Linear topological structure of 5MW wind generating set control equipment
By adopting a linear topology in wind turbine generators and using E-bus and fiber optic connections to connect key components, the complex wiring and difficult maintenance problems of traditional control equipment are solved, achieving stable data transmission and system reliability, and facilitating expansion and upgrades.
Patent Information
- Application Number
- CN202410691658.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-12-02
AI Technical Summary
The centralized control architecture of traditional wind turbine generator control equipment has problems such as complex wiring, difficult maintenance, and poor scalability. It is especially difficult to meet the actual needs in large wind turbine generators. In addition, the existing linear topology has shortcomings such as slow communication speed, unstable data transmission, and poor compatibility of expansion modules.
A linear topology for the control equipment of a 5MW wind turbine generator set is adopted. By setting multiple key components such as PLC, switch, human-machine interface, power supply, input/output module and fieldbus communication module in the tower base and nacelle, and using E-bus and fiber optic connection, fast data transmission and stability are achieved, increasing the reliability and scalability of the system.
It improves the reliability and maintainability of the wind turbine generator control system, reduces wiring complexity, facilitates system expansion and upgrades, and ensures the stability of data transmission and the system's rapid location and repair capabilities.
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Figure CN121047711A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of offshore wind power technology, specifically relating to a linear topology structure for a 5MW wind turbine generator control device. Background Technology
[0002] As a core component of wind power generation systems, the performance and reliability of the control equipment for wind turbine generators are crucial to the overall operational efficiency and safety of the system. Traditional wind turbine generator control equipment typically employs a centralized control architecture, where all control components and modules are housed in a single control cabinet and connected via complex cabling. While this architecture is simple in structure, it suffers from several drawbacks, such as complex wiring, difficult maintenance, and poor scalability. Especially in large wind turbine generators, the sheer number and complexity of control devices make the traditional centralized control architecture insufficient to meet practical needs.
[0003] In recent years, various new control equipment architectures for wind turbine generators have emerged, among which the linear topology has attracted widespread attention due to its advantages such as simple structure, ease of expansion, and convenient maintenance. The linear topology divides control equipment according to function and connects them via communication methods such as buses or fiber optics, forming a linear structure. This structure can greatly improve the reliability and maintainability of control equipment, while reducing wiring complexity and facilitating system expansion and upgrades. However, the linear topology of current wind turbine generator control equipment still has some shortcomings, such as slow communication speed, unstable data transmission, and poor compatibility of expansion modules. Summary of the Invention
[0004] To address these issues, this invention proposes a linear topology for a 5MW wind turbine generator control system, aiming to further improve the performance and reliability of the wind turbine generator control system.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A linear topology for a 5MW wind turbine generator control device, comprising:
[0007] The tower base includes a tower base debugging PLC, a tower base switch, a tower base human-machine interface, a first power supply, a main controller, a power grid measurement module, a first input / output module, and a first fieldbus communication module; and more.
[0008] The engine room includes a commissioning PLC, an engine room switch, an engine room human-machine interface, a second power supply, a second input / output module, and a second fieldbus communication module.
[0009] The tower base debugging PLC is connected to the tower base switch and the main controller respectively; the tower base switch is connected to the tower base human-machine interface and to the nacelle switch via the tower's optical fiber; the nacelle switch is connected to the nacelle debugging PLC and the nacelle human-machine interface; the power grid measurement module, the first input / output module, and the first fieldbus communication module are all connected to the main controller respectively; the second input / output module and the second fieldbus communication module are connected to the nacelle switch.
[0010] Furthermore, the tower-based debugging PLC is connected to the main controller via the E-bus on the backplane for debugging and communication; the tower-based switch is connected to the tower-based HMI to provide data exchange between the HMI and the main controller.
[0011] Furthermore, the tower base switch is connected to the cabin switch via tower fiber optic cable to realize data transmission between the tower base and the cabin; coupling modules EK1521 and EK1501 are used as interfaces for fiber optic connection.
[0012] Furthermore, the engine room commissioning PLC is connected to the engine room switch via the E-bus on the backplane for commissioning and communication; the engine room switch is connected to the engine room human-machine interface (HMI) to provide data exchange between the HMI and various control components inside the engine room.
[0013] Furthermore, it also includes an expansion module EK1110 installed in the low-voltage cabinet of the cabin. The expansion module EK1110 is connected to the cabin switch via an interface and to the coupling module EK1100 in the high-voltage cabinet of the cabin via internal cables or optical fibers.
[0014] Furthermore, the coupling module EK1100 is located in the high-voltage cabinet of the engine room and is used to transmit the data of the expansion module EK1110 to other devices or systems in the high-voltage cabinet.
[0015] Furthermore, it also includes a terminal module EL9011, which is connected to the coupling module EK1100 via internal cables or optical fibers.
