Full-automatic ceramic capacitor arrangement machine

The design of a fully automatic ceramic capacitor arranging machine utilizes robotic arms and clamping mechanisms to automatically flip, dust, and arrange material carriers, solving the problem of low automation in existing technologies, improving production efficiency, and reducing labor costs.

CN120986994APending Publication Date: 2025-11-21DONG GUAN YUNTAI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202511512560.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-22
Publication Date
2025-11-21

AI Technical Summary

Technical Problem

Existing ceramic capacitor arranging machines have a low degree of automation and require manual operation, resulting in high labor input and low production efficiency.

Method used

A fully automatic ceramic capacitor arranging machine was designed, comprising an infeed and outfeed conveyor line, an arranging machine, a flipping and dust removal station, a temporary material placement station, a screen pressing and centering station, and an arranging station. The machine utilizes a robotic arm and a clamping mechanism to achieve automatic flipping, dust removal, centering, and arranging operations of the material carrier. Combined with a feeding device and a Y-axis linear drive device, the machine achieves automatic product spreading and output.

Benefits of technology

It enables automated material handling, dust removal, mesh pressing, and arrangement, saving manpower, reducing labor costs, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a full-automatic ceramic capacitor arrangement machine which comprises a feeding and discharging conveying line and an arrangement machine, the feeding and discharging conveying line comprises a feeding position and a discharging position, and the feeding and discharging conveying line is used for conveying a screen frame on which a plurality of material carriers are placed. The arranging machine comprises a machine table, a first mechanical arm, an overturning dust removal station, a second mechanical arm, a temporary discharging and jacking station, a net pressing and centering station and an arranging station. The overturning dust removal station comprises an overturning mechanism and a dust removal mechanism; the temporary placing and jacking station comprises a temporary placing table; the net pressing and centering station comprises a centering mechanism and a net pressing mechanism, the centering mechanism is used for conducting centering operation on the material carrier, and the net pressing mechanism can conduct pressing operation on the material carrier; the arrangement station comprises a feeding device and an arrangement mechanism, the arrangement mechanism comprises a Y-axis linear driving device, a Y-axis sliding plate, a clamping mechanism and a plurality of material carrying assemblies, the feeding device can spread products and output the products to a material carrier, manpower can be saved, and the production efficiency can be improved.
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Description

Technical Field

[0001] This invention relates to the field of ceramic capacitor production equipment technology, and more particularly to a fully automatic ceramic capacitor arranging machine. Background Technology

[0002] Ceramic capacitors are capacitors with ceramic dielectric material and are widely used in various electronic instruments. The production process of ceramic capacitors involves the arrangement of components, specifically arranging them in single or multiple layers as shown in the attached image. Figure 11 The material carrier 12 shown is typically made of nickel mesh. To facilitate the stacking and smooth transfer of the material carriers, several material carriers 12 are placed side by side on the mesh frame 13, and then the entire sheet of material is fed into the furnace for sintering and forming. The existing ceramic capacitor arranging machines have a low level of automation, requiring manual operation at multiple stations, increasing labor input, resulting in high labor costs and low production efficiency. Summary of the Invention

[0003] The problem to be solved by this invention is to provide a fully automatic ceramic capacitor arranging machine that saves manpower and improves production efficiency.

[0004] To solve the above technical problems, the present invention provides a fully automatic ceramic capacitor arranging machine, comprising an infeed / outfeed conveyor line and an arranging machine. The infeed / outfeed conveyor line includes a loading position and an unloading position, used to convey a mesh frame with several material carriers. The arranging machine includes a machine base, a first robotic arm, a tilting and dust removal station, a second robotic arm, a temporary placement and top-loading station, a mesh pressing and centering station, and an arranging station. The tilting and dust removal station includes a tilting mechanism and a dust removal mechanism. The tilting mechanism is used to tilt the mesh frame together with the material carriers, and the dust removal mechanism is used to perform dust removal operations on the surface of the material carriers. The temporary placement and top-loading station... The workstation includes a temporary placement table; the centering and pressing station includes a centering mechanism and a pressing mechanism. The centering mechanism is used to center the material carrier, and the pressing mechanism can press the material carrier; the arrangement station includes a feeding device and an arrangement mechanism. The arrangement mechanism includes a Y-axis linear drive device, a Y-axis slide plate driven and connected to the Y-axis linear drive device, a clamping mechanism set on the Y-axis slide plate, and several material loading components arranged in parallel on the Y-axis slide plate. The material loading components are used to support the material carrier, the clamping mechanism is used to clamp the material carrier, and the feeding device can spread out the products and output them onto the material carrier.

[0005] Preferably, the feeding device includes a lifting hopper mechanism, a first conveying mechanism, a swing conveying mechanism, and a height limiting mechanism. The lifting hopper mechanism includes a first gantry base, a lifting drive mechanism mounted on the first gantry base, a hopper driven and connected to the lifting drive mechanism, and a vibrating motor mounted on the hopper. The first conveying mechanism includes a first transmission mechanism mounted on the first gantry base and a first conveyor belt, the first transmission mechanism driving the first conveyor belt to rotate. The swing conveying mechanism includes a base, a second gantry base mounted on the base, an X-axis sliding plate slidably connected to the second gantry base along the X-axis direction, and a mechanism mounted on the second gantry base for driving the X-axis sliding plate to reciprocate. The system includes a swing drive mechanism, a second transmission mechanism mounted on the X-axis slide plate, and a second conveyor belt. The second transmission mechanism drives the second conveyor belt to operate. The height limiting mechanism includes a bracket mounted on one side of the second transmission mechanism, a height limiting cylinder mounted on the bracket, and a height limiting baffle connected to the height limiting cylinder. The material loading assembly includes a lifting cylinder mounted on the Y-axis slide plate, a weighing sensor connected to the lifting cylinder, and a support plate connected to the weighing sensor. The clamping mechanism includes a first gripper mounted on the Y-axis slide plate and two opposing clamping plates. Each clamping plate includes a side plate and a top plate connected to the top of the side plate. The two clamping plates are respectively mounted on the two grippers of the first gripper.

[0006] Preferably, the lifting drive mechanism includes a lifting plate, support rods connected to the four sides of the top of the lifting plate, two support plates, a first servo motor mounted on a first gantry seat and connected to the lifting plate via a lead screw, a first guide sleeve connected to the support rods on the first gantry seat, a support plate fixedly connected between the top ends of two adjacent support rods, ear plates symmetrically arranged on both sides of the hopper, one ear plate hinged to one of the support plates, and the other ear plate supported on the other support plate, and a quick clamp for pressing the ear plate onto the support plate; the swing drive mechanism includes a fourth servo motor mounted on a second gantry seat, an eccentric wheel connected to the output shaft of the fourth servo motor, and a connecting rod, one end of the connecting rod hinged to the eccentric wheel, and the other end of the connecting rod hinged to the X-axis sliding plate.

