Truss tower lifting system

By designing a truss tower lifting system and utilizing climbing ladder components, conduit components, and condition monitoring components, the stability and safety of the transmission tower lifting equipment have been achieved, solving the problems of equipment swaying and sudden falls or overshoots, thus improving safety and equipment lifespan.

CN121085071APending Publication Date: 2025-12-09COOPER (TIANJIN) TECH CO LTD
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Patent Information

Application Number
CN202511348226.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-20
Publication Date
2025-12-09

AI Technical Summary

Technical Problem

Existing transmission tower lifting equipment has poor safety, is easily affected by wind and weather factors, causing it to sway, and poses a risk of falling or overshooting, endangering worker safety.

Method used

A truss tower lifting system was designed, including a ladder assembly, a guide tube assembly, a car structure, a lifting assembly, a safety lock, a working wire rope, and a status monitoring assembly. Through the coordinated action of these components, the stable lifting and lowering of the car and real-time monitoring are achieved, preventing falls or overshoots in case of emergencies.

Benefits of technology

It improves the safety of lifting equipment, avoids equipment swaying and emergencies, ensures the safety of workers, and extends the service life of the working wire rope.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a truss tower lifting system. Comprising a ladder stand assembly, and a guide pipe assembly is installed on the ladder stand assembly; the elevator further comprises a car structure and a safety lock, and the safety lock is matched with the safety steel wire rope. The elevator further comprises a lifting top plate and a lifting assembly and further comprises a working steel wire rope wound on the lifting assembly, one end of the working steel wire rope is connected with the top of the elevator car structure, the other end of the working steel wire rope is arranged in the guide pipe assembly in a penetrating mode, and a balance weight column movably arranged in the guide pipe assembly in a penetrating mode is installed on the working steel wire rope. The emergency stop control assembly penetrates through the top of the guide pipe assembly and is movably connected with the guide pipe assembly, and when the balance weight column moves into the emergency stop control assembly and collides with the guide pipe assembly, the emergency stop control assembly can be driven to move upwards; the device further comprises a state monitoring assembly movably connected to the lifting top plate. According to the elevator, workers and maintenance equipment can be driven to stably ascend and descend along the crawling ladder, the possibility that the elevator car falls or rushes to the top due to emergencies can be avoided, and the safety is high.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of lifting equipment, and particularly relates to a truss tower lifting system. BACKGROUND

[0002] A power transmission tower is a support point of an overhead line and is a tower-shaped building for power transmission. The structural feature of the power transmission tower is that various tower types all belong to a space truss structure. A single-circuit power transmission tower is a power transmission tower on which one circuit is arranged, and a double-circuit power transmission tower is a power transmission tower on which two circuits are arranged.

[0003] The power transmission tower is a very important part of power transmission. In order to ensure that the power transmission line reliably and safely operates, a worker needs to climb a climbing ladder (or a climbing tower) of the power transmission tower to perform high-altitude work to perform various maintenance and maintenance on the power transmission line. With the construction of extra-high voltage, super-high voltage and smart grids, the workload of line operation and maintenance work is increasing, and the tower climbing and maintenance work of the power transmission tower will be more and more frequent. With the continuous increase of the height of the power transmission tower, the strength of the tower climbing and maintenance work is also increasing, and the work efficiency is also lower and lower. Therefore, gradually using mechanical equipment to replace human tower climbing will become the development direction of future power maintenance work.

[0004] At present, there are four kinds of traditional tower climbing devices, namely, a well-type elevator, a construction hoist, a tower climbing machine and a portable manned tower climbing device. The above four manned lifting devices bring great convenience to the maintenance and maintenance work of the power transmission line and solve the problem of the worker climbing the iron tower on foot and carrying tools, but there are still many problems. Various power transmission tower lifting devices have poor safety. Due to the limitation of the structure and the influence of wind, weather and other factors, the equipment is easy to shake. Moreover, during the operation of the lifting device, the lifting device is easy to fall or hit the top due to sudden conditions, thereby endangering the safety of the workers. Therefore, it is urgent to design a truss tower lifting system to solve the above problems. SUMMARY

[0005] The present application provides a truss tower lifting system with a reasonable structure design to solve the technical problems in the prior art. The present application can drive the workers and maintenance equipment to stably ascend and descend along the climbing tower, and can avoid the possibility of falling or hitting the top of the car due to sudden conditions, and has high safety.

