranged between the unidirectional variable speed transition shaft and the unidirectional drive shaft, and is used for the variable speed transmission between the bidirectional drive shaft and the unidirectional drive shaft. The bidirectional drive shaft, the unidirectional variable speed transition shaft and the unidirectional drive shaft are coaxially arranged; the positioning platform is arranged on the unidirectional drive shaft; and the unidirectional drive shaft synchronously drives the surface finishing control mechanism.
[0009] Further, the positioning platform comprises: The positioning platform support is fixedly arranged on the unidirectional drive shaft in a cross shape; The dynamic positioning module is arranged in four groups and uniformly arranged on the positioning platform support; The punching mechanism, the surface finishing mechanism, the surface finishing control mechanism and the edge processing control mechanism are all located on the rotation track of the dynamic positioning module in space.
[0010] Further, the dynamic positioning module comprises: The positioning connecting column is rotatably arranged on the positioning platform support with damping; The dynamic base is fixedly arranged at the bottom of the positioning connecting column; The positioning mounting seat is fixedly arranged at the top of the positioning connecting column, and the middle part is open and hollow; The vacuum suction pump is fixedly arranged in the positioning mounting seat and used for vacuum suction positioning; The vacuum suction disc is sealingly and communicatively arranged on the vacuum suction pump; The side wall of the vacuum suction disc is sealingly connected with the hollow side wall of the positioning mounting seat, the dynamic base is elastically and clampingly connected with the surface finishing control mechanism and the edge processing control mechanism, and the outer diameter of the positioning mounting seat is smaller than the outer diameter of the die casting to be machined. When the unidirectional drive shaft is in a static state, the punching mechanism is directly below the positioning mounting seat.
[0011] Further, the punching mechanism comprises: The punching connecting rod is elastically and slidingly arranged on the total mounting plate; The punching die is detachably arranged at the bottom of the punching connecting rod; The power conversion mechanism is arranged on the punching connecting rod, the surface finishing mechanism and the bidirectional drive shaft.
[0012] Further, the surface finishing mechanism comprises: Positioning installation ring, fixedly arranged on the total installation plate; Rotary arc groove, arranged on the side wall of the positioning installation ring; Surface treatment driving rod, slidingly arranged on the total installation plate and in the positioning installation ring; Rotary guide rod, slidingly arranged in the rotary arc groove and fixedly arranged on the surface treatment driving rod; Cleaning brush mounting plate, fixedly arranged at the bottom of the surface treatment driving rod; Reset spring, sleeved on the surface treatment driving rod and arranged between the cleaning brush mounting plate and the bottom of the total installation plate; Cleaning brush, fixedly arranged at the bottom of the cleaning brush mounting plate; Wherein, the two ends of the reset spring are slidingly arranged on the cleaning brush mounting plate and the total installation plate respectively; the power conversion mechanism is arranged on the punching link, the surface treatment driving rod and the bidirectional driving shaft, and the surface finishing control mechanism is located directly below the cleaning brush.
[0013] Further, the power conversion mechanism comprises: Stress block, two groups are arranged, and are fixedly arranged at the top of the surface treatment driving rod and the punching link respectively; Power conversion driving plate, fixedly arranged on the bidirectional driving shaft; Power conversion driving block, fixedly arranged on the power conversion driving plate; Wherein, the upper surfaces of the stress blocks are all arranged as arc surfaces; the stress blocks are all located on the rotation track of the power conversion driving block.
[0014] Further, the surface finishing control mechanism comprises: Driving installation ring, rotationally arranged at the bottom of the main installation box body; Driving connecting plate, fixedly arranged at the bottom of the driving installation ring and fixedly arranged on the unidirectional driving shaft; Surface treatment driving shaft, rotationally arranged on the bottom wall of the main installation box body and located directly below the cleaning brush; Surface treatment limiting support, fixedly arranged on the inner wall of the bottom of the main installation box body; Surface treatment limiting seat, rotationally arranged on the surface treatment limiting support with damping; Force storage friction strip, four groups are arranged, and are evenly arranged along the inner wall of the driving installation ring; Force storage friction wheel, fixedly arranged at the bottom end of the surface treatment driving shaft; First force storage clockwork mounting seat, fixedly arranged on the outer bottom wall of the main installation box body, First force storage clockwork, one end of which is fixedly arranged on the surface treatment driving shaft, and the other end of which is fixedly arranged on the first force storage clockwork mounting seat; The second one-way control unit is arranged between the surface treatment driving shaft and the surface treatment limiting seat. The first elastic clamping unit is arranged between the dynamic base and the surface treatment limiting seat. The bottom end of the surface treatment driving shaft is located in the driving mounting ring; the first elastic clamping unit is located on the rotating track of the dynamic base; and the arc length of the force storage friction strip is an integer multiple of the circumference of the force storage friction wheel. When the force storage friction wheel and the force storage friction strip are in mutual contact, the force storage friction strip is in a driving force storage friction wheel rotating state. When the dynamic base is located directly above the surface treatment limiting seat, the force storage friction wheel and the force storage friction strip are in a state of no mutual contact.
[0015] The above scheme of the present application at least has the following beneficial effects: By arranging the intermittent one-way driving one-way speed change transmission unit of the bidirectional driving unit, the synchronous driving power conversion mechanism and the edge processing transmission mechanism, the one-way speed change transmission unit synchronously drives the positioning platform, the one-way speed change transmission unit intermittently synchronously drives the surface finishing control mechanism, the edge processing transmission mechanism drives the edge processing mechanism, the edge processing mechanism intermittently one-way drives the edge processing control mechanism, the punching mechanism, the surface finishing mechanism and the edge processing mechanism are uniformly arranged along the circumference of the driving mechanism, the punching mechanism, the surface finishing mechanism, the surface finishing control mechanism and the edge processing control mechanism are located on the rotating track of the positioning platform in space, and then the bidirectional rotation of the bidirectional driving unit is used to effectively realize the uninterrupted and continuous feeding of the to-be-processed die casting, and each to-be-processed die casting can be sequentially and orderly moved to the corresponding position of the punching mechanism, the surface finishing mechanism and the edge processing mechanism, and then sequentially and orderly synchronously subjected to the deburring punching, the surface cleaning treatment and the deburring and polishing processing, so that the purpose of simultaneously performing different metal processing under the action of the same driving mechanism is realized, the different metal processing is combined in a specific manner, the resource integration is effectively and reasonably realized, the different metal processing of the different to-be-processed die castings is continuously and repeatedly performed in a synchronous manner, the different metal processing is combined in a specific manner by using the highly integrated pure mechanical linkage, the PLC controller, a large number of sensors, electromagnetic valves, pneumatic / hydraulic elements and pipelines / lines are abandoned, the automatic control of the different metal processing combination operation is realized by relying on a single driving mechanism, the operation is stable, the structure is substantially simplified, the manufacturing cost, the procurement cost, the installation and debugging cost and the maintenance difficulty and cost are greatly reduced, the control of the single driving mechanism avoids unnecessary resource waste, the punching, finishing, deburring and other different metal processing operations are integrated, a plurality of work procedures are completed by one clamping, the different metal processing is synchronously performed in a cooperative manner in the high-efficiency and energy-saving manner, and the production efficiency of the specific die casting with a relatively fixed structure and regular shape and requiring mass production is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The overall three-dimensional structure schematic diagram of an automatic processing device for die castings provided by the embodiment of the present application; Figure 2 The three-dimensional structure schematic diagram of the inside of an automatic processing box group in the embodiment of the present application; Figure 3 The three-dimensional structure schematic diagram of the inside of an automatic processing box group in the embodiment of the present application; Figure 2 The three-dimensional structure schematic diagram of the inside of an automatic processing box group in the embodiment of the present application; Figure 4 The three-dimensional structure schematic diagram of a one-way control module in the embodiment of the present application; Figure 5 The three-dimensional structure schematic diagram of a variable speed control module in the embodiment of the present application; Figure 6 The three-dimensional structure schematic diagram of a positioning platform in the embodiment of the present application; Figure 7 The three-dimensional structure schematic diagram of a clamping groove and a dynamic base combination in the embodiment of the present application; Figure 8 The three-dimensional structure schematic diagram of a surface finishing control mechanism and an edge processing control mechanism in the embodiment of the present application; Figure 9 The three-dimensional structure schematic diagram of an edge processing control mechanism in the embodiment of the present application; Figure 10 The three-dimensional structure schematic diagram of a surface finishing control mechanism in the embodiment of the present application; Figure 11 The three-dimensional structure schematic diagram of a force storage friction strip and a force storage friction wheel combination in the embodiment of the present application.
