Production device and production method of hydrogen peroxide cartridge

Abstract

The invention belongs to the technical field of production of medical supplies, and particularly discloses a hydrogen peroxide cartridge production device and a production method thereof.The device is characterized in that a raw material placing and discharging mechanism is mounted on a workbench of the device, a rotating disc is arranged on the lower side of the workbench, and an alignment mechanism is arranged between the rotating disc and the raw material placing and discharging mechanism; a rotating driving mechanism for driving the rotating disc and a pushing-out mechanism for pushing capsules upwards are arranged on the lower side of the rotating disc, and a cutting mechanism and a filling mechanism for filling the cut capsules are arranged on the peripheral side of the rotating disc; the raw material placing and discharging mechanism comprises a raw material frame and a plurality of discharging openings, the alignment mechanism comprises a positioning plate and a plurality of positioning holes, the positioning plate is arranged below the raw material frame and above the rotating disc, and placing holes corresponding to the positioning holes are formed in the rotating disc; automatic filling can be achieved, the accuracy and reliability of the process are ensured, the manual intervention requirement is reduced, efficient cutting, filling and sealing are achieved, and the production efficiency of the hydrogen peroxide cartridge is improved.

Description

Technical Field

[0001] This invention belongs to the field of medical product manufacturing technology, specifically relating to a production apparatus and method for a hydrogen peroxide cartridge. Background Technology

[0002] Hydrogen peroxide is an inorganic compound. Pure hydrogen peroxide is a pale blue, viscous liquid, miscible with water in any proportion, and is a strong oxidizing agent. Its aqueous solution, commonly known as dihydrate, is a colorless and transparent liquid suitable for medical wound disinfection, environmental disinfection, and food disinfection. Currently, hydrogen peroxide solution is also used in the field of medical sterilization, and because high-concentration hydrogen peroxide is inconvenient to transport, it is mostly packaged in small bottles or capsules.

[0003] Currently, hydrogen peroxide capsules are mostly produced using a rotary filling method. This requires manual placement of the bottle / capsule into the rotary groove. The bottle / capsule is then rotated to the desired position by the intermittent rotation of the rotary table. A quantitative automatic filling machine then fills and seals the capsule, followed by a vacuum suction cup removing the sealed bottle / capsule from the groove. The entire process requires manual intervention in placing the hydrogen peroxide bottle / capsule, and the filling process exposes operators to hydrogen peroxide, posing a certain safety risk. Summary of the Invention

[0004] To address the shortcomings in the production efficiency and safety of hydrogen peroxide cartridges in existing technologies, this invention proposes a production apparatus and method for hydrogen peroxide cartridges. The invention provides the following technical solution: A production apparatus for hydrogen peroxide capsules includes a workbench with a raw material placement and feeding mechanism for holding and lowering capsules. A rotating disk for positioning capsules is located below the raw material placement and feeding mechanism. An alignment mechanism for improving positioning accuracy is provided between the rotating disk and the raw material placement and feeding mechanism. A rotary drive mechanism for driving the rotating disk and an ejection mechanism for pushing capsules upwards are located below the rotating disk. A cutting mechanism for cutting capsules, a filling mechanism for filling the cut capsules, and a sealing device for sealing the cut and filled capsules are located around the rotating disk. The raw material placement and feeding mechanism includes a raw material frame and multiple feeding ports. The alignment mechanism includes a positioning plate and multiple positioning holes. The positioning plate is located below the raw material frame and above the rotating disk. Each positioning hole is equidistantly located at the edge of the positioning plate, and each feeding port corresponds to each positioning hole. The rotating disk is provided with placement holes corresponding to the positioning holes.

[0005] Preferably, an inner hollow frame is fixedly connected to the workbench, and a support frame is fixedly connected to the outer side of the inner hollow frame. The ejection mechanism is mounted on the support frame. The rotary drive mechanism is located inside the inner hollow frame and includes a buckle, a rotary drive motor, a first connecting frame, and a lifting clutch drive device. The buckle is located at the top of the inner hollow frame, at the bottom center of the rotating disk. The lifting clutch drive device is located at the bottom of the inner hollow frame. An internal gear is fixedly connected to the bottom of the buckle, and the internal gear meshes with an external gear. A bottom groove column is installed in the middle of the external gear. A connecting column that engages with the bottom center of the bottom groove column is detachably connected. The output end of the rotary drive motor, mounted on the first connecting frame, is fixedly connected to the bottom of the connecting column. The top of the lifting clutch drive device is connected to the first connecting frame.