[0006] The technical scheme adopted by the present application to solve the technical problems existing in the prior art is: a truss tower lifting system comprises a ladder climbing assembly fixed on a truss tower, a guide pipe assembly parallel to the ladder climbing assembly is installed on the ladder climbing assembly; a car structure is further included, a plurality of roller devices are installed on the back of the car structure, the plurality of roller devices are all in rolling connection with the ladder climbing assembly in the vertical direction, a safety lock is installed in the car structure, and the safety lock cooperates with a safety steel wire rope installed on the truss tower; a lifting top plate is further installed on the top of the truss tower, a lifting assembly is electrically connected with a power source, a working steel wire rope is wound on the lifting assembly, one end of the working steel wire rope is connected with the top of the car structure, the other end of the working steel wire rope is arranged in the guide pipe assembly, and a counterweight column movably arranged in the guide pipe assembly is installed on the working steel wire rope; a sudden stop control assembly movably arranged in the guide pipe assembly is further included, when the counterweight column moves into the sudden stop control assembly under the driving of the working steel wire rope and collides with the sudden stop control assembly, the sudden stop control assembly is driven to move upward, and the car structure is then suddenly stopped and braked; a state monitoring assembly for installing the safety steel wire rope is movably connected with the lifting top plate, and the state monitoring assembly is used for monitoring the running state of the car structure and then braking the car structure.

[0007] The truss tower lifting system provided by the present application can drive the car structure to move up and down through the lifting assembly and the working steel wire rope, the car structure can stably move up and down along the ladder climbing assembly through the rolling contact of the plurality of roller devices with the ladder climbing assembly and the guiding effect of the ladder climbing assembly, the staff and the maintenance devices carried by the staff are not affected by the wind, weather and other factors during the movement, and the car structure and other equipment are prevented from shaking during the movement; the state monitoring assembly, the safety steel wire rope and the safety lock are cooperated to monitor the movement state of the car structure in real time, the car structure is braked when the car structure falls or hits the top, the safety of the staff is ensured, and the safety of the lifting system is improved; the guide pipe assembly is arranged to guide and protect the working steel wire rope, the working steel wire rope is prevented from shaking under the influence of the wind, weather and other factors, the working steel wire rope is prevented from entangling or colliding with other components of the lifting system or other components on the moving path, and the service life of the working steel wire rope is prolonged; the sudden stop control assembly is arranged to stop and brake the car structure when the steel wire rope in the guide pipe assembly is wound or knotted due to uneven stress, abnormal shaking or impurities adhered thereto, sudden situations of the car structure during the movement are avoided, and the safety of the staff is further improved.

[0008] Preferably: the state monitoring assembly comprises a monitoring mounting sleeve pivotally connected on the lifting roof plate, a height-adjustable trigger sensor one is mounted on the outer wall of the monitoring mounting sleeve, the trigger sensor one adopts a bidirectional trigger limit switch; an elastic connecting mechanism elastically connected with the monitoring mounting sleeve and capable of triggering the trigger sensor one is arranged in the inner cavity of the monitoring mounting sleeve, and the elastic connecting mechanism is used for mounting the safety steel wire rope.

[0009] Preferably: the elastic connecting mechanism comprises a tensioning screw slidingly arranged in the monitoring mounting sleeve, and a compression spring is sleeved on the tensioning screw and located in the inner cavity of the monitoring mounting sleeve; the lower end of the compression spring is in abutting contact with the bottom of the inner cavity of the monitoring mounting sleeve, and the upper end of the compression spring is in abutting contact with a locking nut and a gasket mounted on the upper portion of the tensioning screw; the elastic connecting mechanism further comprises a trigger plate one mounted on the lower portion of the tensioning screw and used for triggering the trigger sensor one.

[0010] Preferably: the emergency stop control assembly comprises a position-adjustable trigger sensor two mounted on the truss tower; the assembly further comprises a counterweight plate provided with a through slot in the middle portion, the counterweight plate is arranged on the top of the guide pipe assembly and is arranged on the climbing ladder assembly, a support cylinder mechanism is mounted on the counterweight plate, the upper end of the guide pipe assembly is arranged in the support cylinder mechanism and is in sliding contact with the support cylinder mechanism; two blocking screws are arranged in parallel on the top of the support cylinder mechanism, and a gap is left between the two blocking screws for the safety steel wire rope to pass through; the assembly further comprises a trigger plate structure mounted on the top of the support cylinder mechanism and used for triggering the trigger sensor two.