[0017] Explanation of reference signs: In the diagram: 1. Main mounting box; 2. Die-cast part to be processed; 3. Base mounting box; 4. Placement clearance groove; 5. Drive motor; 6. Bidirectional drive shaft; 7. Unidirectional speed change transition shaft; 8. Unidirectional drive shaft; 9. Main mounting plate; 10. Speed control box; 11. Bidirectional stabilizing bracket; 12. Unidirectional control mounting cover; 13. First engaging saw gear; 14. First engaging plate; 15. Fixed gear ring; 16. Center drive gear; 17. Transmission gear; 18. Transmission connection bracket; 19. Positioning platform bracket; 20. Dynamic base; 21. Positioning mounting seat; 22. Vacuum adsorption pump; 23. Vacuum adsorption plate; 24. Punching connecting rod; 25. Punching die; 26. Positioning mounting ring; 27. Rotating arc groove; 28. Surface treatment drive rod; 29. Rotating guide rod; 30. Cleaning brush mounting plate; 31. Return spring 32. Cleaning brush; 33. Force block; 34. Power conversion drive plate; 35. Power conversion drive; 36. Drive mounting ring; 37. Drive connecting plate; 38. Power-accumulating friction strip; 39. Power-accumulating friction wheel; 40. Surface treatment limit bracket; 41. Surface treatment limit seat; 42. First power-accumulating spring; 43. Surface treatment drive shaft; 44. Second one-way control saw gear; 45. Second one-way control plate; 46. Engaging groove; 47. Engaging seat; 48. Deburring shaft; 49. Grinding part; 50. Sector gear; 51. Grinding transmission gear; 52. Deburring control transition shaft; 53. Deburring one-way drive cover; 54. One-way transmission saw gear; 55. Elastic engaging plate; 56. Deburring rotation control shaft; 57. Second power-accumulating spring; 58. Deburring rotation control seat; 59. Deburring rotation limit seat. Detailed Implementation
[0018] Exemplary embodiments of the invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
[0019] like Figures 1 to 11 As shown, an automated processing device for die-casting parts includes an automatic processing box assembly and a punching mechanism, a surface finishing mechanism, an edge processing mechanism, and a drive mechanism disposed within the automatic processing box assembly; the drive mechanism includes a bidirectional drive unit and a unidirectional speed-changing transmission unit; the device further includes: The positioning platform, set on the unidirectional speed change transmission unit, is used to provide positioning and dynamic displacement support for the die-cast part 2 to be processed; A power conversion mechanism is installed on the bidirectional drive unit, the punching mechanism, and the surface finishing mechanism to provide intermittent driving force for the punching mechanism and the surface finishing mechanism. The surface finishing control mechanism is arranged directly below the surface finishing mechanism and is used to control the automatic dynamic rotation and automatic reset of the finished flash punching die casting 2; The edge processing transmission mechanism is arranged between the bidirectional driving unit and the edge processing mechanism and is used for power conversion between the bidirectional driving unit and the edge processing mechanism; The edge processing control mechanism is arranged on the side of the edge processing mechanism and is used to control the automatic dynamic rotation and automatic reset of the finished surface processing die casting 2; The bidirectional driving unit intermittently drives the single-speed transmission unit, and the synchronous driving power conversion mechanism and the edge processing transmission mechanism; The single-speed transmission unit synchronously drives the positioning platform; The single-speed transmission unit intermittently synchronously drives the surface finishing control mechanism; The edge processing mechanism intermittently drives the edge processing control mechanism; The punching mechanism, the surface finishing mechanism, and the edge processing mechanism are sequentially and uniformly arranged along the circumference of the driving mechanism; the punching mechanism, the surface finishing mechanism, the surface finishing control mechanism, and the edge processing control mechanism are all located on the rotation track of the positioning platform in space; the punching mechanism and the surface finishing mechanism are located above the rotation track of the positioning platform; the surface finishing control mechanism and the edge processing control mechanism are located below the rotation track of the positioning platform.
[0020] Specifically, the automatic processing box group is composed of a main installation box body 1 and a base installation box body 3, the main installation box body 1 is fixedly arranged on the base installation box body 3, and the bottom of the main installation box body 1 is located inside the base installation box body 3; More specifically, the sidewall of the main installation box body 1 is provided with a placing avoidance groove 4, which provides avoidance space for the placement of the die casting 2 and facilitates the subsequent maintenance of the structure in the main installation box body 1.
[0021] The placing avoidance groove 4, the punching mechanism, the surface finishing mechanism, and the edge processing mechanism are sequentially and uniformly arranged along the circumference of the driving mechanism in space; When the driving mechanism is in a static state, the placing avoidance groove 4, the punching mechanism, the surface finishing mechanism, and the edge processing mechanism are all in a corresponding state with the positioning platform.