[0016] Furthermore, the linear topology of the 5MW wind turbine generator control equipment is used in the wind turbine generator control system.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] This solution provides a linear topology for the control equipment of a 5MW wind turbine generator set. By adopting a linear topology, the control equipment is divided according to function and connected via communication methods such as bus or fiber optics. This approach is simple and efficient, reduces the coupling between devices, and improves the overall reliability of the system. Even if a component fails, it will not have a serious impact on the entire system, facilitating rapid location and repair, and increasing the reliability of the control system. Attached Figure Description
[0019] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:
[0020] Figure 1 This is a simplified structural diagram of a linear topology for a 5MW wind turbine generator control device according to an embodiment of the present invention. Detailed Implementation
[0021] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.
[0022] The following detailed description is exemplary and intended to provide further detailed explanation of the invention. Unless otherwise specified, all technical terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to limit the scope of exemplary embodiments according to the invention.
[0023] In the description of this invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more. It should be noted in the description of this invention that, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0025] This invention designs a linear topology for the control equipment of a 5MW wind turbine generator set, used in the wind turbine generator set control system. Starting from a PLC (Programmable Logic Controller), various modules are connected via an E-bus on the backplane to achieve rapid data transmission and accurate command execution. Simultaneously, the system also connects the tower base and nacelle via optical fiber to ensure the stability and reliability of data transmission.
[0026] like Figure 1 As shown, a linear topology for a 5MW wind turbine generator control system includes: a tower-based debugging PLC, a tower-based switch, a tower-based human-machine interface (HMI), a first power supply, a main controller, a power grid measurement module, a first input / output module, and a first fieldbus communication module, all located at the tower base; and a nacelle-based debugging PLC, a nacelle switch, a nacelle HMI, a second power supply, a second input / output module, and a second fieldbus communication module, all located at the nacelle. The tower-based debugging PLC is connected to both the tower-based switch and the main controller. The tower-based switch is connected to the tower-based HMI and, via fiber optic cable from the tower, to the nacelle switch. The nacelle switch is connected to both the nacelle debugging PLC and the nacelle HMI. The power grid measurement module, the first input / output module, and the first fieldbus communication module are all connected to the main controller. The second input / output module and the second fieldbus communication module are connected to the nacelle switch. The main controller receives information from various sensors, actuators, and operator inputs, and manages the operation of the entire system according to predetermined control logic.
[0027] The linear topology of the 5MW wind turbine generator control equipment provided in this solution enables real-time monitoring, data acquisition, signal processing, and control command transmission of the wind turbine generator through multiple key components distributed in the tower base and nacelle, ensuring efficient and stable control of the wind turbine generator.
[0028] In one specific embodiment, the tower-based commissioning PLC is located at the tower base and is mainly used for commissioning and communication. It is connected to the main controller via an E-bus on the backplane for commissioning and communication. The tower-based switch connects the tower-based HMI and the nacelle switch, providing data exchange between the HMI and the main controller and nacelle equipment. It connects to the nacelle switch via fiber optic cable from the tower, enabling data transmission between the tower base and the nacelle. The tower-based HMI provides operators with an intuitive interface for monitoring and controlling the equipment at the tower base. The primary power supply provides power to the equipment at the tower base. The main controller is the core of the wind turbine generator control system, responsible for the control logic and data processing of the entire system. The main controller connects to the power grid measurement module, the first input / output module, and the first fieldbus communication module to ensure data accuracy and real-time performance. The power grid measurement module monitors the power grid status, such as voltage, current, and frequency. The first input / output module receives and sends control signals to ensure coordinated operation of all parts of the system. The first fieldbus communication module communicates with field devices, ensuring efficient data transmission between them. The nacelle commissioning PLC, located in the nacelle, is primarily used for commissioning and communication. It connects to the nacelle switch via an E-bus on the backplane. The nacelle switch connects the commissioning PLC and the nacelle HMI (Human-Machine Interface), facilitating data exchange between the HMI and various control components within the nacelle. It also connects to the tower-based switch via fiber optic cable from the tower, enabling data transmission between the nacelle and the tower. The nacelle HMI provides operators with a user interface for monitoring and controlling the equipment within the nacelle. A secondary power supply provides power to the equipment in the nacelle. A secondary input / output module receives and sends control signals from within the nacelle, ensuring coordinated operation of all components. A secondary fieldbus communication module communicates with field devices within the nacelle, ensuring efficient data transmission within the nacelle.
[0029] The power grid measurement module, first and second input / output modules, and first and second fieldbus communication modules are responsible for real-time data acquisition and monitoring, ensuring data accuracy and timeliness. Data is efficiently transmitted through switches at the tower base and nacelle, as well as fiber optic cables within the tower. The main controller determines the operating status of the wind turbine generator based on real-time data and sends control commands through the input / output modules to ensure stable system operation. The human-machine interfaces at the tower base and nacelle provide operators with an intuitive interface for convenient monitoring and control of the wind turbine generator. The first and second power supplies provide power support to the equipment at the tower base and nacelle, ensuring normal equipment operation.
[0030] In one optional embodiment, the tower-based debugging PLC is connected to the main controller via an E-bus on the backplane for debugging and communication; the tower-based switch is connected to the tower-based HMI for providing data exchange between the HMI and the main controller.