[0006] Preferably, the ejection mechanism includes a pusher telescopic drive device and a pusher plate, the output end of the pusher telescopic drive device is connected to the pusher plate, and the pusher plate is fitted with the placement hole with clearance or slidably connected to the upper and lower parts.

[0007] Preferably, the filling mechanism includes a filling head for discharging material and a connecting pipe for connecting to the filling machine. The filling head has a filling port on its lower side, and the end of the connecting pipe communicates with the filling port. The filling port is located on the upper side of the rotating disk and corresponds to the placement hole.

[0008] Preferably, the cutting mechanism includes a cutting position adjustment drive device, a shaft arm frame, and two clamps. The output end of the cutting position adjustment drive device is connected to the shaft arm frame. A shearing telescopic drive device is installed on the side of the two clamps that are close to each other. The output end of the shearing telescopic drive device is connected to a cutter. When the two clamps are close together, the cutter moves closer simultaneously to perform cutting.

[0009] Preferably, the raw material placement and feeding mechanism further includes a rotary drive motor, a belt, a second connecting frame, and an auxiliary baffle. The auxiliary baffle is located in the middle of the inner side of the raw material frame. The raw material frame is rotatably connected to the second connecting frame, and the rotary drive motor is connected to the raw material frame via belt drive.

[0010] Preferably, the alignment mechanism further includes a movable frame, an auxiliary frame, and an alignment adjustment telescopic drive device. The movable frame is slidably connected to the auxiliary frame, the positioning plate is mounted on the movable frame, and the output end of the alignment adjustment telescopic drive device is connected to the movable frame and drives the movable frame to slide up and down to the auxiliary frame.

[0011] Preferably, the feeding port is a controllable opening and closing type, with a minimum diameter smaller than the diameter of the capsule and a maximum diameter larger than the diameter of the capsule.

[0012] A method for producing a hydrogen peroxide cartridge includes the following steps: S1. Placement: Place the empty capsules of the prepared hydrogen peroxide cartridge together in the raw material frame, then shake the raw material frame. The empty capsules of the hydrogen peroxide cartridge enter the positioning plate through the feeding port. S2, Placement and Positioning: With the assistance of the positioning plate of the alignment mechanism, the empty capsule of the hydrogen peroxide cartridge is placed into the corresponding placement hole on the rotating plate. S3, Pushing out: The push plate is driven by the pusher telescopic drive device to move in the placement hole and push out the capsule of the hydrogen peroxide cartridge in the placement hole; S4. Cutting: The shaft arm is driven by the cutting position adjustment drive device to bring the two clamps and the cutter set in the clamps closer to the position of the placement hole and above it. The shearing telescopic drive device is driven at the same time to cut the empty capsule of the hydrogen peroxide cartridge with the cutter. S5. Filling: The rotating disc fills the capsules of the cut hydrogen peroxide cartridge sequentially through the filling port. S6. Sealing: Seal the opening at the top of the filled capsule.

[0013] Preferably, in step S2, the raw material frame is driven by a rotary drive motor, which drives the second pulley to rotate. The second pulley then drives the first pulley to rotate via a belt. The rotation of the first pulley causes the raw material frame to rotate and oscillate. The capsules are fed into the positioning plate through multiple feeding ports.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. This invention allows for continuous feeding of raw materials into the container while the rotating disc performs uninterrupted work of capsule cutting, filling, sealing, and ejection, making the hydrogen peroxide capsule filling process smoother and greatly reducing the risk of manual operation. 2. The raw material placement and feeding mechanism is driven by a motor to rotate and vibrate the raw material frame. With multiple feeding ports and positioning holes on the positioning plate, the capsules fall accurately into the positioning holes while standing upright and suspended in the air, and remain straight. This effectively improves the positioning accuracy of the feeding process and reduces the need for manual intervention. 3. Its ejection mechanism adopts a capsule hole pop-out design. Each placement hole is equipped with a rotating disk positioner and a pusher telescopic drive device. The automatic ejection function of the capsule after filling is realized through the sliding connection of the push plate. Combined with the positioner, the ejection position is precisely controlled, which improves the capsule demolding efficiency and positioning accuracy. Attached Figure Description

[0015] Figure 1 This is a front perspective view of the present invention; Figure 2 This is a diagram illustrating the internal structure of the present invention; Figure 3This is a structural diagram illustrating the cutting mechanism and the ejection mechanism of the present invention; Figure 4 This is a top perspective view of the present invention; Figure 5 This is a bottom-view perspective view of the present invention; Figure 6 These are illustrations of the structure on the rotating disk and the structure on the support frame of the present invention; Figure 7 This is a structural diagram illustrating the filling mechanism, ejection mechanism, and cutting mechanism of the present invention; Figure 8 This is a rear perspective view of the present invention.