[0022] In the actual application process of the embodiment, when the driving mechanism is in a stationary state, the placement avoidance groove 4, the punching mechanism, the surface finishing mechanism, and the edge processing mechanism are all in a corresponding state with the positioning platform. Therefore, any one of the to-be-processed die castings 2 needs to be placed on the positioning platform first. Then, under the joint action of the bidirectional driving unit and the unidirectional speed change transmission unit, the bidirectional driving unit rotates one circle to drive the unidirectional speed change transmission unit to rotate one quarter of a circle. Since the unidirectional speed change transmission unit synchronously drives the positioning platform, that is, the positioning platform also rotates one quarter of a circle at this time. Therefore, any one of the remaining to-be-processed die castings 2 is placed on the positioning platform through the placement avoidance groove 4 again. The previous to-be-processed die casting 2 rotates to the position directly below the punching mechanism at this time. In this way, the cycle is repeated, the to-be-processed die castings 2 are effectively and continuously put in, and each to-be-processed die casting 2 can be sequentially and orderly moved to the corresponding position of the punching mechanism, the surface finishing mechanism, and the edge processing mechanism, and then sequentially and orderly and synchronously subjected to the deburring punching, surface cleaning, and deburring and polishing processing, thereby achieving the purpose of simultaneously performing different metal processing under the action of the same driving mechanism, combining different metal processing in a specific way, and effectively and reasonably realizing resource integration. Specifically, the bidirectional driving unit rotates one circle to drive the unidirectional speed change transmission unit to rotate one quarter of a circle, at this time, different to-be-processed die castings 2 are rotated to the corresponding positions of the punching mechanism, surface finishing mechanism and edge processing mechanism, respectively, and the die castings 2 whose burrs have been polished are returned to the positions opposite to the placement avoiding grooves 4 again, then the processed die castings 2 are taken out and new to-be-processed die castings 2 are put in, in the process of one circle rotation of the bidirectional driving unit, the bidirectional driving unit synchronously drives the unidirectional speed change transmission unit, the unidirectional speed change transmission unit not only synchronously drives the positioning platform to dynamically change the positions of the to-be-processed die castings 2, but also drives the surface finishing control mechanism to store energy for dynamic surface processing of the corresponding to-be-processed die castings 2 and automatic resetting of itself; after one circle rotation of the bidirectional driving unit, the bidirectional driving unit reversely rotates one circle, at this time, the unidirectional speed change transmission unit remains in a static state, at this time, the surface finishing control mechanism is in an automatic energy releasing state to dynamically clean the surface of the to-be-processed die castings 2 corresponding to the surface finishing control mechanism and synchronously reset itself; in the process of reverse rotation of the bidirectional driving unit, the bidirectional driving unit synchronously drives the power conversion mechanism and the edge processing transmission mechanism, wherein the power conversion mechanism first drives the surface finishing mechanism to synchronously perform dynamic surface cleaning processing of the die castings 2 corresponding to the surface finishing mechanism by external force, then the power conversion mechanism drives the punching mechanism to perform punching and burr removing processing of the die castings 2 corresponding to the punching mechanism; and the edge processing transmission mechanism synchronously drives the edge processing mechanism to perform burr removing processing of the die castings 2 corresponding to the edge processing mechanism, at this time, the edge processing mechanism synchronously drives the edge processing control mechanism to perform dynamic burr removing processing of the to-be-processed die castings 2 whose surface processing has been completed and automatically stores energy for automatic resetting of the edge processing control mechanism itself; after one circle reverse rotation of the bidirectional driving unit, the bidirectional driving unit restores the original rotation direction, so as to continuously and repeatedly perform synchronous different metal processing of different to-be-processed die castings 2, innovatively, the highly integrated pure mechanical linkage is adopted to specifically combine different metal processing, the PLC controller, a large number of sensors, electromagnetic valves, pneumatic / hydraulic elements and pipelines / circuits are abandoned, the automatic control of different metal processing combination operation is realized by relying on a single driving mechanism, the operation is stable, the structure is substantially simplified, the manufacturing cost, procurement cost, installation and debugging cost and maintenance difficulty and cost are greatly reduced, the control of the single driving mechanism avoids unnecessary resource waste, multiple different processing operations are integrated, multiple processes are completed by one clamping, the production efficiency of specific die castings which have relatively fixed structure and need to be produced in large quantities is effectively improved.
[0023] As a preferred embodiment of the application, the bidirectional driving unit comprises: The driving motor 5 is fixedly arranged on the top of the main installation box 1. The bidirectional driving rotating shaft 6 is rotatably arranged on the main installation box 1. The bidirectional driving rotating shaft 6 is rotatably arranged on the main installation box 1. The power conversion mechanism is arranged on the bidirectional driving rotating shaft 6, the punching mechanism and the surface finishing mechanism.
[0024] In the actual application process of the embodiment, the driving motor 5 and the bidirectional driving rotating shaft 6 are arranged to provide driving force for the transposition of the to-be-processed die casting 2 and the deburring punching, surface cleaning treatment and deburring polishing of each to-be-processed die casting 2.
[0025] As a preferred embodiment of the present application, the main installation box 1 is internally fixedly arranged with a general installation plate 9, the general installation plate 9 is located below the bidirectional driving rotating shaft 6, and the unidirectional speed change transmission unit comprises: The speed change control box 10 is fixedly arranged on the general installation plate 9 and located directly below the bidirectional driving rotating shaft 6. The unidirectional speed change transition shaft 7 is rotatably arranged on the top wall of the speed change control box 10. The unidirectional driving rotating shaft 8 is rotatably arranged on the bottom wall of the speed change control box 10 and the base installation box 3. The unidirectional control module is arranged between the unidirectional speed change transition shaft 7 and the bidirectional driving rotating shaft 6 and is used for controlling the unidirectional transmission of the bidirectional driving rotating shaft 6. The speed change control module is located in the speed change control box 10 and is arranged between the unidirectional speed change transition shaft 7 and the unidirectional driving rotating shaft 8 and is used for the speed change transmission between the bidirectional driving rotating shaft 6 and the unidirectional driving rotating shaft 8. The unidirectional speed change transition shaft 7 is arranged coaxially with the bidirectional driving rotating shaft 6 and the unidirectional driving rotating shaft 8.
[0026] The positioning platform is arranged on the unidirectional driving rotating shaft 8. The unidirectional driving rotating shaft 8 synchronously drives the surface finishing control mechanism.
[0027] Specifically, the unidirectional driving rotating shaft 8 is rotatably connected between the bottom wall of the main installation box 1.
[0028] More specifically, in order to improve the rotation stability of the bidirectional driving rotating shaft 6, a bidirectional stability support 11 is fixedly arranged on the total mounting plate 9, and the bidirectional driving rotating shaft 6 is rotationally arranged on the bidirectional stability support 11.
[0029] Further, preferably in the embodiment, the unidirectional control module comprises: A unidirectional control mounting cover 12 is fixedly arranged at the bottom of the bidirectional driving rotating shaft 6. A first clamping sawtooth gear 13 is fixedly arranged at the top of the unidirectional speed change transition shaft 7 and located in the unidirectional control mounting cover 12. A first clamping mounting support is fixedly arranged on the inner wall of the unidirectional control mounting cover 12. A first clamping plate 14 is elastically rotationally arranged on the first clamping mounting support and always elastically attached to the side surface of the first clamping sawtooth gear 13. When the bidirectional driving rotating shaft 6 is in a forward rotation state, the first clamping plate 14 and the first clamping sawtooth gear 13 are in a non-clamping state, and the unidirectional speed change transition shaft 7 is in a static state. When the bidirectional driving rotating shaft 6 is in a reverse rotation state, the first clamping plate 14 and the first clamping sawtooth gear 13 are in a state of existing clamping interaction force, and the unidirectional speed change transition shaft 7 is in a synchronous rotation state.