[0007] Preferably, the first transmission mechanism includes a first transmission bracket fixedly connected to the first gantry, a first drive shaft and a first driven shaft rotatably connected to both sides of the first transmission bracket, a second servo motor disposed on one side of the first transmission bracket and drivenly connected to the first drive shaft, a first conveyor belt connected between the first drive shaft and the first driven shaft, two first side baffles symmetrically arranged on the first conveyor belt and fixedly connected to the first transmission bracket, a first guide block connected between the two first side baffles, and a first guide slope provided on the first guide block; the second transmission mechanism includes a second transmission bracket fixedly connected to the X-axis slide plate, a second drive shaft and a second driven shaft rotatably connected to both sides of the second transmission bracket, a third servo motor disposed on one side of the second transmission bracket and drivenly connected to the second drive shaft, a second conveyor belt connected between the second drive shaft and the second driven shaft, a bracket fixedly connected to the second transmission bracket, two second side baffles symmetrically arranged on the second conveyor belt and fixedly connected to the second transmission bracket, a second guide block connected between the two second side baffles, and a second guide slope provided on the second guide block.

[0008] Preferably, the arranging machine further includes a buffer station, which includes a hopper and a lifting mechanism. The hopper includes a hopper base plate, several columns connected between the bottom of the hopper base plate and the machine platform, and several railings set on the hopper base plate. The lifting mechanism includes a support plate, an electric push rod set on the bottom of the hopper base plate, several guide rods fixedly connected to the bottom of the support plate, and a connecting plate connected between the bottom ends of the guide rods. The bottom end of the electric push rod is connected to the bottom of the support plate. A second guide sleeve corresponding to the guide rod is provided through the hopper base plate. The guide rod is movably set on the second guide sleeve. The first robot arm can transfer the mesh frame between the loading position, the dust removal and turning position, and the hopper.

[0009] Preferably, the flipping mechanism includes a rotating base mounted on the machine platform, a rotating pallet rotatably connected to the rotating base, a rotating cylinder mounted on one side of the rotating base and drivenly connected to the rotating pallet, and rotating pressing cylinders distributed on the four sides of the rotating pallet; the dust removal mechanism includes a first support mounted on the machine platform, an X-axis linear drive mechanism mounted on the first support, an air blowing plate drivenly connected to the X-axis linear drive mechanism, and a brush. The air blowing plate has an air chamber inside, an air inlet communicating with the air chamber is provided on one side of the air blowing plate, air holes communicating with the air chamber are evenly distributed on the top surface of the air blowing plate, and a slot is provided on the top of the air blowing plate, on which the brush is detachably connected.

[0010] Preferably, the temporary placement and top-loading station further includes a top-loading mechanism, which includes a vertical plate on the machine base, a top-loading cylinder on the vertical plate, a pin mounting plate driven and connected to the top-loading cylinder, and a number of lifting components distributed on the pin mounting plate. The lifting components include a pad on the top of the pin mounting plate and a number of spring pins distributed on the top of the pad. The top of the temporary placement table has a clearance window corresponding to the lifting components, and the top of the spring pin extends out of the top surface of the clearance window.

[0011] Preferably, the centering mechanism includes a second support mounted on the machine base, a fixed centering component, and several movable centering components. Both the fixed and movable centering components include a pad, a lifting cylinder mounted on top of the pad, a second pneumatic gripper driven by the lifting cylinder, uprights fixedly connected to both sides of the top of the pad, and a pressing plate fixedly connected between the tops of the two uprights. The pressing plate has clearance grooves on both sides and a groove on its top. The pad of the fixed centering component is fixedly connected to the top of the second support. The movable centering component also includes a pad mounted on top of the second support. The horizontal width adjustment drive cylinder, the pad of the movable centering component is driven and connected to the horizontal width adjustment drive cylinder, and the two grippers of the second gripper are each equipped with a centering arm assembly. The centering arm assembly includes a third connecting arm connected to the gripper of the second gripper and centering push plates respectively connected to both ends of the third connecting arm; the screen pressing mechanism includes a support column set on the machine base, a Y-axis linear drive mechanism set on the top of the support column, a horizontal arm plate driven and connected to the Y-axis linear drive mechanism, several screen pressing drive cylinders arranged in parallel on the horizontal arm plate, and a pressure plate driven and connected to the screen pressing drive cylinder. The pressure plate is matched with the groove.

[0012] Preferably, the feeding and discharging conveyor line further includes a feeding lifting mechanism and a discharging lowering mechanism, which are respectively disposed at the loading position and the discharging position. The feeding lifting mechanism includes a first upright on the feeding and discharging conveyor line, a first lifting cylinder on the first upright, a longitudinal connecting plate driven and connected to the first lifting cylinder, a second lifting cylinder on the longitudinal connecting plate, and a first fork arm assembly driven and connected to the second lifting cylinder. The discharging lowering mechanism includes a second upright on the feeding and discharging conveyor line, a lowering cylinder on the second upright, and a second fork arm assembly driven and connected to the lowering cylinder. Both the first fork arm assembly and the second fork arm assembly include a first connecting arm and several fork arms spaced apart on the first connecting arm. Several strip-shaped raised plates are arranged in parallel at equal intervals on the feeding and discharging conveyor line. The fork arms can enter the gap between adjacent strip-shaped raised plates. Several proximity sensors are disposed on the side of the first connecting arm of the feeding lifting mechanism.

[0013] Preferably, the second manipulator includes a robot mounted on a machine base and a composite gripping mechanism. The composite gripping mechanism includes a mounting base mounted on the output shaft of the robot, a first gripping component, a second gripping component, and a clamping component. The first gripping component includes an electric gripper mounted on the bottom of the mounting base and two first gripping arm assemblies respectively mounted on the two grippers of the electric gripper. The first gripping arm assembly includes a second connecting arm and several L-shaped support plates connected to the second connecting arm. The second gripping component includes a mounting frame mounted on one side of the mounting base, several magnetic drive cylinders mounted on the mounting frame, and magnetic blocks mounted on the output shafts of the magnetic drive cylinders. The clamping component includes several clamping drive cylinders mounted on the mounting frame and a pressure plate connected between the output shafts of the clamping drive cylinders. The rotating support plate, the pressure mesh support plate, and the edges of the support plates are all provided with several pairs of clearance notches for the L-shaped support plates to avoid gaps.