[0016] In the attached diagram: 1. Workbench frame; 2. Placement frame; 3. Inner empty frame; 4. Rotary disk; 5. Alignment mechanism; 501. Positioning plate; 502. Positioning hole; 503. Positioning plate positioner; 504. Movable frame; 505. Alignment adjustment telescopic drive device; 506. Auxiliary frame; 6. Raw material placement and feeding mechanism; 601. Raw material frame; 602. Feeding port; 603. First connecting frame; 604. First pulley; 605. Belt; 606. Through groove; 607. Second pulley; 608. Rotation drive motor; 609. Auxiliary baffle; 7. Support frame; 8. Filling mechanism; 801. Filling port; 802. Connecting pipe; 803. Through pipe; 804. Filling adjustment telescopic drive device; 805. Connecting plate; 806. Filling positioner; 807. Filling box; 9. 10. Push-out mechanism; 901. Movable groove; 902. Placement hole; 903. Pushing telescopic drive device; 904. Push plate; 905. Rotary disk positioner; 10. Rotary drive mechanism; 1001. Rotary drive motor; 1002. Connecting column; 1003. Bottom groove column; 1004. External gear; 1005. Internal gear; 1006. Buckle; 1007. Lifting clutch drive device; 1008. Second connecting frame; 11. Cutting mechanism; 1101. Cutting position adjustment drive device; 1102. Shaft arm frame; 1103. Shearing telescopic drive device; 1104. Clamp; 1105. Cutter; 12. Capsule; 13. Filling adjustment telescopic drive device bracket; 14. Controller; 15. Cutting position adjustment drive device bracket; 16. Observation window; 17. Sealer. Detailed Implementation

[0017] To enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for illustration and not for limiting the invention.

[0018] like Figure 1-8As shown, the present invention provides a production apparatus for a hydrogen peroxide cartridge, comprising a workbench 1, on which a raw material placement and feeding mechanism 6 for holding and discharging capsules 12 is mounted. A rotating disk 4 for positioning capsules 12 is disposed below the raw material placement and feeding mechanism 6. An alignment mechanism 5 for improving positioning accuracy is provided between the rotating disk 4 and the raw material placement and feeding mechanism 6. Through the one-to-one correspondence between positioning holes 502 and feeding ports 602, and the coordinated action of a positioning plate positioner 503, the capsules 12 are transferred from the raw material frame 601 to the positioning plate 501. The precise position control during the process avoids errors in subsequent cutting and filling processes due to positional deviation. The lower side of the rotating disk 4 is provided with a rotary drive mechanism 10 for driving the rotating disk 4 to rotate and an ejection mechanism 9 for pushing the capsule 12 upward. The circumference of the rotating disk 4 is provided with a cutting mechanism 11 for cutting the capsule 12 and a filling mechanism 8 for filling the cut capsule 12. The rotating disk 4 rotates to cut, fill, seal and eject the capsule 12, working continuously, making the hydrogen peroxide capsule 12 filling process smoother and greatly reducing the risk of manual operation.

[0019] Specifically, the raw material placement and feeding mechanism 6 includes a raw material frame 601 and multiple feeding ports 602. The raw material frame 601 is positioned above the rotating disk 4, and the multiple feeding ports 602 are equidistantly positioned at the edge of the raw material frame 601. Empty capsules 12 are placed in the raw material frame 601. The raw material frame 601 is driven by a rotation drive motor 608, which drives the second pulley 607 to rotate. The second pulley 607 then drives the first pulley 604 to rotate via a belt 605. The rotation of the first pulley 604 causes the raw material frame 601 to rotate and oscillate. Through the rotation and oscillation design combined with the edge limiting function of the auxiliary baffle 609, the capsule 12 feeding process is made continuous and uniform, avoiding the accumulation and blockage of capsules 12. At the same time, it ensures that only one capsule 12 passes through each feeding port 602 at a time, improving the feeding reliability. The capsules 12 are fed into the positioning plate 501 through the multiple feeding ports 602.