[0030] Specifically, the first clamping plate 14 and the first clamping mounting support are connected by a torsional spring.
[0031] Further, preferably in the embodiment, the speed change control module comprises A fixed gear ring 15 is fixedly arranged on the inner wall of the speed change control box body 10. A center driving gear 16 is fixedly arranged at the bottom of the unidirectional speed change transition shaft 7. A transmission connection support 18 is fixedly arranged at the top of the unidirectional driving rotating shaft 8. Transmission columns are arranged in at least two groups and are uniformly arranged along the circumference of the unidirectional speed change transition shaft 7 and are rotationally arranged on the transmission connection support 18. Transmission gears 17 are fixedly arranged on the transmission columns one by one and are all in meshing with the fixed gear ring 15 and the center driving gear 16. Among them, the number of teeth of the center driving gear 16 and the transmission gear 17 is the same, and the number of teeth of the fixed gear ring 15 is 3 times the number of teeth of the center driving gear 16.
[0032] In actual application, the first clamping saw gear 13 and the first clamping plate 14 are matched, when the bidirectional driving shaft 6 is in the positive rotation state, the first clamping plate 14 and the first clamping saw gear 13 are in the state of no clamping, the unidirectional variable speed transition shaft 7 is in the static state, that is, there is no power transmission between the bidirectional driving shaft 6 and the unidirectional variable speed transition shaft 7; when the bidirectional driving shaft 6 is in the reverse rotation state, the first clamping plate 14 and the first clamping saw gear 13 are in the state of clamping interaction force, the unidirectional variable speed transition shaft 7 is in the synchronous rotation state, that is, there is power transmission between the bidirectional driving shaft 6 and the unidirectional variable speed transition shaft 7, so as to realize the intermittent unidirectional driving of the unidirectional variable speed transition shaft 7 by the bidirectional driving shaft 6, that is, the intermittent unidirectional driving of the unidirectional driving shaft 8; in addition, through the meshing of the fixed gear ring 15, the center driving gear 16 and the plurality of transmission gears 17, the center driving gear 16 and the transmission gear 17 have the same number of teeth, the number of teeth of the fixed gear ring 15 is 3 times the number of teeth of the center driving gear 16, so as to realize that the bidirectional driving shaft 6 drives the unidirectional variable speed transition shaft 7 to rotate one circle, the unidirectional variable speed transition shaft 7 drives the unidirectional driving shaft 8 to rotate one quarter of a circle, and then when the unidirectional driving shaft 8 is in the rotation state, the unidirectional driving shaft 8 drives the positioning platform to rotate one quarter of a circle each time to realize the transposition of the to-be-processed die casting 2, and in this process, the surface finishing control mechanism can be synchronously driven to store energy for dynamic surface treatment of the to-be-processed die casting 2 and automatic resetting of itself; when the unidirectional driving shaft 8 is in the static state, the surface finishing control mechanism is in the automatic energy releasing state to perform dynamic surface cleaning treatment on the to-be-processed die casting 2 corresponding thereto which has been deburred by punching and cutting and to perform synchronous resetting.
[0033] As a preferred embodiment of the present application, the positioning platform comprises: The positioning platform support 19 is cross-shaped and fixedly arranged on the unidirectional driving shaft 8. The dynamic positioning module is arranged in four groups and uniformly arranged on the positioning platform support 19. The punching mechanism, the surface finishing mechanism, the surface finishing control mechanism and the edge processing control mechanism are all located on the rotation track of the dynamic positioning module; the punching mechanism and the surface finishing mechanism are located above the rotation track of the dynamic positioning module; the surface finishing control mechanism and the edge processing control mechanism are located below the rotation track of the dynamic positioning module.
[0034] Specifically, the dynamic positioning module comprises: The positioning connecting column is rotatably arranged on the positioning platform support 19 with damping. The dynamic base 20 is fixedly arranged at the bottom of the positioning connecting column. The positioning mounting base 21 is fixedly arranged at the top of the positioning connecting column and has an open hollow structure in the middle; The vacuum adsorption pump 22 is fixedly arranged in the positioning mounting base 21 and used for vacuum adsorption positioning. The vacuum adsorption disc 23 is sealingly and communicatively arranged on the vacuum adsorption pump 22. The side wall of the vacuum adsorption disc 23 is sealingly connected with the hollow side wall of the positioning mounting base 21, and the dynamic base 20 is elastically and claspingly connected with the surface finishing control mechanism and the edge processing control mechanism. The outer diameter of the positioning mounting base 21 is smaller than the outer diameter of the to-be-processed die casting 2. When the one-way driving shaft 8 is in a static state, the punching mechanism is directly below the positioning mounting base 21.
[0035] In the actual application process of the embodiment, the positioning platform support 19 in the form of a cross is arranged to provide multiple processing positions for the to-be-processed die casting 2 to facilitate simultaneous different metal processing of different to-be-processed die castings 2. The to-be-processed die casting 2 is placed on the positioning mounting base 21. Under the joint action of the vacuum adsorption pump 22 and the vacuum adsorption disc 23, the vacuum adsorption pump 22 generates adsorption force through the vacuum adsorption disc 23, so as to adsorb and position the to-be-processed die casting 2. The to-be-processed die casting 2 cannot move during the punching and trimming of the flash, the surface cleaning dynamic processing and the polishing of the burrs. The adsorption positioning method does not affect the side edges of the to-be-processed die casting 2, that is, it does not affect the punching processing of the flash of the side edges of the to-be-processed die casting 2.
[0036] As a preferred embodiment of the present application, the punching mechanism comprises: The punching connecting rod 24 is elastically and slidingly arranged on the general mounting plate 9. The punching die 25 is detachably arranged at the bottom of the punching connecting rod 24. The power conversion mechanism is arranged on the punching connecting rod 24, the surface finishing mechanism and the two-way driving shaft 6.
[0037] Specifically, the sliding connection between the punching connecting rod 24 and the general mounting plate 9 is elastically connected through a spring, so as to realize the elastic sliding of the punching connecting rod 24.