[0011] Preferably: the support cylinder mechanism comprises two guide pipe clamping plates which are abutted and detachably connected with the counterweight plate, the two guide pipe clamping plates are detachably connected through bolts and locking nuts, and the abutted two guide pipe clamping plates form a square pipe which is in sliding cooperation with the guide pipe assembly; the trigger plate structure comprises two trigger plates two which are in semicircular structure and have downwardly bent diameter edges, the two trigger plates two are detachably connected through bolts and locking nuts, and an open slot is arranged at the center of each trigger plate two, the abutted two open slots form a rope passing slot through which the upper end of the support cylinder mechanism passes, and the inner edges of each open slot are downwardly bent and connected with the upper end of the corresponding guide pipe clamping plate through the blocking screw and the locking nut.

[0012] Preferably: the climbing ladder assembly comprises a plurality of climbing ladder sections mounted on the truss tower, and the plurality of climbing ladder sections are connected in a first-end-to-last-end abutting mode; the guide pipe assembly comprises a plurality of rope passing guide pipe sections which are arranged in parallel with the climbing ladder sections and are mounted on the climbing ladder sections, an installation pipe sleeve which is in plug-in cooperation with the two adjacent rope passing guide pipe sections is arranged between the two adjacent rope passing guide pipe sections, a plurality of installation pressing plates are mounted on the corresponding climbing ladder sections, and an installation adapter plate is mounted through the plurality of installation pressing plates, a guide pipe support for clamping and fixing the rope passing guide pipe section is mounted on the installation adapter plate, and a V-shaped slot which is matched with the outer peripheral wall of the rope passing guide pipe section is arranged at the inner end of the guide pipe support.

[0013] Preferably: the lifting assembly comprises a lifting mounting frame, a hoist and a wire rope guide pipe mounting plate are installed on the lifting mounting frame, and a wire rope guide pipe is installed on the wire rope guide pipe mounting plate, the wire rope guide pipe comprises a circular arc pipe section which is connected with the upper port of the hoist, a straight pipe section is integrally formed at the lower port of the circular arc pipe section, and a wire rope guide sleeve connected with the lifting mounting frame is installed at the lower end of the straight pipe section. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a schematic diagram of the front view structure of the present application;

[0015] Figure 2 is a schematic diagram of the perspective structure of the main body part of the present application;

[0016] Figure 3 is a schematic diagram of the perspective structure of the lifting assembly in the present application;

[0017] Figure 4 is a schematic diagram of the cooperation of the state monitoring assembly, the safety wire rope and the safety lock in the present application;

[0018] Figure 5 is a schematic diagram of the local section view of the state monitoring assembly in the present application;

[0019] Figure 6 is a schematic diagram of the A area in Figure 2 ;

[0020] Figure 7 is a schematic diagram of the B area in Figure 2 ;

[0021] In the figure: 1, car structure; 2, working wire rope; 3, lifting top plate; 4, lifting assembly; 4-1, hoist; 4-2, lifting mounting frame; 4-3, electric control box; 4-4, wire rope guide pipe; 4-5, wire rope guide pipe mounting plate; 4-6, wire rope guide sleeve; 5, state monitoring assembly; 5-1, trigger plate one; 5-2, monitoring mounting sleeve; 5-3, tensioning screw; 5-4, compression spring; 5-5, locking nut; 5-6, pivoting connection shaft; 5-7, limiting installation plate; 5-8, trigger sensor one; 6, safety wire rope; 7, emergency stop control assembly; 7-1, counterweight plate; 7-2, guide pipe clamping plate; 7-3, trigger plate two; 7-4, blocking screw; 7-5, wire rope passing slot; 7-6, trigger sensor two; 7-7, limiting mounting seat; 8, climbing ladder assembly; 8-1, climbing ladder section; 8-2, anti-falling guide rail section; 9, guide pipe assembly; 9-1, mounting pipe sleeve; 9-2, wire rope passing guide pipe section; 9-3, mounting pressing plate; 9-4, mounting adapter plate; 9-5, guide pipe support; 10, safety lock; 11, counterweight column. DETAILED DESCRIPTION

[0022] In order to further understand the inventive content, features and effects of the present application, the following examples are described in detail as follows:

[0023] Please refer to Figure 1 and Figure 2 The truss tower lifting system of the present application comprises a ladder climbing assembly 8 fixed on the truss tower, a guide pipe assembly 9 is installed on the ladder climbing assembly 8 in parallel with the ladder climbing assembly 8; further comprising a car structure 1, a plurality of roller devices are installed on the back of the car structure 1, the plurality of roller devices are in rolling connection with the ladder climbing assembly 8 in the vertical direction, a safety lock 10 is installed in the car structure 1, and the safety lock 10 cooperates with the safety steel wire rope 6 installed on the truss tower.