[0020] Specifically, an inner hollow frame 3 is fixedly connected to the workbench frame 1, and a support frame 7 is fixedly connected to the outer side of the inner hollow frame 3. The ejection mechanism 9 is installed on the support frame 7. The rotary drive mechanism 10 is located inside the inner hollow frame 3 and includes a buckle 1006, a rotary drive motor 608, a first connecting frame 603, and a lifting clutch drive device 1007. Through the meshing transmission design of the inner gear 1005 and the outer gear 1004 and the dynamic adjustment function of the lifting clutch drive device 1007, the rotary drive process of the rotating disk 4 is made stable and controllable, reducing the impact of mechanical vibration on positioning accuracy and extending the service life of the core components of the equipment. The buckle 1006 is located at the top of the inner frame 3, at the bottom center of the rotating disk 4. The lifting clutch drive device 1007 is located at the bottom of the inner frame 3. An internal gear 1005 is fixedly connected to the bottom of the buckle 1006. The internal gear 1005 meshes with the external gear 1004. A bottom groove column 1003 is installed in the middle of the external gear 1004. A connecting column 1002 that is inserted and matched is detachably connected to the bottom center of the bottom groove column 1003. The output end of the rotation drive motor 608, which is mounted on the first connecting frame 603, is fixedly connected to the bottom of the connecting column 1002. The top of the lifting clutch drive device 1007 is connected to the first connecting frame 603.

[0021] Specifically, the alignment mechanism 5 includes a positioning plate 501 and multiple positioning holes 502. The positioning plate 501 is located below the raw material frame 601 and above the rotating disk 4. The positioning holes 502 are equidistantly positioned at the edge of the positioning plate 501, and each discharge port 602 corresponds one-to-one with a positioning hole 502, all arranged circumferentially at equal intervals. A positioning plate positioner 503 is provided at the bottom edge of each positioning hole 502. The positioning plate 501 has positioning holes 502 corresponding one-to-one with the discharge ports 602. Capsule 1 2. The capsule 12 falls into the positioning holes 502 on the positioning plate 501, and a positioning plate positioner 503 is set at the position of each positioning hole 502 to ensure positioning accuracy during descent. Each positioning hole 502 fits one capsule 12 precisely, and the capsule 12 is not tilted. Through the sliding connection design between the movable frame 504 and the auxiliary frame 506, and the dynamic adjustment function of the alignment adjustment telescopic drive device 505, the position of the positioning plate 501 can be finely adjusted to adapt to capsules 12 of different specifications, improving the versatility of the equipment and the stability of positioning accuracy. Specifically, the positioning plate 501 is a grid plate to reduce the load.

[0022] Specifically, the rotary drive mechanism 10 includes a buckle 1006, which is located at the top of the inner frame 3, at the bottom center of the rotating disk 4. An internal gear 1005 is located at the bottom of the buckle 1006, meshing with an external gear 1004. A bottom groove post 1003 is mounted in the middle of the external gear 1004. A connecting post 1002 is detachably connected to the bottom center of the bottom groove post 1003. The bottom of the connecting post 1002 is fixedly connected to the output end of the rotary drive motor 1001. The rotating disk 4 is driven by the rotary drive motor 1006. Driven by the rotation motor 1001, the rotating drive motor 1001 drives the connecting column 1002, the bottom groove column 1003, and the external gear 1004 to rotate. The external gear 1004 drives the meshing internal gear 1005 to rotate, which in turn drives the rotating disk 4 to rotate. As the rotating disk 4 rotates, the subsequent cutting, filling, and sealing are carried out. Through the built-in observation window 16 design of the inner frame 3, the rotation drive process can be visualized and monitored, which can facilitate the timely detection and rapid handling of equipment abnormalities, thereby improving operational safety and maintenance efficiency.

[0023] Specifically, the ejection mechanism 9 includes multiple placement holes 902 and movable grooves 901. The placement holes 902 are equidistantly arranged along the edge of the rotating disk 4. A rotating disk locator 905 is provided at the top edge of each placement hole 902. Each placement hole 902 corresponds one-to-one with a plurality of positioning holes 502. A push plate 904 is slidably connected inside each placement hole 902. The bottom of each push plate 904 is fixedly connected to the output end of a corresponding push-material extension drive device 903. The push-material extension drive devices 903 are rotatably connected inside the movable groove 901. The ejection mechanism 9 uses the push-material extension drive devices 903 on the bottom side of the rotating disk 4 to eject the filled capsules 12 from the holes on the rotating disk 4. Furthermore, each placement hole 902 has a rotating disk locator 905 to ensure accurate positioning. The sliding connection between the push-material extension drive device 903 and the push plate 904 ensures a smooth and impact-free ejection process for the capsules 12, preventing deformation or damage to the capsules 12 during ejection and guaranteeing the quality of the finished product.

[0024] Specifically, the filling positioner 806, the positioning plate positioner 503, and the rotating disk positioner 905 are all conical in shape, used to provide a self-centering positioning effect and improve coaxial positioning accuracy.