[0038] In the actual application process, when the punching and deburring processing of the to-be-processed die casting 2 is performed, a suitable punching die 25 is selected according to the shape of the to-be-processed die casting 2, and then the punching die 25 is detachably arranged at the bottom of the punching connecting rod 24. When the driving motor 5 reversely drives the bidirectional driving shaft 6 to rotate reversely for one circle, the first clamping plate 14 and the first clamping sawtooth gear 13 are in the state of existing clamping interaction force, and then the unidirectional speed change transition shaft 7 is in the synchronous rotation state, that is, the power transmission exists between the bidirectional driving shaft 6 and the unidirectional speed change transition shaft 7 at this time. Then, under the mutual meshing action of the fixed gear ring 15, the center driving gear 16 and the plurality of transmission gears 17, when the unidirectional speed change transition shaft 7 rotates for one circle, the unidirectional driving shaft 8 is synchronously driven to rotate for one quarter of a circle, so that the unidirectional driving shaft 8 drives the positioning platform support 19 to rotate for one quarter of a circle, and therefore the four positioning mounting seats 21 are sequentially driven to rotate for one quarter of a circle. The to-be-processed die casting 2 opposite to the punching die 25 is located directly below the punching die 25. Then, the driving motor 5 drives the bidirectional driving shaft 6 to rotate forwardly for one circle. At this time, the first clamping plate 14 and the first clamping sawtooth gear 13 are in the state of no clamping, and the unidirectional speed change transition shaft 7 is in the state of static, that is, there is no power transmission between the bidirectional driving shaft 6 and the unidirectional speed change transition shaft 7 at this time, that is, the to-be-processed die casting 2 located directly below the punching die 25 is in the state of static at this time. The bidirectional driving shaft 6 is driven to rotate forwardly, and the power conversion mechanism acts on the punching connecting rod 24 to drive the punching die 25 to punch and deburr the to-be-processed die casting 2 corresponding thereto. When the power conversion mechanism and the punching connecting rod 24 are removed from the interaction force, the punching connecting rod 24 drives the punching die 25 to automatically reset so that the punching die 25 and the to-be-processed die casting 2 are away from each other, and the to-be-processed die casting 2 completes the punching and deburring processing. In addition, when the bidirectional driving shaft 6 reversely rotates, the power conversion mechanism and the punching connecting rod 24 are also interacted, but because the bidirectional driving shaft 6 rotates for one circle and the unidirectional driving shaft 8 only rotates for one quarter of a circle, that is, when the bidirectional driving shaft 6 reversely rotates to drive the power conversion mechanism and the punching connecting rod 24 to interact, the to-be-processed die casting 2 does not reach the punching track range of the punching die 25 at this time.
[0039] As a preferred embodiment of the present application, the surface finishing mechanism comprises: The positioning mounting ring 26 is fixedly arranged on the total mounting plate 9. The rotating arc groove 27 is arranged on the side wall of the positioning mounting ring 26. The surface treatment driving rod 28 is slidably arranged on the total mounting plate 9 and in the positioning mounting ring 26. The rotating guide rod 29 is slidably arranged in the rotating arc groove 27 and fixedly arranged on the surface treatment driving rod 28. The cleaning brush mounting plate 30 is fixedly arranged at the bottom of the surface treatment driving rod 28. A reset spring 31 is sleeved on the surface treatment driving rod 28 and arranged between the cleaning brush mounting plate 30 and the bottom of the general mounting plate 9; A cleaning brush 32 is fixedly arranged at the bottom of the cleaning brush mounting plate 30; The two ends of the reset spring 31 are respectively slidably arranged on the cleaning brush mounting plate 30 and the general mounting plate 9; the power conversion mechanism is arranged on the punching connecting rod 24, the surface treatment driving rod 28 and the bidirectional driving rotating shaft 6; and the surface finishing control mechanism is located directly below the cleaning brush 32.
[0040] In actual application, when the driving motor 5 reverses to change the position of the die casting 2 after the punching process to the position directly below the cleaning brush 32, the surface finishing control mechanism stores energy for dynamic surface treatment of the die casting 2 and automatic reset of the surface finishing control mechanism. When the driving motor 5 reverses for one circle and stops, the dynamic base 20 corresponding to the die casting 2 is elastically clamped and connected with the surface finishing control mechanism. Then the driving motor 5 rotates for one circle. In this process, the surface finishing control mechanism is in an automatic energy release state to dynamically clean the surface of the die casting 2 after the punching process and simultaneously reset itself. That is, the surface finishing control mechanism drives the corresponding dynamic base 20 to rotate to clean the surface of the die casting 2. That is, the die casting 2 is rotated to shake off the punching scraps to clean the surface. At the same time, the driving motor 5 rotates to drive the power conversion mechanism to drive the surface treatment driving rod 28 to move downward. Under the joint action of the rotating guide rod 29 and the rotating arc slot 27, the surface treatment driving rod 28 rotates. At this time, the reset spring 31 is in a stretched state. The surface treatment driving rod 28 drives the cleaning brush 32 to rotate on the die casting 2 directly below the cleaning brush 32 to clean the surface of the die casting 2. That is, the die casting 2 is rotated to clean the surface, and at the same time, the cleaning brush 32 is rotated to clean the surface to clean the surface of the die casting 2. The scraps produced by the punching burr are prevented from interfering with the polishing process. When the power conversion mechanism and the surface treatment driving rod 28 are disconnected, the surface treatment driving rod 28 drives the cleaning brush 32 to reset to move away from the die casting 2. In this process, the surface finishing control mechanism is automatically reset. That is, the die casting 2 is cleaned and at the same time is in a static state. Then the driving motor 5 reverses for one circle. In this process, the dynamic base 20 and the surface finishing control mechanism are automatically disconnected.
[0041] As a preferred embodiment of the present application, the power conversion mechanism comprises: The force receiving block 33 is provided in two groups and is fixed to the top of the surface treatment driving rod 28 and the punching connecting rod 24. The power conversion driving plate 34 is fixedly arranged on the bidirectional driving shaft 6. The power conversion driving block 35 is fixedly arranged on the power conversion driving plate 34. The upper surface of the stress block 33 is arranged as an arc surface.
[0042] Further, in order to improve the smoothness of the contact between the stress block 33 and the power conversion driving block 35, the bottom of the power conversion driving block 35 is also arranged as an arc surface.
[0043] Further, in order to ensure the accuracy of the punching and deburring and surface cleaning treatment, the punching connecting rod 24 is arranged on the side of the power conversion driving plate 34 away from the surface treatment driving rod 28, and the angle between the punching connecting rod 24 and the power conversion driving plate 34 is set according to the size of the die casting 2 to be treated and other actual conditions.
[0044] In the actual application process of the embodiment, the stress block 33 and the power conversion driving block 35 are arranged in cooperation, so that when the bidirectional driving shaft 6 drives the power conversion driving block 35 through the power conversion driving plate 34 to act on the stress block 33 on the surface treatment driving rod 28 and the stress block 33 on the punching connecting rod 24 in turn, the surface treatment driving rod 28 is driven to drive the cleaning brush 32 to perform the punching and debris treatment on the corresponding die casting 2 to be treated, and the punching connecting rod 24 is driven to drive the punching die 25 to perform the deburring and punching processing on the corresponding die casting 2 to be treated.