[0014] The beneficial effects of this invention are as follows: This invention provides a fully automatic ceramic capacitor arranging machine. A mesh frame containing material carriers is conveyed along the infeed / outfeed conveyor line to the loading position. A first robotic arm places the mesh frame on a flipping mechanism, which flips the mesh frame and material carriers 180°. A dust removal mechanism cleans the material carriers. After dust removal, the mesh frame and material carriers are flipped back to their original positions. A second robotic arm transfers the mesh frame from the flipping mechanism to a temporary placement table. The second robotic arm then removes the material carriers from the mesh frame on the temporary placement table and places them on a centering mechanism. The centering mechanism adjusts the spacing between several material carriers on the same mesh frame, and a pressing mechanism presses the material carriers to create a concave shape in the center to prevent the products from falling out. The materials are spilled onto the carriers, and then the second robotic arm transfers each carrier from the centering mechanism to the respective material-carrying components. The clamping mechanism holds the carriers in place to prevent them from shifting on the material-carrying components. As the Y-axis linear drive device moves each carrier along the Y-axis, the feeding device spreads the products out and outputs them onto the carriers. The products are then arranged on the carriers. After the clamping mechanism releases the carriers, the second robotic arm places the carriers from the material-carrying components onto the mesh frames of the temporary placement table. Then, the second robotic arm picks up the mesh frames from the temporary placement table and places them onto the discharge position. This process automates the feeding, dust removal, mesh pressing, arrangement, and discharge of the carriers, saving manpower, reducing labor costs, and improving production efficiency. Attached Figure Description

[0015] Figure 1 A schematic diagram illustrating the external structure of the present invention is shown.

[0016] Figure 2 A schematic diagram illustrating the structure of the material feeding and discharging conveyor line of the present invention is shown.

[0017] Figure 3 A schematic diagram illustrating the structure of the cache station of the present invention is shown.

[0018] Figure 4 A schematic diagram illustrating the structure of the dust removal station of the present invention is shown.

[0019] Figure 5 A schematic diagram illustrating the structure of the temporary material placement station of the present invention is shown.

[0020] Figure 6 A schematic diagram illustrating the structure of the composite gripping mechanism of the present invention is shown.

[0021] Figure 7 A schematic diagram illustrating the arrangement of workstations according to the present invention is shown.

[0022] Figure 8 A cross-sectional view of the arrangement of workstations along the Y-axis direction is shown as an example of the present invention.

[0023] Figure 9 A cross-sectional view of the arrangement of workstations along the X-axis direction is shown as an example of the present invention.

[0024] Figure 10 A schematic diagram illustrating the structure of the mesh pressing and centering station of the present invention is shown.

[0025] Figure 11 A schematic diagram illustrating the structure of the material carrier of the present invention placed on a wire mesh frame is shown.

[0026] Reference numerals: 1. Feeding / Discharging Conveyor Line; 10. Loading Position; 10. Strip Elevating Plate; 11. Discharging Position; 12. Material Carrier; 13. Frame; 14. Feeding Lifting Mechanism; 14. First Vertical Frame; 140. First Lifting Cylinder; 141. Longitudinal Connecting Plate; 142. Second Lifting Cylinder; 143. First Fork Arm Assembly; 144. Proximity Sensor; 145. Discharge and Dropping Mechanism; 15. Second Vertical Frame; 150. Dropping Cylinder; 151. Second Fork Arm Assembly; 152. First Connecting Arm; 152a. Fork Arm; 152b. First Robotic Arm; 2. Tilting and Dust Removal Station; 30. Tilting Mechanism; 30. Rotating Base; 300. Rotating Pallet; 301. Clearance Notch; 301a. Rotating Cylinder; 302. Rotating Pressing Cylinder; 303. Dust Removal Mechanism; 31. First Support; 310. X-axis Straight Line. Wire drive mechanism 311, air blowing plate 312, brush 313, second robotic arm 4, robot 40, mounting base 41, first gripping assembly 42, electric gripper 420, first gripping arm assembly 421, second connecting arm 421a, L-shaped pallet 421b, second gripping assembly 43, mounting frame 430, magnetic drive cylinder 431, magnetic block 432, clamping assembly 44, clamping drive cylinder 440, pressure plate 441, temporary placement and top material station 5, temporary placement table 50, clearance window 500, top material mechanism 51, upright plate 510, top material cylinder 511, top pin mounting plate 512, spring top pin 513, pressing mesh centering station 6, centering mechanism 60, second support 600, fixed centering assembly 601, movable centering assembly 602, pad 603, Lifting Cylinder; 604, Second Pneumatic Gripper; 605, Upright Post; 606, Mesh Pressing Plate; 607, Clearance Groove; 607a, Horizontal Width Adjustment Drive Cylinder; 608, Centering Arm Assembly; 609, Third Connecting Arm; 609a, Centering Push Plate; 609b, Mesh Pressing Mechanism; 61, Support Column; 610, Y-axis Linear Drive Mechanism; 611, Horizontal Arm Plate; 612, Mesh Pressing Drive Cylinder; 613, Pressing Plate; 614, Arrangement Station; 7, Arrangement Mechanism; 70, Y-axis Linear Drive Device; 700, Y-axis Slide Plate; 701, Clamping Mechanism; 702, First Pneumatic Gripper; 702a, Clamping Plate; 702b, Side Plate; 702c, Top Plate; 702d, Loading Assembly; 703, Lifting Cylinder; 703a, Weighing Sensor; 703b, Support Plate; 703c, Lifting Hopper Mechanism; 71, First... The system includes: a gantry base 710, a lifting drive mechanism 711, a lifting plate 711a, a support rod 711b, a support plate 711c, a first servo motor 711d, a first guide sleeve 711e, a hopper 712, an ear plate 712a, a vibrating motor 713, a quick clamp 714, a first conveying mechanism 72, a first conveyor belt 720, a first transmission bracket 721, a second servo motor 722, a first side baffle plate 723, a first guide block 724, a first guide ramp 724a, a swing conveyor mechanism 73, a base 730, a second gantry base 731, an X-axis sliding plate 732, a swing drive mechanism 733, a fourth servo motor 733a, an eccentric wheel 733b, a connecting rod 733c, a second conveyor belt 734, and a second transmission bracket 735.Third servo motor 736, second side baffle plate 737, second guide block 738, second guide ramp 738a, height limiting mechanism 74, bracket 740, height limiting cylinder 741, height limiting baffle 742, buffer station 8, hopper 80, hopper bottom plate 800, column 801, railing 802, lifting mechanism 81, material support plate 810, electric push rod 811, guide rod 812, connecting plate 813, second guide sleeve 814. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure.

[0028] Based on the embodiments described in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0029] refer to Figure 1-11 .