[0025] Specifically, the cutting mechanism 11 includes two clamps 1104. A cutter 1105 is mounted on the side of each clamp 1104 that is close to it, and a shearing telescopic drive device 1103 is mounted on the side of each clamp 1104 that is far from it. The cylinders of the two shearing telescopic drive devices 1103 are fixedly connected to the front and rear sides of the shaft arm 1102, respectively. A cutting position adjustment drive device 1101 is mounted on the right side of the shaft arm 1102. The two clamps 1104 engage with multiple capsules 12 in stages. As the rotating disk 4 rotates, after the capsules 12 are pushed out, they are cut by the cutting mechanism 11. This is specifically accomplished by a robotic arm. The structure of this robotic arm mainly includes the cutting position adjustment drive device 1101, the shaft arm 1102, the two shearing telescopic drive devices 1103, the two clamps 1104, and the cutter 1105 disposed within the clamps 1104. 105. The cutting position adjustment drive device 1101 drives the shaft arm 1102, two shearing telescopic drive devices 1103, two clamps 1104, and the cutter 1105 installed in the clamps 1104 to move towards and above the placement hole 902. Then, by simultaneously driving the shearing telescopic drive devices 1103, the two shearing telescopic drive devices 1103 drive their respective clamps 1104 and the cutter 1105 installed in the clamps 1104 to clamp the capsule 12. While clamping the capsule 12, the cutter 1105 is used to cut off the top part of the capsule 12 to facilitate the next filling step. The clamps 1104 and the cutter 1105 are driven by a miniature pneumatic telescopic rod to achieve precise control of the cutting process, avoid over-cutting or under-cutting, ensure the flatness of the capsule 12 opening, and improve the subsequent filling effect. Specifically, the shearing telescopic drive device 1103 adopts a miniature pneumatic telescopic rod.

[0026] Specifically, the filling mechanism 8 includes a filling head for discharging material and a connecting pipe 802 for connecting to the filling machine. A filling port 801 is provided on the lower side of the filling head. The end of the connecting pipe 802 is connected to the filling port. The filling port 801 is located on the top of the rotating disk 4 and corresponds to multiple placement holes 902. A filling positioner 806 is installed on the upper outer side of the filling port 801. The inside of the filling port 801 is connected to the front end of the connecting pipe 802. Filling is performed after cutting. The filling port 801 is designed to correspond to the placement holes 902. The rotating disk 4 rotates, and then the filling is sequentially filled into the cut capsules 12 through the filling port 801. The filling positioner 806 is designed in the filling port 801 to ensure accurate filling positioning. Through the linkage design of the filling adjustment telescopic drive device 804 and the connecting plate 805, the position of the filling port 801 can be dynamically fine-tuned to adapt to the filling needs of capsules 12 of different heights, thereby improving the adaptability and positioning accuracy of the filling process.

[0027] Specifically, the controller 14 is connected to multiple rotary disc positioners 905, multiple filling positioners 806, and multiple positioning plate positioners 503. The controller 14 controls the rotary disc positioners 905, multiple filling positioners 806, and multiple positioning plate positioners 503 to position each other. Through the coordinated control of multiple positioners and the real-time data processing of the controller 14, the position signals of each process are accurately matched, avoiding process connection errors caused by signal delay, and improving the continuity and reliability of the overall production process.

[0028] Specifically, the sealer 17 uses ultrasonic sealing. By controlling the ultrasonic time, the sealing strength is controlled. Compared with heat-melt sealing, it reduces the impact of hydrogen peroxide decomposition and expansion in a high-temperature environment. By replacing the traditional heat-melt method with ultrasonic sealing technology, the material of the capsule 12 is prevented from deteriorating due to high temperature, ensuring the stable sealing performance of the sealing area and improving the storage stability and safety of the product.

[0029] Specifically, the raw material placement and feeding mechanism 6 further includes a first pulley 604, a connecting frame 603, and an auxiliary baffle 609. The connecting frame 603 is installed on the lower outer side of the raw material frame 601, and the first pulley 604 is installed on the lower middle outer side of the raw material frame 601. The first pulley 604 is connected to one side of the belt 605, and the other side of the belt 605 passes through two through slots 606 and is connected to the second pulley 607. The second pulley 607 is fixedly connected to the output end of the rotation drive motor 608. Both through slots 606 are located on the right side of the placement frame 2. The auxiliary baffle 609 is located on the top of the raw material frame 601. The auxiliary baffle 609 has a tapered circumferential sidewall for collecting empty capsules 12 into the feed port 602. The edge of the auxiliary baffle 609 is close to multiple feed ports 602. Through the edge limiting design of the auxiliary baffle 609 and the structural optimization of the through slots 606, the transmission process of the belt 605 is stable and without deviation, reducing the risk of belt 605 wear and extending the service life of the transmission components. The alignment mechanism 5 also includes a movable frame 504 and an auxiliary frame 506. The movable frame 504 is installed on the right side of the positioning plate 501. An alignment adjustment telescopic drive device 505 is installed on the movable frame 504. The positioning plate 501 is slidably connected to the right side of the auxiliary frame 506.