[0031] In one optional embodiment, the tower base switch is connected to the nacelle switch via tower fiber optic cable to achieve data transmission between the tower base and the nacelle; wherein coupling modules EK1521 and EK1501 are used as the interface for fiber optic connection. The nacelle commissioning PLC is connected to the nacelle switch via E-bus on the backplane for commissioning and communication; the nacelle switch is connected to the nacelle human-machine interface (HMI) to provide data exchange between the HMI and various control components inside the nacelle.
[0032] In a preferred embodiment, the system further includes an expansion module EK1110 located in the low-voltage cabinet of the engine room. The expansion module EK1110 is connected to the engine room switch via an interface and to a coupling module EK1100 located in the high-voltage cabinet of the engine room via internal cables or optical fibers. The coupling module EK1100, located in the high-voltage cabinet, is used to transmit data from the expansion module EK1110 to other devices or systems within the high-voltage cabinet.
[0033] As a specific example of this solution, the expansion module EK1110 is located in the low-voltage cabinet of the nacelle, while the coupling module EK1100 is located in the high-voltage cabinet of the nacelle. The EK1100 module is primarily responsible for transmitting data from the expansion module EK1110 to other devices or systems within the high-voltage cabinet, acting as a bridge for data exchange. Specifically, the EK1100 module connects to the expansion module EK1110 via internal cables or optical fibers to achieve data transmission between the two. Inside the nacelle, data is first pre-processed by the expansion module EK1110 and then transmitted to the entire wind turbine control system via a connection to the nacelle switch. For data that needs to be transmitted to the high-voltage cabinet, the EK1110 transmits the data to the coupling module EK1100 via internal cables or optical fibers. The EK1100 then further transmits the data to other devices within the high-voltage cabinet.
[0034] In a preferred embodiment, a terminal module EL9011 is also included, which is connected to the coupling module EK1100 via an internal cable or optical fiber.
[0035] As a specific example of this solution, the EL9011 module receives signal input from the outside and transmits it to the coupling module EK1100 via internal cables or optical fibers. The EK1100 then transmits the signal to other parts of the system, such as the main controller and the power grid measurement module.
[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0037] As is known from common technical knowledge, this invention can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this invention or its equivalents are included in this invention.
Claims
1. A linear topology for a 5MW wind turbine generator control device, characterized in that, include: The tower base includes a tower base debugging PLC, a tower base switch, a tower base human-machine interface, a first power supply, a main controller, a power grid measurement module, a first input / output module, and a first fieldbus communication module; and more. The engine room includes a commissioning PLC, an engine room switch, an engine room human-machine interface, a second power supply, a second input / output module, and a second fieldbus communication module. The tower base debugging PLC is connected to the tower base switch and the main controller; the tower base switch is connected to the tower base human-machine interface and to the nacelle switch via fiber optic cable through the tower; the nacelle switch is connected to the nacelle debugging PLC and the nacelle human-machine interface. The power grid measurement module, the first input / output module, and the first fieldbus communication module are all connected to the main controller; the second input / output module and the second fieldbus communication module are connected to the cabin switch.
2. The linear topology of the 5MW wind turbine generator control equipment according to claim 1, characterized in that, The tower base debugging PLC is connected to the main controller via the E-bus on the back panel for debugging and communication; The tower base switch connects to the tower base human-machine interface (HMI) and is used to provide data exchange between the HMI and the main controller.
3. The linear topology of the 5MW wind turbine generator control equipment according to claim 1, characterized in that, The tower base switch is connected to the cabin switch via tower fiber optic cable to realize data transmission between the tower base and the cabin; coupling modules EK1521 and EK1501 are used as interfaces for fiber optic connection.
4. The linear topology of the 5MW wind turbine generator control equipment according to claim 1, characterized in that, The PLC for engine room commissioning is connected to the engine room switch via the E-bus on the backplane for commissioning and communication; the engine room switch is connected to the engine room human-machine interface (HMI) to provide data exchange between the HMI and various control components inside the engine room.
5. The linear topology of the 5MW wind turbine generator control equipment according to claim 1, characterized in that, It also includes an expansion module EK1110 installed in the low-voltage cabinet of the cabin. The expansion module EK1110 is connected to the cabin switch via an interface and to the coupling module EK1100 in the high-voltage cabinet of the cabin via internal cables or optical fibers.
6. The linear topology of the 5MW wind turbine generator control equipment according to claim 5, characterized in that, The coupling module EK1100 is located in the high-voltage cabinet of the engine room and is used to transmit the data of the expansion module EK1110 to other devices or systems in the high-voltage cabinet.
7. The linear topology of the 5MW wind turbine generator control equipment according to claim 6, characterized in that, It also includes the terminal module EL9011, which is connected to the coupling module EK1100 via internal cables or optical fibers.
8. The linear topology of the 5MW wind turbine generator control equipment according to claim 1, characterized in that, The linear topology of the 5MW wind turbine generator control equipment is used in the wind turbine generator control system.