[0024] The present embodiment further comprises a lifting top plate 3 installed on the top of the truss tower and a lifting assembly 4 electrically connected with the power supply, and further comprises a working steel wire rope 2 wound on the lifting assembly 4, one end of the working steel wire rope 2 is connected with the top of the car structure 1, for the convenience of installation, a connecting pin is installed on the top of the car structure 1, a shackle is installed on the connecting pin, and the end of the working steel wire rope 2 is connected with the shackle.

[0025] The other end of the working steel wire rope 2 is threaded in the guide pipe assembly 9, a counterweight column 11 is installed on the working steel wire rope 2 and movably threaded in the guide pipe assembly 9; further comprising an emergency stop control assembly 7 movably connected with the top of the guide pipe assembly 9, in the actual working process, the emergency stop control assembly 7 can be arranged on the ladder climbing assembly 8 or on the limiting plate arranged on the emergency stop control assembly 7. When the counterweight column 11 moves to the emergency stop control assembly 7 under the driving of the working steel wire rope 2 and collides with the emergency stop control assembly 7, the emergency stop control assembly 7 can be driven to move upward, thereby stopping and braking the car structure 1.

[0026] As shown in Figure 1 The present embodiment further comprises a state monitoring assembly 5 movably connected with the lifting top plate 3 for installing the safety steel wire rope 6, for monitoring the running state of the car structure 1 and braking the car structure 1.

[0027] As shown in Figure 5As shown, the state monitoring assembly 5 includes a monitoring mounting sleeve 5-2 pivotally connected on the lifting top plate 3, that is, a pivot connection shaft 5-6 is provided at the top of the monitoring mounting sleeve 5-2, and the monitoring mounting sleeve 5-2 is pivotally connected with the lifting top plate 3 through the pivot connection shaft 5-6. A height-adjustable trigger sensor 5-8 is installed on the outer wall of the monitoring mounting sleeve 5-2, and the trigger sensor 5-8 adopts a two-way trigger limit switch. Specifically, a limit installation plate 5-7 is installed on the monitoring mounting sleeve 5-2, and the limit installation plate 5-7 has a Z-shaped structure. A plurality of strip-shaped holes extending longitudinally are formed on the limit installation plate 5-7. The limit installation plate 5-7 is adjustably connected with the monitoring mounting sleeve 5-2 through bolts and locking nuts provided in the strip-shaped holes. The trigger sensor 5-8 is adjustably connected with the limit installation plate 5-7 through bolts and locking nuts provided in the strip-shaped holes.

[0028] Further, an elastic connection mechanism elastically connected with the monitoring mounting sleeve 5-2 and capable of triggering the trigger sensor 1 5-8 is provided in the inner cavity of the monitoring mounting sleeve 5-2, and is used for installing the safety steel wire rope 6. The elastic connection mechanism includes a tensioning screw 5-3 slidingly provided in the monitoring mounting sleeve 5-2. A compression spring 5-4 is sleeved on the tensioning screw 5-3 and located in the inner cavity of the monitoring mounting sleeve 5-2. The lower end of the compression spring 5-4 is in tight contact with the bottom of the inner cavity of the monitoring mounting sleeve 5-2, and the upper end is in tight contact with a locking nut 5-5 and a gasket installed on the upper part of the tensioning screw 5-3. The elastic connection mechanism further includes a trigger plate 1 5-1 installed on the lower part of the tensioning screw 5-3, and is used for triggering the trigger sensor 1 5-8. In addition, an installation hole is formed in the lower end of the tensioning screw 5-3, and a shackle is installed in the installation hole. The shackle is used for connecting the upper end of the safety steel wire rope 6.