[0030] The rotary drive mechanism 10 also includes a connecting frame 1008, which is mounted on the rotary drive motor 1001. A lifting clutch drive device 1007 is mounted on one side of the bottom of the connecting frame 1008, and the lifting clutch drive device 1007 is located at the bottom of the inner hollow frame 3. The filling mechanism 8 also includes a through pipe 803 and a connecting plate 805. The right end of the through pipe 803 is connected to the rear end of the connecting pipe 802, and the through pipe 803 is connected to the filling box 807. The connecting plate 805 is mounted on the outside of the filling port 801, and a filling adjustment telescopic drive device 804 is mounted on the rear side of the connecting plate 805.

[0031] The feeding port 602 is a controllable opening and closing type. Its minimum diameter is smaller than the diameter of the capsule, and its maximum diameter is larger than the diameter of the capsule. Through vibration, the capsules 12 are made to stand upright and suspended in the air. After opening and closing through the feeding port 602, the capsules 12 can be quantitatively and uprightly placed into the positioning plate 501 below. An observation window 16 is provided on the front side of the inner empty frame 3 to facilitate the observation of the rotary drive motor 1001.

[0032] The filling adjustment telescopic drive device 804 is equipped with a filling adjustment telescopic drive device bracket 13, and the cutting position adjustment drive device 1101 is equipped with a cutting position adjustment drive device bracket 15.

[0033] A method for producing a hydrogen peroxide cartridge includes the following steps: S1. Placement: Place the empty capsules 12 of the prepared hydrogen peroxide cartridge together in the raw material frame 601, and then shake the raw material frame 601. The empty capsules 12 of the hydrogen peroxide cartridge enter the positioning plate 501 through the feed port 602 of the raw material frame 601. S2, Placement and Positioning: With the assistance of the positioning plate 501 of the alignment mechanism 5, the empty capsule of the hydrogen peroxide cartridge is placed into the placement hole 902 on the rotating disk. The raw material frame 601 is driven by a rotary drive motor 608, which drives the second pulley 607 to rotate. The second pulley 607 then drives the first pulley 604 to rotate via a belt 605. The rotation of the first pulley 604 causes the raw material frame 601 to rotate and oscillate. The capsules fall onto the positioning plate 501 through multiple discharge ports 602.

[0034] S3. Launch: Positioning plate 501 is above rotating disk 4. Multiple placement holes 902 on rotating disk 4 correspond one-to-one with multiple positioning holes 502 on positioning plate 501. Positioning plate positioner 503 on positioning hole 502 corresponds one-to-one with rotating disk positioner 905 on placement hole 902 for positioning. Place the empty capsule of hydrogen peroxide cartridge into placement hole 902 on rotating disk 4. S4. Cutting: The cutting position adjustment drive device 1101 drives the shaft arm 1102, two shearing telescopic drive devices 1103, two clamps 1104, and the cutter 1105 set in the clamp 1104 to approach and be positioned above the placement hole 902. By simultaneously driving the shearing telescopic drive device 1103, the two shearing telescopic drive devices 1103 drive their respective clamps 1104 and the cutter 1105 set in the clamps 1104 to clamp the empty capsule 12 of the hydrogen peroxide cartridge, and cut it with the cutter 1105 while clamping the empty capsule 12 of the hydrogen peroxide cartridge. S5. Filling: Rotating disc 4 fills the empty capsules 12 of the cut hydrogen peroxide cartridge sequentially through filling port 801. S6. Sealing: Seal the opening at the top of the filled capsule 12. Specifically, use ultrasonic sealing. Control the ultrasonic time to determine the sealing strength. Compared with heat-sealing, this reduces the impact of hydrogen peroxide decomposition and expansion in a high-temperature environment.