[0030] This invention provides a fully automatic ceramic capacitor arranging machine, comprising an infeed / outfeed conveyor line 1 and an arranging machine. The infeed / outfeed conveyor line 1 includes a loading station 10 and an unloading station 11, used to convey a mesh frame 13 on which several material carriers 12 are placed. The arranging machine includes a machine base, a first robotic arm 2, a tilting and dust removal station 3, a second robotic arm 4, a temporary placement and top-loading station 5, a pressing and centering station 6, and an arranging station 7. The tilting and dust removal station 3 includes a tilting mechanism 30 and a dust removal mechanism 31. The tilting mechanism 30 is used to tilt the mesh frame 13 together with the material carriers 12, and the dust removal mechanism 31 is used to remove dust from the surface of the material carriers 12. The temporary placement and top-loading station 5 includes a temporary placement table 50. The pressing and centering station 6... The system includes a centering mechanism 60 and a pressing mechanism 61. The centering mechanism 60 is used to center the material carrier 12, and the pressing mechanism 61 can press the material carrier 12. The arrangement station 7 includes a feeding device and an arrangement mechanism 70. The arrangement mechanism 70 includes a Y-axis linear drive device 700, a Y-axis slide plate 701 driven and connected to the Y-axis linear drive device 700, a clamping mechanism 702 set on the Y-axis slide plate 701, and several material loading components 703 arranged in parallel on the Y-axis slide plate 701. The material loading components 703 are used to carry the material carrier 12, and the clamping mechanism 702 is used to clamp the material carrier 12. The feeding device can spread out the products and output them onto the material carrier 12.

[0031] Its working principle is as follows: the wire mesh frame 13, on which the material carrier 12 is placed, is conveyed to the loading position 10 along the feed-discharge conveyor line 1. The first robotic arm 2 places the wire mesh frame 13 on the flipping mechanism 30. The flipping mechanism 30 drives the wire mesh frame 13 and the material carrier 12 to flip 180°. The dust removal mechanism 31 performs a dust removal operation on the material carrier 12. After the dust removal is completed, the wire mesh frame 13 and the material carrier 12 are flipped back to their original positions. The second robotic arm 4 transfers the wire mesh frame 13 from the flipping mechanism 30 to the temporary placement table 50. The second robotic arm 4 takes the material carrier 12 from the wire mesh frame 13 on the temporary placement table 50 and places it on the centering mechanism 60. The centering mechanism 60 adjusts the spacing of several material carriers 12 on the same wire mesh frame 13, and the pressing mechanism 61 presses the material carrier 12 to make the material carrier 12 concave in the middle to prevent the product from spilling out of the material carrier 12. Then, the second robotic arm 4 transfers each material carrier 12 on the centering mechanism 60 to each material loading assembly 703, and clamps the material carrier 12 with the clamping mechanism 702 to prevent the material carrier 12 from shifting on the material loading assembly 703. When the Y-axis linear drive device 700 drives each material carrier 12 to move along the Y-axis, the feeding device spreads the products and outputs them onto the material carrier 12. The products will be arranged on each material carrier 12. After the clamping mechanism 702 releases the material carrier 12, the second robotic arm 4 first places the material carrier 12 on the material loading assembly 703 onto the wire mesh frame 13 of the temporary placement table 50. Then, the second robotic arm 4 picks up the wire mesh frame 13 after receiving the material on the temporary placement table 50 and places it onto the discharge position 11. This realizes the automation of material carrier loading, material carrier dust removal, wire mesh pressing, arrangement, and discharge, which can save manpower, reduce labor costs, and improve production efficiency.

[0032] Based on the above embodiments, the feeding device includes a lifting hopper mechanism 71, a first conveying mechanism 72, a swing conveying mechanism 73, and a height limiting mechanism 74. The lifting hopper mechanism 71 includes a first gantry seat 710, a lifting drive mechanism 711 disposed on the first gantry seat 710, a hopper 712 drivenly connected to the lifting drive mechanism 711, and a vibrating motor 713 disposed on the hopper 712. The first conveying mechanism 72 includes a first transmission mechanism disposed on the first gantry seat 710 and a first conveyor belt 720, the first transmission mechanism being used to drive the first conveyor belt 720 to rotate. The swing conveying mechanism 73 includes a base 730, a second gantry seat 731 disposed on the base 730, an X-axis sliding plate 732 slidably connected along the X-axis direction to the second gantry seat 731, and a swing drive mechanism 733 disposed on the second gantry seat 731 for driving the X-axis sliding plate 732 to swing back and forth. The second transmission mechanism and the second conveyor belt 734 are placed on the X-axis slide plate 732. The second transmission mechanism is used to drive the second conveyor belt 734 to operate. The height limiting mechanism 74 includes a bracket 740 disposed on one side of the second transmission mechanism, a height limiting cylinder 741 disposed on the bracket 740, and a height limiting baffle 742 drivenly connected to the height limiting cylinder 741. The material loading assembly 703 includes a lifting cylinder 703a disposed on the Y-axis slide plate 701, a weighing sensor 703b drivenly connected to the lifting cylinder 703a, and a support plate 703c connected to the weighing sensor 703b. The clamping mechanism 702 includes a first pneumatic gripper 702a disposed on the Y-axis slide plate 701 and two opposing clamping plates 702b. The clamping plates 702b include a side plate 702c and a top plate 702d connected to the top of the side plate 702c. The two clamping plates 702b are respectively installed on the two grippers of the first pneumatic gripper 702a. Specifically, initially, the two clamping plates 702b are in the open state. After a material carrier 12 is placed on each pallet 703c, the two clamping plates 702b are tightened by the first pneumatic gripper 702a. The two sides of the material carrier 12 are clamped and limited by the side plates 702c of the two clamping plates 702b. Then, the pallet 703c is raised by the lifting cylinder 703a. The two sides of the material carrier 12 will be clamped between the top plate 702d and the edge of the pallet 703c, preventing the edges of the material carrier 12 from floating.The height of the hopper 712 can be adjusted by the lifting drive mechanism 711 to adjust the distance between the output end of the hopper 712 and the surface of the first conveyor belt 720, thereby adjusting the output of products. Products are put into the hopper 712, and the products in the hopper 712 fall onto the first conveyor belt 720 under the drive of the vibration motor 713. The first conveyor belt 720 and the second conveyor belt 734 are driven by the first transmission mechanism and the second transmission mechanism, respectively. The products on the first conveyor belt 720 will flow into the second conveyor belt 734 under the drive of the first conveyor belt 720. According to the required number of product layers, the distance between the height limiting baffle 742 and the surface of the second conveyor belt 734 can be adjusted by the height limiting cylinder 741 to realize the passage of single-layer products or other products with a specified number of layers. When a single layer of products needs to be arranged, the swaying drive mechanism 733 does not operate. When the products on the second conveyor belt 734 flow past the height-limiting baffle 742, the products will pass through the gap between the height-limiting baffle 742 and the second conveyor belt 734 in a single layer and be output from the output end of the second conveyor belt 734. The Y-axis linear drive device 700 drives the Y-axis slide plate 701 to move, and the products output from the second conveyor belt 734 will be arranged in a single layer on the material carrier 12. When multiple layers of products need to be arranged, the swaying drive mechanism 733 drives the X-axis slide plate 732 to move... The second conveyor belt 734 oscillates back and forth along the X-axis during operation. Products on the second conveyor belt 734 will spread out under inertia. When the products flow past the height-limiting baffle 742, they will pass through the gap between the height-limiting baffle 742 and the second conveyor belt 734 in a specified number of layers and be output from the output end of the second conveyor belt 734. The Y-axis linear drive device 700 drives the Y-axis sliding plate 701 to move, and the products output from the second conveyor belt 734 will be arranged in a specified number of layers on the material carrier 12. It simultaneously possesses single-layer and multi-layer arrangement functions, offering flexible and versatile use.