[0045] As a preferred embodiment of the present application, the surface finishing control mechanism comprises: The driving mounting ring 36 is rotatably arranged at the bottom of the main mounting box 1. The driving connecting plate 37 is fixedly arranged at the bottom of the driving mounting ring 36 and on the unidirectional driving shaft 8. The surface treatment driving shaft 43 is rotatably arranged on the bottom wall of the main mounting box 1 and located directly below the cleaning brush 32. The surface treatment limiting support 40 is fixedly arranged on the inner wall of the bottom of the main mounting box 1. The surface treatment limiting seat 41 is rotatably arranged on the surface treatment limiting support 40 with damping. The force storage friction strip 38 is arranged in four groups and uniformly arranged along the inner wall of the driving mounting ring 36. The force storage friction wheel 39 is fixedly arranged at the bottom end of the surface treatment driving shaft 43. The first force storage spring mounting seat is fixedly arranged on the outer bottom wall of the main mounting box 1, The first power spring 42 is fixedly arranged at one end of the surface treatment driving shaft 43 and at the other end of the first power spring mounting seat; The second one-way control unit is arranged between the surface treatment driving shaft 43 and the surface treatment limiting seat 41; The first elastic clamping unit is arranged between the dynamic base 20 and the surface treatment limiting seat 41; The bottom end of the surface treatment driving shaft 43 is located in the driving mounting ring 36; the first elastic clamping unit is located on the rotation track of the dynamic base 20; the arc length of the power friction strip 38 on the side close to the power friction wheel 39 is an integer multiple of the circumference of the power friction wheel 39; When the power friction wheel 39 and the power friction strip 38 are in a state of mutual contact, the power friction strip 38 is in a state of driving the power friction wheel 39 to rotate; When the dynamic base 20 is located directly above the surface treatment limiting seat 41, the power friction wheel 39 and the power friction strip 38 are in a state of no mutual contact force.
[0046] Specifically, the bottom of the surface treatment limiting seat 41 is provided with a second avoiding groove, and the second one-way control unit comprises: The second one-way control sawtooth wheel 44 is fixedly arranged at the top of the surface treatment driving shaft 43 and located in the second avoiding groove; The second one-way control bracket is fixedly arranged on the inner wall of the second avoiding groove; The second one-way control plate 45 is elastically rotatably arranged on the second one-way control bracket and always elastically attached to the side surface of the second one-way control sawtooth wheel 44; When the power friction strip 38 is in a reverse rotation state, the power friction wheel 39, the surface treatment driving shaft 43 and the second one-way control sawtooth wheel 44 are all in a reverse rotation state, the second one-way control plate 45 and the second one-way control sawtooth wheel 44 are in a state of no clamping, and the surface treatment limiting seat 41 is in a static state; Further, the second one-way control plate 45 and the second one-way control bracket are elastically rotatably connected through a torsion spring.
[0047] More specifically, the first elastic clamping unit comprises: The clamping groove 46 is arranged at the bottom of the dynamic base 20; The clamping seat 47 is elastically slidably arranged at the top of the surface treatment limiting seat 41; The outer diameter of the clamping seat 47 is smaller than the inner diameter of the clamping groove 46, and the clamping seat 47 is located on the rotation track of the clamping groove 46; the side surface of the clamping seat 47 facing the rotation direction of the clamping groove 46 is arranged as an inclined surface.
[0048] Further, the sliding connection between the clamping seat 47 and the surface treatment limiting seat 41 is elastically connected through a spring, so as to realize the sliding connection between the clamping seat 47 and the surface treatment limiting seat 41.
[0049] In the actual application process of the embodiment, the mutual arrangement of the force storage friction strip 38 and the force storage friction wheel 39 is arranged, the one-way driving shaft 8 drives the driving mounting ring 36 to rotate through the driving connecting plate 37, and drives the force storage friction strip 38 to rotate at the same time, when the force storage friction strip 38 rotates to be in contact with the force storage friction wheel 39, the force storage friction wheel 39 is driven to rotate, and then the surface treatment driving shaft 43 is driven to rotate, and then the first force storage spring 42 starts to store elastic potential energy, that is, energy storage, in this process, the second one-way control plate 45 and the second one-way control sawtooth wheel 44 are not clamped, so that the clamping seat 47 and the surface treatment limiting seat 41 are in a static state, and then when the dynamic base 20 rotates to the position directly above the surface treatment limiting seat 41, the dynamic base 20 first presses the clamping seat 47 downward, when the clamping groove 46 rotates to the position directly above the clamping seat 47, the clamping seat 47 is elastically clamped in the clamping groove 46, at this time, the force storage friction wheel 39 and the force storage friction strip 38 are in a state of no mutual contact force, the first force storage spring 42 is in a state of releasing elastic potential energy, at this time, the second one-way control plate 45 and the second one-way control sawtooth wheel 44 are in a state of mutual interaction of existing clamping, and then the surface treatment driving shaft 43 reversely rotates to drive the surface treatment limiting seat 41 and the dynamic base 20 to rotate, that is, the dynamic base 20 corresponding to the die casting 2 is automatically rotated and cleaned, that is, the rotating force is used to shake off the cutting debris, and the arc length of the force storage friction strip 38 is an integer multiple of the circumference of the force storage friction wheel 39, and then when the first force storage spring 42 releases energy, the clamping seat 47 is reset to the original position, so as not to affect the subsequent rotation of the dynamic base 20.
[0050] As a preferred embodiment of the present application, the side wall of the main mounting box body 1 is fixedly installed with a deburring mounting plate, and the edge processing mechanism comprises: A deburring rotating shaft 48 is rotatably arranged on the deburring mounting plate, the total mounting plate 9 and the main mounting box body 1; A polishing piece 49 is detachably arranged on the deburring rotating shaft 48; The edge processing transmission mechanism is arranged between the deburring rotating shaft 48 and the bidirectional driving rotating shaft 6; The polishing piece 49 is located on the rotating track of the die casting 2.
[0051] In actual application process of the embodiment, the polishing piece 49 is selected to be matched with the die casting 2 to be processed. When the die casting 2 to be processed after surface treatment is rotated to the top of the edge processing control mechanism, the transmission force of the edge processing transmission mechanism drives the motor 5 to rotate one circle, drives the deburring rotating shaft 48 to reverse and drives the polishing piece 49 to rotate synchronously for deburring polishing.
[0052] As a preferred embodiment of the application, the edge processing transmission mechanism comprises: The sector gear 50 is fixedly arranged on the bidirectional driving rotating shaft 6. The polishing transmission gear 51 is fixedly arranged on the deburring rotating shaft 48.
[0053] In actual application process of the embodiment, the intermittent power transmission between the bidirectional driving rotating shaft 6 and the deburring rotating shaft 48 is realized through the cooperation of the sector gear 50 and the polishing transmission gear 51, so as to drive the polishing piece 49 to rotate for deburring polishing of the die casting 2 to be processed after surface treatment.