[0029] In the actual working process, the upper end of the safety steel wire rope 6 is connected with the lower end of the tensioning screw 5-3 in the state monitoring assembly 5, and the safety steel wire rope 6 is installed with a counterweight after passing through the safety lock 10 installed on the car structure 1 (as shown). Figure 4 Further, a limit plate is installed at the bottom of the car structure 1, and a rope passing hole for passing the safety steel wire rope 6 is formed on the limit plate. A steel wire rope sleeve is installed in the rope passing hole to avoid damage to the safety steel wire rope 6 caused by friction with the rope passing hole during work. In addition, a limit piece with a rope passing hole is also installed on the ground. Similarly, a steel wire rope sleeve is also provided in the rope passing hole. The lower end of the safety steel wire rope 6 passes through the steel wire rope sleeve and is installed with a counterweight.

[0030] The embodiment also comprises an electric control operation platform installed on the truss tower, the electric control operation platform comprising a PLC controller and a touch display screen connected with the PLC controller, the PLC controller being connected with a power supply circuit, control ends of power elements in the lifting assembly 4 being connected to control ends of the PLC controller, the trigger sensor one 5-8 being connected to detection ends of the PLC controller, the PLC controller receiving detection information of the trigger sensor one 5-8, the PLC controller acquiring and displaying the detection information through the touch display screen, the PLC controller automatically controlling corresponding actions of each component after judgment, or sending instructions through the touch display screen, the PLC controller controlling corresponding actions of each component after receiving the instructions.

[0031] When the car structure 1 normally operates, the trigger sensor one 5-8 is in contact with the trigger plate one 5-1 and is in an untriggered state, at this time, under the action of the gravity of the safety steel wire rope 6 and the counterweight and other elements, the compression spring 5-4 is in a compressed state;

[0032] When the car structure 1 falls due to an accident, the safety lock 10 installed on the car structure 1 clamps the safety steel wire rope 6 and pulls down the safety steel wire rope 6 under the action of the falling car structure 1, under the pulling action of the safety steel wire rope 6, the tensioning screw rod 5-3 and the trigger plate one 5-1 installed thereon move downward, thereby triggering the trigger sensor one 5-8, the trigger sensor one 5-8 is triggered and transmits information to the PLC controller, the power elements in the lifting assembly 4 stop operating under the control of the PLC controller, thereby braking the car structure 1;

[0033] When the car structure 1 hits the top due to an accident, the safety lock 10 clamps the safety steel wire rope 6 and moves upward under the action of the car structure 1 hitting the top, at this time, the compression external force on the compression spring 5-4 instantaneously decreases, so that the compressed compression spring 5-4 is released, thereby driving the trigger plate one 5-1 to move upward, realizing reverse triggering of the trigger sensor one 5-8, the trigger sensor one 5-8 is triggered and transmits information to the PLC controller, the power elements in the lifting assembly 4 stop operating under the control of the PLC controller, thereby braking the car structure 1.

[0034] As Figure 3As shown, the lifting assembly 4 includes a lifting mounting frame 4-2, a hoist 4-1 and a conduit mounting plate 4-5 are mounted on the lifting mounting frame 4-2, and a wire rope conduit 4-4 is mounted on the conduit mounting plate 4-5, the wire rope conduit 4-4 includes a circular arc pipe section opposite to the upper port of the hoist 4-1, a straight pipe section is integrally formed at the lower end of the circular arc pipe section, and a wire rope guide sleeve 4-6 connected with the lifting mounting frame 4-2 is mounted at the lower end of the straight pipe section. The wire rope guide sleeve 4-6 penetrates through the through hole formed in the lifting top plate 3. The control ends of the hoist 4-1 are connected to the control ends of the PLC controller. In addition, the lifting assembly 4 further includes a plurality of conduit spacers mounted on the conduit mounting plate 4-5, and a conduit pressing piece for clamping and fixing the wire rope conduit 4-4 is detachably mounted on each conduit spacer. In addition, a plurality of electric control boxes 4-3 are mounted on the lifting mounting frame 4-2.

[0035] Further referring to Figure 6 The above-mentioned emergency stop control assembly 7 includes a position-adjustable trigger sensor two 7-6 mounted on the truss tower; for convenient installation, a limiting mounting seat 7-7 is mounted on the truss tower, a plurality of strip-shaped holes extending transversely are formed in the limiting mounting seat 7-7, and the trigger sensor two 7-6 is detachably connected with the limiting mounting seat 7-7 through bolts and locking nuts penetrating the strip-shaped holes.