[0035] In this invention, empty capsules 12 are placed in a raw material frame 601. The raw material frame 601 is driven by a rotation drive motor 608, which in turn drives a second pulley 607 to rotate. The second pulley 607 then drives a first pulley 604 to rotate via a belt 605. The rotation of the first pulley 604 causes the raw material frame 601 to rotate and oscillate. The capsules 12 are fed into a positioning plate 501 through multiple feeding ports 602. The positioning plate 501 has positioning holes 502 that correspond one-to-one with the feeding ports 602. The capsules 12 fall into the positioning holes 502 on the positioning plate 501, and a positioning plate is set at the position of each positioning hole 502. Positioner 503 is used to ensure positioning accuracy during descent. Each positioning hole 502 is used to place one capsule 12 precisely, and the capsule 12 is not tilted. The rotating disk 4 is driven to rotate by a rotary drive motor 1001. The rotary drive motor 1001 drives the connecting column 1002, the bottom groove column 1003, and the external gear 1004 to rotate. The external gear 1004 drives the meshing internal gear 1005 to rotate, and the internal gear 1005 drives the rotating disk 4 to rotate. As the rotating disk 4 rotates, the subsequent cutting, filling, and sealing are carried out. The ejection mechanism 9 uses a cylinder design at the bottom of the rotating disk 4 to eject the filled capsule 12 from the holes on the rotating disk 4. Before cutting, multiple placement holes 902 are provided to stably place the capsule 12, and each placement hole 902 has a rotating disk positioner 905 for accurate contact positioning. The capsule 12 is ejected mainly by multiple pusher telescopic drive devices 903. Each pusher telescopic drive device 903 is located below the corresponding placement hole 902, and each pusher telescopic drive device 903 has a push plate 904 installed. Each push plate 904 can move within the placement hole 902, and the capsule 12 in each placement hole 902 will be ejected by moving upward through the drive of multiple pusher telescopic drive devices 903. After capsule 12 is pushed out, it is cut by cutting mechanism 11. The cutting position can be precisely and flexibly adjusted by cutting position adjustment drive device 1101, shaft arm bracket 1102, and two shear telescopic drive devices 1103. After the top part of capsule 12 is cut off, it is filled. During filling, the rotating disk 4 rotates to adjust the filling position, and fills the cut capsules 12 sequentially through the filling port 801 corresponding to the placement hole 902. Then, the capsules are sealed by the sealing device 17. Throughout the process, the raw material frame 601 continuously feeds the material, and the rotating disk rotates periodically. Feeding, pushing out, cutting, filling and sealing can be completed within one rotation cycle, achieving high-efficiency production of hydrogen peroxide cartridges.

Claims

1. A production apparatus for hydrogen peroxide cartridges, characterized in that, The system includes a workbench (1), on which a raw material placement and feeding mechanism (6) for holding and lowering capsules (12) is installed. A rotating disk (4) for placing capsules (12) at a fixed point is provided on the lower side of the raw material placement and feeding mechanism (6). An alignment mechanism (5) for improving positioning accuracy is provided between the rotating disk (4) and the raw material placement and feeding mechanism (6). A rotary drive mechanism (10) for driving the rotating disk (4) to rotate and an ejection mechanism (9) for pushing capsules (12) upward are provided on the lower side of the rotating disk (4). A cutting mechanism (11) for cutting capsules (12), a filling mechanism (8) for filling the cut capsules (12) and a sealing device (17) for sealing the cut and filled capsules (12) are provided on the periphery of the rotating disk (4). The raw material placement and feeding mechanism (6) includes a raw material frame (601) and multiple feeding ports (602). The alignment mechanism (5) includes a positioning plate (501) and multiple positioning holes (502). The positioning plate (501) is located below the raw material frame (601) and above the rotating disk (4). Each positioning hole (502) is equidistantly located at the edge of the positioning plate (501), and each feeding port (602) corresponds to each positioning hole (502). The rotating disk (4) is provided with a placement hole (902) corresponding to the positioning hole (502).

2. The production apparatus for hydrogen peroxide cartridges according to claim 1, characterized in that, An inner frame (3) is fixedly connected to the workbench (1), and a support frame (7) is fixedly connected to the outer side of the inner frame (3). The ejection mechanism (9) is mounted on the support frame (7). The rotary drive mechanism (10) is located inside the inner frame (3) and includes a buckle (1006), a rotary drive motor (608), a first connecting frame (603), and a lifting clutch drive device (1007). The buckle (1006) is located inside the inner frame (3) at the top of the rotating disk (4), and the lifting clutch drive device (1007) is located at the bottom of the inner frame (3). The bottom of the buckle (1006) is fixedly connected to an internal gear (1005), which meshes with an external gear (1004). A bottom groove column (1003) is installed in the middle of the external gear (1004). A connecting column (1002) that engages with the bottom of the bottom groove column (1003) is detachably connected to the middle of the bottom end of the bottom groove column (1003). The output end of the rotary drive motor (608) mounted on the first connecting frame (603) is fixedly connected to the bottom of the connecting column (1002). The top of the lifting clutch drive device (1007) is driven and connected to the first connecting frame (603).