[0033] Based on the above embodiments, the lifting drive mechanism 711 includes a lifting plate 711a, support rods 711b connected to the four sides of the top of the lifting plate 711a, two support plates 711c, and a first servo motor 711d disposed on a first gantry seat 710 and connected to the lifting plate 711a via a lead screw. A first guide sleeve 711e connected to the support rods 711b is disposed on the first gantry seat 710. The support plates 711c are fixedly connected between the top ends of two adjacent support rods 711b. Ear plates 712a are symmetrically disposed on both sides of the hopper 712, one of which is... A hinged support plate 711c is mounted on one of the support plates 711c, and another ear plate 712a is supported on the other support plate 711c. A quick clamp 714 is provided on the support plate 711c to press the ear plate 712a onto the support plate 711c. The swing drive mechanism 733 includes a fourth servo motor 733a mounted on the second gantry 731, an eccentric wheel 733b connected to the output shaft of the fourth servo motor 733a, and a connecting rod 733c. One end of the connecting rod 733c is hinged to the eccentric wheel 733b, and the other end is hinged to the X-axis sliding plate 732. Specifically, when the height of the hopper 712 needs to be adjusted, the lifting plate 711a is driven to rise and fall by the first servo motor 711d, and the support rod 711b will move along the first guide sleeve 711e, thereby driving the hopper 712 to rise and fall. By opening the quick clamp 714, the hopper 712 can be flipped around the support plate 711c on one side, facilitating maintenance of the first conveyor mechanism 72. The eccentric wheel 733b is driven to rotate by the fourth servo motor 733a, which in turn drives the connecting rod 733c to reciprocate. The X-axis slide plate 732 will then reciprocate along the X-axis, thereby driving the second conveyor belt 734 to oscillate back and forth.

[0034] Based on the above embodiments, the first transmission mechanism includes a first transmission bracket 721 fixedly connected to the first gantry 710, a first drive shaft and a first driven shaft rotatably connected to both sides of the first transmission bracket 721, and a second servo motor 722 disposed on one side of the first transmission bracket 721 and drivenly connected to the first drive shaft. A first conveyor belt 720 is connected between the first drive shaft and the first driven shaft. Two first side baffles 723 are symmetrically arranged on the first conveyor belt 720 and fixedly connected to the first transmission bracket 721. A first guide block 724 is connected between the two first side baffles 723, and a first guide slope 724a is provided on the first guide block 724. The second transmission mechanism... The system includes a second transmission bracket 735 fixedly connected to an X-axis sliding plate 732, a second drive shaft and a second driven shaft rotatably connected to both sides of the second transmission bracket 735, a third servo motor 736 disposed on one side of the second transmission bracket 735 and drivenly connected to the second drive shaft, a second conveyor belt 734 connected between the second drive shaft and the second driven shaft, a bracket 740 fixedly connected to the second transmission bracket 735, and two second side baffles 737 symmetrically arranged on the second conveyor belt 734 and fixedly connected to the second transmission bracket 735. A second guide block 738 is connected between the two second side baffles 737, and a second guide slope 738a is provided on the second guide block 738. Specifically, the first conveyor belt 720 can be driven to rotate by the second servo motor 722 driving the first drive shaft to rotate; the second conveyor belt 734 can be driven to rotate by the third servo motor 736 driving the second drive shaft to rotate. When the products are conveyed on the first conveyor belt 720, they are confined between two first side baffles 723. The products on the first conveyor belt 720 will flow smoothly along the first guide ramp 724a onto the second conveyor belt 734. When the products are conveyed on the second conveyor belt 734, they are confined between two second side baffles 737. The products on the second conveyor belt 734 will flow smoothly along the second guide ramp 738a onto the material carrier 12.

[0035] Based on the above embodiments, the arranging machine also includes a buffer station 8, which includes a hopper 80 and a lifting mechanism 81. The hopper 80 includes a hopper bottom plate 800, several columns 801 connected between the bottom of the hopper bottom plate 800 and the machine platform, and several railings 802 set on the hopper bottom plate 800. The lifting mechanism 81 includes a support plate 810, an electric push rod 811 set on the bottom of the hopper bottom plate 800, several guide rods 812 fixedly connected to the bottom of the support plate 810, and a connecting plate 813 connected between the bottom ends of the several guide rods 812. The bottom end of the electric push rod 811 is connected to the bottom of the support plate 810. A second guide sleeve 814 corresponding to the guide rod 812 is provided through the hopper bottom plate 800. The guide rod 812 is movably set on the second guide sleeve 814. The first robot arm 2 can transfer the mesh frame 13 between the loading position 10, the flipping dust removal station 3, and the hopper 80. To facilitate the retrieval and placement of the wire mesh frames 13 in the hopper 80, the wire mesh frames 13 can be placed in the hopper 80 in a staggered manner at 90°, so that the railings 802 can form a cross shape. After the dust removal operation is completed on the material carrier 12 on the flipping mechanism 30 at the flipping dust removal station 3, if there are wire mesh frames 13 on the temporary placement table 50, the first robot arm 2 can transfer the material carrier 12 on the flipping mechanism 30 to the hopper 80. The wire mesh frames 13 in the hopper 80 will be stacked on the support plate 810 in a staggered manner at 90°. The electric push rod 811 drives the support plate 810 to rise and fall, which can keep the top wire mesh frame 13 in the hopper 80 at a specific height, so that the first robot arm 2 can transfer the wire mesh frame 13 to the hopper 80 and the second robot arm 4 can take the wire mesh frame 13 out of the hopper 80. When there is no wire mesh frame 13 temporarily conveying material to the loading position 10 on the feeding and discharging conveyor line 1, the second robotic arm 4 can pick up material from the hopper 80 to avoid machine downtime.