[0054] As a preferred embodiment of the application, the bottom end of the deburring rotating shaft 48 is below the bottom of the deburring mounting plate, and the edge processing control mechanism comprises: The deburring control transition shaft 52 is fixedly arranged on the inner wall of the bottom of the main mounting box 1 and is located directly below the deburring rotating shaft 48. The deburring one-way driving cover 53 is fixedly arranged on the bottom of the deburring rotating shaft 48. The one-way transmission sawtooth gear 54 is fixedly arranged on the top of the deburring control transition shaft 52 and is located in the deburring one-way driving cover 53. The elastic clamping plate 55 is elastically arranged on the inner wall of the deburring one-way driving cover 53 and is always elastically attached to the side surface of the one-way transmission sawtooth gear 54. The deburring rotating control rotating shaft 56 is rotatably arranged on the bottom wall of the main mounting box 1. The second power spring mounting plate is fixedly arranged on the outer wall of the bottom of the main mounting box 1. One end of the second power spring 57 is fixedly arranged on the deburring rotating control rotating shaft 56, and the other end is fixedly arranged on the second power spring mounting plate. The deburring rotating control seat 58 is fixedly arranged on the top of the deburring rotating control rotating shaft 56. The deburring rotating limiting clamping seat 59 is elastically and slidably arranged on the top of the deburring rotating control seat 58. The gear pair is connected between the deburring rotating control rotating shaft 56 and the deburring control transition shaft 52; the number of teeth ratio between the sector gear 50 and the polishing transmission gear 51 and the number of teeth ratio of the gear pair between the deburring rotating control rotating shaft 56 and the deburring control transition shaft 52 are integers. The outer diameter size of the deburring rotating limiting clamping seat 59 is smaller than the inner diameter size of the clamping groove 46, and the deburring rotating limiting clamping seat 59 is located on the rotating track of the clamping groove 46; the side surface of the deburring rotating limiting clamping seat 59 facing the rotating direction of the clamping groove 46 is provided as an inclined surface; When the bidirectional driving rotating shaft 6 is in the reverse rotation state, the deburring rotating shaft 48 is in the forward rotation state, the elastic clamping plate 55 and the one-way transmission saw gear 54 are in the state of elastic non-clamping sliding fit, and the deburring control transition shaft 52 is in the static state. When the bidirectional driving rotating shaft 6 is in the forward rotation state, the deburring rotating shaft 48 is in the reverse rotation state, the elastic clamping plate 55 and the one-way transmission saw gear 54 are in the state of existing clamping interaction force, the deburring control transition shaft 52 and the deburring rotating control rotating shaft 56 are both in the rotating state, the second power spring 57 is in the state of storing elastic potential energy, and the deburring rotating limiting clamping seat 59 and the corresponding dynamic base 20 are in the clamping rotating state.
[0055] Further, the elastic clamping plate 55 and the one-way transmission saw gear 54 are connected through the torsional spring elastic rotation.
[0056] In the actual application process of the embodiment, when the bidirectional driving rotating shaft 6 is in the reverse rotation state, the deburring rotating shaft 48 is in the forward rotation state, the elastic clamping plate 55 and the one-way transmission saw gear 54 are in the state of elastic non-clamping sliding fit, and the deburring control transition shaft 52 is in the static state. At this time, the surface treated workpiece 2 is rotated to the upper side of the deburring rotating control seat 58, and the deburring rotating limiting clamping seat 59 is clamped in the clamping groove 46 of the corresponding dynamic base 20 after being pressed and reset. Subsequently, the bidirectional driving rotating shaft 6 is in the process of making the sector gear 50 and the polishing transmission gear 51 contact each other, the deburring rotating control shaft 56 is in the reverse state, the elastic clamping plate 55 and the one-way transmission saw gear 54 are in the state of existing clamping interaction force, the deburring control transition shaft 52 and the deburring rotating control shaft 56 are in the rotating state under the transmission connection of the gear pair between the deburring rotating control shaft 56 and the deburring control transition shaft 52, the second power spring 57 is in the state of storing elastic potential energy, and the deburring rotating limiting clamping seat 59 and the corresponding dynamic base 20 are in the clamping rotating state, that is, the corresponding to-be-processed die casting 2 is driven to rotate, so as to cooperate with the self-rotating polishing piece 49, and then the circumferential deburring and polishing processing of the to-be-processed die casting 2 is realized. When the sector gear 50 and the polishing transmission gear 51 are disengaged, the second power spring 57 is in the state of releasing elastic potential energy, and since the gear number ratio between the sector gear 50 and the polishing transmission gear 51 and the gear number ratio between the deburring rotating control shaft 56 and the deburring control transition shaft 52 are integers, the second power spring 57 drives the deburring rotating control shaft 56 to rotate in the reverse direction and reset, so as not to affect the subsequent rotation of the dynamic base 20.
[0057] Subsequently, the driving motor 5 is reversely rotated again to exchange the to-be-processed die casting 2 subjected to the deburring and polishing processing to the placing avoiding groove 4, and then other to-be-processed die castings 2 are placed in the main installation box body 1, so that the single power source driving motor 5 controls the deburring and polishing processing, and the to-be-processed die castings 2 in the main installation box body 1 are still in the state of simultaneously performing different metal processing of different to-be-processed die castings 2, so that the deburring and polishing processing of the same to-be-processed die casting 2 is effectively completed.
[0058] The above is the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements should also be regarded as the protection scope of the present application.
Claims
1. An automated processing device for die-casting parts, the device comprising an automatic processing unit and a punching mechanism, a surface finishing mechanism, an edge processing mechanism, and a driving mechanism disposed within the automatic processing unit; characterized in that, The drive mechanism includes a bidirectional drive unit and a unidirectional speed-changing transmission unit; the device also includes: The positioning platform is set on the unidirectional speed change transmission unit to provide positioning and dynamic displacement support for the die casting (2) to be processed; A power conversion mechanism is installed on the bidirectional drive unit, the punching mechanism, and the surface finishing mechanism to provide intermittent driving force for the punching mechanism and the surface finishing mechanism. The surface finishing control mechanism is located directly below the surface finishing mechanism and is used to control the automatic dynamic rotation and automatic reset of the die casting to be processed (2). An edge processing transmission mechanism is located between the bidirectional drive unit and the edge processing mechanism, and is used for power conversion between the bidirectional drive unit and the edge processing mechanism; An edge processing control mechanism is located on the side of the edge processing mechanism to control the automatic dynamic rotation and automatic reset of the die-cast part (2) to be processed; The bidirectional drive unit intermittently drives a unidirectional speed-changing transmission unit, as well as a synchronous drive power conversion mechanism and an edge processing transmission mechanism. The unidirectional speed-changing transmission unit synchronously drives the positioning platform; The unidirectional speed change transmission unit intermittently synchronously drives the surface finishing control mechanism; The edge processing mechanism intermittently drives the edge processing control mechanism in one direction; The punching mechanism, surface finishing mechanism, and edge processing mechanism are arranged evenly in sequence along the circumference of the driving mechanism; the punching mechanism, surface finishing mechanism, surface finishing control mechanism, and edge processing control mechanism are all located on the rotation trajectory of the positioning platform in space.
2. The automated die-casting processing device according to claim 1, characterized in that, The automatic processing box assembly consists of a main mounting box (1) and a base mounting box (3). The main mounting box (1) is fixedly mounted on the base mounting box (3), and the bottom of the main mounting box (1) is located inside the base mounting box (3).
3. The automated die-casting processing device according to claim 2, characterized in that, The bidirectional drive unit includes: The drive motor (5) is fixedly installed on the top of the main mounting box (1); A bidirectional drive shaft (6) is rotatably mounted on the main mounting housing (1); One end of the bidirectional drive shaft (6) is detachably connected to the output end of the drive motor (5), and the other end is set on the unidirectional speed change transmission unit; The power conversion mechanism is mounted on the bidirectional drive shaft (6), the punching mechanism, and the surface finishing mechanism; the edge processing transmission mechanism is mounted on the bidirectional drive shaft (6) and the edge processing mechanism.