3. The apparatus for producing hydrogen peroxide cartridges according to claim 1, characterized in that, The ejection mechanism (9) includes a pusher telescopic drive device (903) and a pusher plate (904). The output end of the pusher telescopic drive device (903) is connected to the pusher plate (904). The pusher plate (904) is fitted with the upper and lower clearances or slidably connected to the placement hole (902).

4. The apparatus for producing hydrogen peroxide cartridges according to claim 1, characterized in that, The filling mechanism (8) includes a filling head for discharging material and a connecting pipe (802) for connecting to the filling machine. A filling port (801) is provided on the lower side of the filling head. The end of the connecting pipe (802) is connected to the filling port (801). The filling port (801) is located on the upper side of the rotating disk (4) and corresponds to the placement hole (902).

5. The apparatus for producing hydrogen peroxide cartridges according to claim 1, characterized in that, The cutting mechanism (11) includes a cutting position adjustment drive device (1101), a shaft arm frame (1102), and two clamps (1104). The output end of the cutting position adjustment drive device (1101) is connected to the shaft arm frame (1102). A shearing telescopic drive device (1103) is installed on the side of the two clamps (1104) that are close to each other. The output end of the shearing telescopic drive device (1103) is connected to a cutter (1105). When the two clamps (1104) are close together, the cutter (1105) moves closer to each other to cut.

6. The apparatus for producing hydrogen peroxide cartridges according to claim 1, characterized in that, The raw material placement and feeding mechanism (6) further includes a rotary drive motor (608), a belt (605), a second connecting frame (1008), and an auxiliary baffle (609). The auxiliary baffle (609) is located in the middle of the inner side of the raw material frame (601). The raw material frame (601) is rotatably connected to the second connecting frame (1008). The rotary drive motor (608) is connected to the raw material frame (601) via the belt (605).

7. The apparatus for producing hydrogen peroxide cartridges according to claim 1, characterized in that, The alignment mechanism (5) further includes a movable frame (504), an auxiliary frame (506), and an alignment adjustment telescopic drive device (505). The movable frame (504) is slidably connected to the auxiliary frame (506). The positioning plate (501) is installed on the movable frame (504). The output end of the alignment adjustment telescopic drive device (505) is connected to the movable frame (504) and drives the movable frame (504) to slide up and down to be connected to the auxiliary frame (506).

8. The apparatus for producing hydrogen peroxide cartridges according to claim 1, characterized in that, The feed port (602) is a controllable opening and closing type, with a minimum diameter smaller than the diameter of the capsule (12) and a maximum diameter larger than the diameter of the capsule (12).

9. A method for producing a hydrogen peroxide cartridge, characterized in that, The production apparatus for the hydrogen peroxide cartridge as described in claim 1 includes the following steps: S1. Placement: Place the empty capsules (12) of the prepared hydrogen peroxide cartridge together in the raw material frame (601), and then shake the raw material frame (601). The empty capsules (12) of the hydrogen peroxide cartridge enter the positioning plate (501) through the discharge port (602). S2, Placement and Positioning: With the assistance of the positioning plate (501) of the alignment mechanism (5) to align the feeding port (602), positioning hole (502) and placement hole (902), the empty capsule (12) of the hydrogen peroxide cartridge is placed into the placement hole (902) on the rotating disk (4); S3, ejection: The push plate (904) is pushed to move within the placement hole (902) by the pusher telescopic drive device (903) to eject the capsule (12) of the hydrogen peroxide cartridge within the placement hole (902); S4, Cutting: The shaft arm (1102) is driven by the cutting position adjustment drive device (1101) to bring the two clips (1104) and the cutter (1105) set in the clips (1104) closer to the position of the placement hole (902) and above it. The shearing telescopic drive device (1103) is driven at the same time to cut the empty capsule (12) of the hydrogen peroxide cartridge with the cutter (1105). S5. Filling: The rotating disc (4) rotates and fills the capsules (12) of the cut hydrogen peroxide cartridges through the filling port (801); S6. Sealing: Seal the opening at the top of the filled capsule (12).

10. The method for producing a hydrogen peroxide cartridge according to claim 9, characterized in that, In step S2, the raw material frame (601) is driven by a rotary drive motor (608), which drives the second belt pulley (605) to rotate. The second belt pulley (605) then drives the first belt pulley (604) to rotate via the belt (605). The rotation of the first belt pulley (604) will cause the raw material frame (601) to rotate and oscillate. The capsule (12) is fed into the positioning plate (501) through multiple feeding ports (602).

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