[0036] Based on the above embodiments, the flipping mechanism 30 includes a rotating base 300 disposed on the machine base, a rotating pallet 301 rotatably connected to the rotating base 300, a rotating cylinder 302 disposed on one side of the rotating base 300 and drivenly connected to the rotating pallet 301, and rotating pressing cylinders 303 distributed on the four sides of the rotating pallet 301; the dust removal mechanism 31 includes a first support 310 disposed on the machine base, an X-axis linear drive mechanism 311 disposed on the first support 310, an air blowing plate 312 drivenly connected to the X-axis linear drive mechanism 311, and a brush 313. The air blowing plate 312 has an air chamber inside, an air inlet communicating with the air chamber is provided on one side of the air blowing plate 312, air holes communicating with the air chamber are evenly distributed on the top surface of the air blowing plate 312, and a slot is provided on the top of the air blowing plate 312. The brush 313 is detachably connected to the slot. After the first robotic arm 2 places the mesh frame 13 on the rotating pallet 301, it first presses the four sides of the mesh frame 13 onto the rotating pallet 301 by the rotary pressing cylinder 303, and then drives the rotating pallet 301 to rotate 180° by the rotary cylinder 302 so that the material carrier 12 flips to the lower side. The air inlet is connected to the air pump, and the air blowing plate 312 is driven to move along the X-axis direction and from the lower side of the rotating pallet 301 by the X-axis linear drive mechanism 311. The brush brushes off the dust attached to the material carrier 12, and the air blown out of the air hole blows away the brushed dust.

[0037] Based on the above embodiments, the temporary placement and top material station 5 also includes a top material mechanism 51. The top material mechanism 51 includes a vertical plate 510 disposed on the machine platform, a top material cylinder 511 disposed on the vertical plate 510, a pin mounting plate 512 driven and connected to the top material cylinder 511, and a number of lifting components distributed on the pin mounting plate 512. The lifting components include a pad disposed on the top of the pin mounting plate 512 and a number of spring pins 513 distributed on the top of the pad. The top of the temporary placement table 50 has a clearance window 500 disposed corresponding to the lifting components, and the top of the spring pin 513 extends out of the top surface of the clearance window 500. After the products are arranged on the material carrier 12 on the pallet 703c, in order to avoid touching the products on the material carrier 12, the second robot 4 transfers the material carrier 12 to the mesh frame 13 of the temporary platform 50 by supporting the bottom. The spring ejector pin 513 can lift the material carrier 12, providing space for the second robot 4 to put down the material carrier 12. Then, the ejector cylinder 511 drives the ejector pin mounting plate 512 to descend, so that the spring ejector pin 513 retracts into the clearance window 500. The material carrier 12 will fall onto the mesh frame 13. At this time, the second robot 4 can transfer the mesh frame 13 on the temporary platform 50 to the discharge position 11.

[0038] Based on the above embodiments, the centering mechanism 60 includes a second support 600 disposed on the machine base, a fixed centering component 601, and a plurality of movable centering components 602. Both the fixed centering component 601 and the movable centering component 602 include a pad 603, a lifting cylinder 604 disposed on the top of the pad 603, a second pneumatic gripper 605 drivenly connected to the lifting cylinder 604, uprights 606 fixedly connected to both sides of the top of the pad 603, and a pressing plate 607 fixedly connected between the tops of the two uprights 606. Both sides of the pressing plate 607 are provided with clearance grooves 607a, and the top of the pressing plate 607 is provided with a groove. The pad 603 of the fixed centering component 601 is fixedly connected to the top of the second support 600. The movable centering component 602 also includes components disposed on the second support 600. The top horizontal width adjustment drive cylinder 608, the pad plate 603 of the movable centering component 602 is driven and connected to the horizontal width adjustment drive cylinder 608, the two grippers of the second gripper 605 are each equipped with a centering arm component 609, the centering arm component 609 includes a third connecting arm 609a connected to the gripper of the second gripper 605, and centering push plates 609b respectively connected to both ends of the third connecting arm 609a; the screen pressing mechanism 61 includes a support column 610 set on the machine base, a Y-axis linear drive mechanism 611 set on the top of the support column 610, a horizontal arm plate 612 driven and connected to the Y-axis linear drive mechanism 611, several screen pressing drive cylinders 613 arranged in parallel on the horizontal arm plate 612, and a pressure plate 614 driven and connected to the screen pressing drive cylinder 613, the pressure plate 614 is matched with the groove. Specifically, the second robotic arm 4 simultaneously picks up each material carrier 12 from the temporary placement table 50 and places it onto the corresponding pressure plate 607 on the centering mechanism 60. The horizontal arm plate 612 is moved by the Y-axis linear drive mechanism 611 to align each pressure plate 614 with its corresponding pressure plate 607. The pressure plate drive cylinder 613 then drives the pressure plate 614 to press the material carrier 12, creating a concave shape in the center. After the pressure plate 614 returns to its original position, the horizontal width adjustment drive cylinder 608 moves the pad 603 to adjust the spacing between adjacent material carriers 12, adapting to the spacing between adjacent plates 703c on the arrangement mechanism 70. This ensures that the second robotic arm 4 places each material carrier 12 accurately on its respective plate 703.

[0039] Based on the above embodiments, the feeding and discharging conveyor line 1 further includes a feeding lifting mechanism 14 and a discharging lowering mechanism 15. The feeding lifting mechanism 14 and the discharging lowering mechanism 15 are respectively disposed on the loading position 10 and the discharging position 11. The feeding lifting mechanism 14 includes a first upright 140 disposed on the feeding and discharging conveyor line 1, a first lifting cylinder 141 disposed on the first upright 140, a longitudinal connecting plate 142 drivenly connected to the first lifting cylinder 141, a second lifting cylinder 143 disposed on the longitudinal connecting plate 142, and a first fork arm assembly 144 drivenly connected to the second lifting cylinder 143. The discharging lowering mechanism 15 includes a feeding lifting mechanism 140 and a discharging lowering mechanism 15. The second upright 150 is placed on the feeding and discharging conveyor line 1, the material dropping cylinder 151 is set on the second upright 150, and the second fork arm assembly 152 is driven and connected to the material dropping cylinder 151. The first fork arm assembly 144 and the second fork arm assembly 152 both include a first connecting arm 152a and several fork arms 152b spaced apart on the first connecting arm 152a. Several strip-shaped raised plates 100 are arranged side by side at equal intervals on the feeding and discharging conveyor line 1. The fork arms 152b can enter the gap between adjacent strip-shaped raised plates 100. Several proximity sensors 145 are provided on the side of the first connecting arm 152a of the feeding lifting mechanism 14. Initially, the fork arm 152b of the feeding lifting mechanism 14 enters the gap between the two adjacent strip-shaped raised plates 100, and the fork arm 152b of the discharging and lowering mechanism 15 is higher than the strip-shaped raised plates 100. When the mesh frame 13 is conveyed to the loading position 10 along the feeding and discharging conveyor line 1, the mesh frame 13 touches the proximity sensor 145. The proximity sensor 145 sends a signal to the control system, and the second lifting cylinder 143 drives the first fork arm assembly 144 to rise, thereby lifting the mesh frame 13 from the feeding and discharging conveyor line 1, making it convenient for the first robot arm 2 to pick up the material from the first fork arm assembly 144. If the feeding lifting mechanism 14 is not used, the first lifting cylinder 141 can drive the first fork arm assembly 144 and the second lifting cylinder 143 to lift the entire assembly significantly to avoid obstructing the material picking up by the first robot arm 2. The second robotic arm 4 picks up the wire mesh frame 13 from the temporary platform 50 and places it onto the second fork arm assembly 152. The second fork arm assembly 152 is driven to descend by the dropping cylinder 151 so that the wire mesh frame 13 is lowered onto the feed and discharge conveyor line 1.