4. The automated die-casting processing device according to claim 3, characterized in that, The main mounting housing (1) is internally fixedly provided with a main mounting plate (9), which is located below the bidirectional drive shaft (6). The unidirectional speed change transmission unit includes: The speed control housing (10) is fixedly mounted on the main mounting plate (9) and located directly below the bidirectional drive shaft (6); A one-way speed change transition shaft (7) is rotatably mounted on the top wall of the speed change control box (10); A one-way drive shaft (8) is rotatably mounted on the bottom wall of the speed control housing (10) and the base mounting housing (3); A one-way control module is located between the one-way speed change transition shaft (7) and the two-way drive shaft (6) to control the one-way transmission of the two-way drive shaft (6); The speed control module is located inside the speed control box (10) and is set between the one-way speed change transition shaft (7) and the one-way drive shaft (8) for speed change transmission between the two-way drive shaft (6) and the one-way drive shaft (8); The bidirectional drive shaft (6), the unidirectional speed change transition shaft (7), and the unidirectional drive shaft (8) are coaxially arranged; the positioning platform is set on the unidirectional drive shaft (8); and the unidirectional drive shaft (8) synchronously drives the surface finishing control mechanism.
5. The automated die-casting processing device according to claim 4, characterized in that, The positioning platform includes: The positioning platform bracket (19) is cross-shaped and fixedly mounted on the unidirectional drive shaft (8); The dynamic positioning module is set in four groups and evenly distributed on the positioning platform support (19); The punching mechanism, surface finishing mechanism, surface finishing control mechanism, and edge processing control mechanism are all located on the rotation trajectory of the dynamic positioning module in space.
6. The automated die-casting processing device according to claim 5, characterized in that, The dynamic positioning module includes: The positioning connecting column, with damped rotation, is mounted on the positioning platform bracket (19); The dynamic base (20) is fixedly installed at the bottom of the positioning connecting column; The positioning mounting base (21) is fixedly set on the top of the positioning connecting column, and has an open and hollowed-out middle section; A vacuum adsorption pump (22) is fixedly installed in the positioning mounting base (21) for vacuum adsorption positioning; The vacuum adsorption plate (23) is sealed and connected to the vacuum adsorption pump (22); The side wall of the vacuum adsorption plate (23) is sealed to the hollow side wall of the positioning mounting base (21), and the dynamic base (20) is elastically engaged with the surface finishing control mechanism and the edge processing control mechanism; the outer diameter of the positioning mounting base (21) is smaller than the outer diameter of the die-cast part (2) to be processed. When the unidirectional drive shaft (8) is stationary, the positioning mounting seat (21) is located directly below the punching mechanism.
7. The automated die-casting processing device according to claim 4, characterized in that, The punching mechanism includes: The punching link (24) is elastically slidably mounted on the main mounting plate (9); The punching die (25) is detachably mounted at the bottom of the punching connecting rod (24); The power conversion mechanism is mounted on the punching link (24), the surface finishing mechanism, and the bidirectional drive shaft (6).
8. The automated die-casting processing device according to claim 7, characterized in that, The surface finishing mechanism includes: The positioning mounting ring (26) is fixedly mounted on the main mounting plate (9); Rotating arc groove (27) is formed on the side wall of positioning and mounting ring (26); The surface treatment drive rod (28) is slidably mounted on the main mounting plate (9) and inside the positioning mounting ring (26); The rotating guide rod (29) is slidably disposed in the rotating arc groove (27) and fixedly disposed on the surface treatment drive rod (28); The cleaning brush mounting plate (30) is fixedly mounted on the bottom of the surface treatment drive rod (28); A reset spring (31) is sleeved on the surface treatment drive rod (28) and located between the bottom of the cleaning brush mounting plate (30) and the main mounting plate (9); A cleaning brush (32) is fixedly mounted on the bottom of a cleaning brush mounting plate (30); The two ends of the reset spring (31) are slidably disposed on the cleaning brush mounting plate (30) and the main mounting plate (9), respectively; the power conversion mechanism is disposed on the punching connecting rod (24), the surface treatment driving rod (28) and the bidirectional driving shaft (6); and the surface finishing control mechanism is located directly below the cleaning brush (32).
9. The automated die-casting processing device according to claim 8, characterized in that, The power conversion mechanism includes: Two sets of force-bearing blocks (33) are fixedly installed on the top of the surface treatment drive rod (28) and the punching connecting rod (24), respectively; The power conversion drive plate (34) is fixedly mounted on the bidirectional drive shaft (6); The power conversion drive block (35) is fixedly mounted on the power conversion drive plate (34); The upper surfaces of the force-bearing blocks (33) are all arc-shaped; the force-bearing blocks (33) are all located on the rotation trajectory of the power conversion drive block (35).
10. The automated die-casting processing device according to claim 9, characterized in that, The surface finishing control mechanism includes: Drive the mounting ring (36), which is rotatably mounted at the bottom of the main mounting box (1); The drive connection plate (37) is fixedly set at the bottom of the drive mounting ring (36) and fixedly set on the one-way drive shaft (8); The surface treatment drive shaft (43) is rotatably mounted on the bottom wall of the main mounting housing (1) and located directly below the cleaning brush (32); A surface-treated limiting bracket (40) is fixedly installed on the bottom inner wall of the main mounting box (1); A surface treatment limiting seat (41) with damped rotation is mounted on a surface treatment limiting bracket (40); Four sets of energy-accumulating friction strips (38) are evenly distributed along the inner wall of the drive mounting ring (36); A power-accumulating friction wheel (39) is fixedly mounted at the bottom end of the surface treatment drive shaft (43); The first power-saving spring mounting base is fixedly installed on the outer bottom wall of the main mounting box (1). The first power-saving spring (42) is fixedly mounted on the surface treatment drive shaft (43) at one end and fixedly mounted on the first power-saving spring mounting base at the other end. The second unidirectional control unit is disposed between the surface treatment drive shaft (43) and the surface treatment limiting seat (41); The first elastic engaging unit is disposed between the dynamic base (20) and the surface-treated limiting seat (41); Wherein, the bottom end of the surface treatment drive shaft (43) is located inside the drive mounting ring (36); the first elastic engaging unit is located on the rotation trajectory of the dynamic base (20); the arc length of the energy storage friction strip (38) is an integer multiple of the circumference of the energy storage friction wheel (39); When the energy storage friction wheel (39) and the energy storage friction strip (38) are in contact with each other, the energy storage friction strip (38) is in a state of driving the energy storage friction wheel (39) to rotate; When the dynamic base (20) is directly above the surface treatment limiting seat (41), the power-accumulating friction wheel (39) and the power-accumulating friction strip (38) are in a state of no mutual contact force.
Citation Information
Cited By
Edge grinding machine for glass processing and production
CN121132447A
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