[0040] Based on the above embodiments, the second robotic arm 4 includes a robot 40 mounted on a machine base and a composite gripping mechanism. The composite gripping mechanism includes a mounting base 41 mounted on the output shaft of the robot 40, a first gripping component 42, a second gripping component 43, and a clamping component 44. The first gripping component 42 includes an electric gripper 420 disposed at the bottom of the mounting base 41 and two first gripping arm assemblies 421 respectively mounted on the two grippers of the electric gripper 420. The first gripping arm assembly 421 includes a second connecting arm 421a and several L-shaped supports connected to the second connecting arm 421a. Plate 421b, the second gripping component 43 includes a mounting bracket 430 disposed on one side of the mounting base 41, a plurality of magnetic drive cylinders 431 disposed on the mounting bracket 430, and a magnetic block 432 mounted on the output shaft of the magnetic drive cylinder 431. The clamping component 44 includes a plurality of clamping drive cylinders 440 disposed on the mounting bracket 430, and a pressure plate 441 connected between the output shafts of the plurality of clamping drive cylinders 440. The edges of the rotating pallet 301, the pressure mesh pallet 607, and the pallet 703c are all provided with a plurality of pairs of L-shaped pallet 421b clearance notches 301a for clearance. When it is necessary to remove the material carrier 12 from the wire mesh frame 13, the second gripping component 43 can be used. The magnetic block 432 is driven to descend by the magnetic drive cylinder 431 to hold the material carrier 12, so that the material carrier 12 can be removed from the wire mesh frame 13 and transferred to the centering mechanism 60 or the arrangement mechanism 70. When it is necessary to transport the wire mesh frame 13 or the material carrier 12 in the form of a bottom support, the first gripping component 42 can be used. The electric gripper 420 drives the two first gripping arm components 421 to close. Each L-shaped pallet 421b can enter the corresponding clearance notch 301a on the rotating pallet 301, the pressing pallet 607, and the pallet 703c to lift the wire mesh frame 13 or the material carrier 12. When lifting the material carrier 12, the pressing drive cylinder 440 drives the pressing plate 441 to press on the material carrier 12 to prevent the material carrier 12 from moving on the wire mesh frame 13.

[0041] The above embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

Claims

1. A fully automatic ceramic capacitor arranging machine, characterized in that, The system includes an infeed / outfeed conveyor line and an arranging machine. The infeed / outfeed conveyor line includes a loading station and an unloading station, and is used to transport a wire mesh frame on which several material carriers are placed. The arranging machine includes a machine base, a first robotic arm, a tilting and dust removal station, a second robotic arm, a temporary placement and top-loading station, a wire mesh pressing and centering station, and an arranging station. The tilting and dust removal station includes a tilting mechanism and a dust removal mechanism. The tilting mechanism is used to tilt the wire mesh frame together with the material carriers, and the dust removal mechanism is used to remove dust from the surface of the material carriers. The temporary placement and top-loading station includes a temporary placement table. The wire mesh pressing and centering station includes a centering mechanism. The system includes a pressing mechanism, a centering mechanism for centering the material carrier, and a pressing mechanism for pressing the material carrier. The arranging station includes a feeding device and an arranging mechanism. The arranging mechanism includes a Y-axis linear drive device, a Y-axis sliding plate connected to the Y-axis linear drive device, a clamping mechanism mounted on the Y-axis sliding plate, and several material-carrying components arranged parallel to the Y-axis sliding plate. The material-carrying components support the material carrier, the clamping mechanism clamps the material carrier, and the feeding device spreads the products and outputs them onto the material carrier.

2. The fully automatic ceramic capacitor arranging machine according to claim 1, characterized in that, The feeding device includes a lifting hopper mechanism, a first conveying mechanism, a swing conveying mechanism, and a height limiting mechanism. The lifting hopper mechanism includes a first gantry base, a lifting drive mechanism mounted on the first gantry base, a hopper driven and connected to the lifting drive mechanism, and a vibrating motor mounted on the hopper. The first conveying mechanism includes a first transmission mechanism mounted on the first gantry base and a first conveyor belt, the first transmission mechanism driving the first conveyor belt to rotate. The swing conveying mechanism includes a base, a second gantry base mounted on the base, an X-axis sliding plate slidably connected to the second gantry base along the X-axis direction, and a swing drive mechanism mounted on the second gantry base for driving the X-axis sliding plate to reciprocate. The system includes a mechanism, a second transmission mechanism mounted on the X-axis slide plate, and a second conveyor belt. The second transmission mechanism drives the second conveyor belt to rotate. The height limiting mechanism includes a bracket mounted on one side of the second transmission mechanism, a height limiting cylinder mounted on the bracket, and a height limiting baffle connected to the height limiting cylinder. The material loading assembly includes a lifting cylinder mounted on the Y-axis slide plate, a weighing sensor connected to the lifting cylinder, and a support plate connected to the weighing sensor. The clamping mechanism includes a first gripper mounted on the Y-axis slide plate and two opposing clamping plates. Each clamping plate includes a side plate and a top plate connected to the top of the side plate. The two clamping plates are respectively mounted on the two grippers of the first gripper.

3. The fully automatic ceramic capacitor arranging machine according to claim 2, characterized in that, The lifting drive mechanism includes a lifting plate, support rods connected to the four sides of the top of the lifting plate, two support plates, a first servo motor mounted on the first gantry seat and connected to the lifting plate via a lead screw, a first guide sleeve connected to the support rods on the first gantry seat, the support plates being fixedly connected between the top ends of two adjacent support rods, ear plates being symmetrically arranged on both sides of the hopper, one ear plate being hinged to one of the support plates, and the other ear plate being supported on the other support plate, the support plates being provided with quick clamps for pressing the ear plates onto the support plates; the swing drive mechanism includes a fourth servo motor mounted on the second gantry seat, an eccentric wheel connected to the output shaft of the fourth servo motor, and a connecting rod, one end of the connecting rod being hinged to the eccentric wheel, and the other end of the connecting rod being hinged to the X-axis sliding plate.

4. The fully automatic ceramic capacitor arranging machine according to claim 3, characterized in that, The first transmission mechanism includes a first transmission bracket fixedly connected to the first gantry, a first drive shaft and a first driven shaft rotatably connected to both sides of the first transmission bracket, and a second servo motor disposed on one side of the first transmission bracket and drivenly connected to the first drive shaft. The first conveyor belt is connected between the first drive shaft and the first driven shaft. Two first side baffles fixedly connected to the first transmission bracket are symmetrically arranged on the first conveyor belt. A first guide block is connected between the two first side baffles. A first guide slope is provided on the first guide block. The second transmission mechanism includes a second transmission bracket fixedly connected to the X-axis sliding plate, a second drive shaft and a second driven shaft rotatably connected to both sides of the second transmission bracket, and a third servo motor disposed on one side of the second transmission bracket and drivenly connected to the second drive shaft. The second conveyor belt is connected between the second drive shaft and the second driven shaft. The bracket is fixedly connected to the second transmission bracket. Two second side baffles fixedly connected to the second transmission bracket are symmetrically arranged on the second conveyor belt. A second guide block is connected between the two second side baffles. A second guide slope is provided on the second guide block.

5. A fully automatic ceramic capacitor arranging machine according to claim 1 or 4, characterized in that, The arranging machine also includes a buffer station, which includes a hopper and a lifting mechanism. The hopper includes a hopper base plate, several columns connected between the bottom of the hopper base plate and the machine platform, and several railings set on the hopper base plate. The lifting mechanism includes a support plate, an electric push rod set on the bottom of the hopper base plate, several guide rods fixedly connected to the bottom of the support plate, and a connecting plate connected between the bottom ends of the guide rods. The bottom end of the electric push rod is connected to the bottom of the support plate. A second guide sleeve corresponding to the guide rod is provided through the hopper base plate. The guide rod is movably set on the second guide sleeve. The first robot arm can transfer the mesh frame between the loading position, the dust removal and turning position, and the hopper.

6. The fully automatic ceramic capacitor arranging machine according to claim 5, characterized in that, The flipping mechanism includes a rotating base mounted on the machine platform, a rotating pallet rotatably connected to the rotating base, a rotating cylinder mounted on one side of the rotating base and drivenly connected to the rotating pallet, and rotating pressing cylinders distributed on the four sides of the rotating pallet; the dust removal mechanism includes a first support mounted on the machine platform, an X-axis linear drive mechanism mounted on the first support, an air blowing plate drivenly connected to the X-axis linear drive mechanism, and a brush. The air blowing plate has an air chamber inside, an air inlet communicating with the air chamber is provided on one side of the air blowing plate, air holes communicating with the air chamber are evenly distributed on the top surface of the air blowing plate, a slot is provided on the top of the air blowing plate, and the brush is detachably connected to the slot.

7. A fully automatic ceramic capacitor arranging machine according to claim 6, characterized in that, The temporary placement and top-loading station also includes a top-loading mechanism, which includes a vertical plate on the machine platform, a top-loading cylinder on the vertical plate, a pin mounting plate driven and connected to the top-loading cylinder, and a number of lifting components distributed on the pin mounting plate. The lifting components include a pad on the top of the pin mounting plate and a number of spring pins distributed on the top of the pad. The top of the temporary placement platform has a clearance window corresponding to the lifting components, and the top of the spring pin extends out of the top surface of the clearance window.

8. The fully automatic ceramic capacitor arranging machine according to claim 7, characterized in that, The centering mechanism includes a second support mounted on the machine base, a fixed centering component, and several movable centering components. Both the fixed and movable centering components include a pad, a lifting cylinder mounted on the top of the pad, a second pneumatic gripper driven by the lifting cylinder, uprights fixedly connected to both sides of the top of the pad, and a pressure plate fixedly connected between the top ends of the two uprights. The pressure plate has clearance grooves on both sides and a groove on its top. The pad of the fixed centering component is fixedly connected to the top of the second support. The movable centering component also includes a horizontal... The width-adjusting drive cylinder is provided. The pad of the movable centering component is driven and connected to the horizontal width-adjusting drive cylinder. Centering arm components are installed on both jaws of the second gripper. The centering arm components include a third connecting arm connected to the jaws of the second gripper and centering push plates respectively connected to both ends of the third connecting arm. The mesh pressing mechanism includes a support column on the machine base, a Y-axis linear drive mechanism on the top of the support column, a horizontal arm plate driven and connected to the Y-axis linear drive mechanism, several mesh pressing drive cylinders arranged in parallel on the horizontal arm plate, and a pressure plate driven and connected to the mesh pressing drive cylinder. The pressure plate is matched with the groove.

9. A fully automatic ceramic capacitor arranging machine according to claim 8, characterized in that, The feeding and discharging conveyor line also includes a feeding lifting mechanism and a discharging lowering mechanism. The feeding lifting mechanism and the discharging lowering mechanism are respectively disposed on the loading position and the discharging position. The feeding lifting mechanism includes a first upright frame disposed on the feeding and discharging conveyor line, a first lifting cylinder disposed on the first upright frame, a longitudinal connecting plate driven and connected to the first lifting cylinder, a second lifting cylinder disposed on the longitudinal connecting plate, and a first fork arm assembly driven and connected to the second lifting cylinder. The discharging lowering mechanism includes a second upright frame disposed on the feeding and discharging conveyor line, a lowering cylinder disposed on the second upright frame, and a second fork arm assembly driven and connected to the lowering cylinder. The first fork arm assembly and the second fork arm assembly each include a first connecting arm and a plurality of fork arms spaced apart on the first connecting arm. A plurality of strip-shaped raised plates are arranged in parallel at equal intervals on the feeding and discharging conveyor line. The fork arms can enter the gap between two adjacent strip-shaped raised plates. A plurality of proximity sensors are disposed on the side of the first connecting arm of the feeding lifting mechanism.

10. A fully automatic ceramic capacitor arranging machine according to claim 9, characterized in that, The second robotic arm includes a robot mounted on the machine base and a composite gripping mechanism. The composite gripping mechanism includes a mounting base mounted on the output shaft of the robot, a first gripping assembly, a second gripping assembly, and a clamping assembly. The first gripping assembly includes an electric gripper mounted on the bottom of the mounting base and two first gripping arm assemblies respectively mounted on the two grippers of the electric gripper. The first gripping arm assembly includes a second connecting arm and several L-shaped support plates connected to the second connecting arm. The second gripping assembly includes a mounting frame mounted on one side of the mounting base, several magnetic drive cylinders mounted on the mounting frame, and magnetic blocks mounted on the output shafts of the magnetic drive cylinders. The clamping assembly includes several clamping drive cylinders mounted on the mounting frame and a pressure plate connected between the output shafts of the clamping drive cylinders. The rotating support plate, the pressure mesh support plate, and the support plate all have several clearance notches distributed along their edges to allow clearance between the L-shaped support plates.

Citation Information

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