[0036] The emergency stop control assembly 7 further includes a counterweight plate 7-1 having a through slot in the middle, the counterweight plate 7-1 penetrates the top of the conduit assembly 9 and can be arranged on the ladder assembly 8 or the limiting plate member mounted on the top of the above-mentioned conduit assembly 9. A support cylinder mechanism is mounted on the counterweight plate 7-1, the upper end of the conduit assembly 9 penetrates the support cylinder mechanism and is in sliding contact with the support cylinder mechanism. Two blocking screws 7-4 are arranged side by side on the top of the support cylinder mechanism, and a gap is left between the two blocking screws 7-4 for the safety wire rope 6 to pass through; a trigger plate structure is further mounted on the top of the support cylinder mechanism for triggering the trigger sensor two 7-6. The trigger sensor two 7-6 is connected to the detection end of the PLC controller, and the PLC controller receives the detection information of the trigger sensor two 7-6.

[0037] As Figure 6As shown, the support cylinder mechanism includes two conduit clamping plates 7-2 which are abutted and detachably connected with the counterweight plate 7-1, and the two conduit clamping plates 7-2 are detachably connected through bolts and locking nuts, and the two abutted conduit clamping plates 7-2 form a square tube structure which is in sliding fit with the conduit assembly 9; in addition, the trigger plate structure includes two trigger plates II 7-3 which are in semicircular structure and have downwardly bent diameter edges, and the two trigger plates II 7-3 are detachably connected through bolts and locking nuts, and each of the two trigger plates II 7-3 is provided with an open slot at the center, and the two abutted open slots form a rope passing slot 7-5 through which the upper end of the support cylinder mechanism passes, and the inner edge of each open slot is downwardly bent and connected with the upper end of the corresponding conduit clamping plate 7-2 through a blocking screw 7-4 and a locking nut. Through the above arrangement, the installation, disassembly and daily maintenance of the emergency stop control assembly 7 can be facilitated.

[0038] In actual working process, the car structure 1 moves up and down between the ground and the top of the truss tower, when the car structure 1 is located at the standby position on the ground, the counterweight column 11 is pulled to the upper end position of the conduit assembly 9 by the working steel wire rope 2, and is close to but does not collide with the emergency stop control assembly 7; when the steel wire rope passing through the conduit assembly 9 is wound or knotted due to uneven stress, abnormal vibration or impurities adhered thereto, it is easy to cause sudden situation of the lifting car structure 1, at this time, the car structure 1 needs to be stopped, therefore, the emergency stop control assembly 7 installed on the conduit assembly 9 can realize the emergency stop of the car structure 1.

[0039] When the working steel wire rope 2 is wound or knotted in the conduit assembly 9, if the knotted part is too large, it will be clamped between the two blocking screws 7-4 in the emergency stop control assembly 7 during movement, and then drive the trigger plate II 7-3 to move upward to trigger the trigger sensor II 7-6, after the trigger sensor II 7-6 is triggered, information is transmitted to the PLC controller, the hoist 4-1 in the lifting assembly 4 is stopped from running through the control of the PLC controller, and then the car structure 1 is stopped;

[0040] If the knotted part is not enough to drive the emergency stop control assembly 7 to move upward, the counterweight column 11 will be driven upward by the working steel wire rope 2 until it collides with the top of the emergency stop control assembly 7 during the movement of the car structure 1 (before the car structure 1 descends to the ground), and then pushes the trigger plate II 7-3 to move upward to trigger the trigger sensor II 7-6, after the trigger sensor II 7-6 is triggered, information is transmitted to the PLC controller, the hoist 4-1 in the lifting assembly 4 is stopped from running through the control of the PLC controller, and then the car structure 1 is stopped.

[0041] As Figure 2As shown, the above-mentioned roller device includes a plurality of arms mounted on the back of the car structure 1, and the plurality of arms are arranged in pairs, and two guide rollers arranged in pairs are rotatably connected to each arm, and the two guide rollers arranged in pairs clasp and rollingly contact the ladder assembly 8.

[0042] As shown in Figure 2 As shown, the above-mentioned ladder assembly 8 includes a plurality of ladder sections 8-1 mounted on the truss tower, and the plurality of ladder sections 8-1 are connected in end-to-end abutting connection; in order to further improve the safety of the system, the ladder assembly 8 further includes a fall-preventing guide rail section 8-2 mounted on each ladder section 8-1, which cooperates with other fall-preventing safety lock pieces mounted on the car structure 1.

[0043] Further referring to Figure 7 The above-mentioned guide pipe assembly 9 includes a plurality of rope-penetrating guide pipe sections 9-2 mounted on each ladder section 8-1 in parallel with the ladder section 8-1, a mounting pipe sleeve 9-1 is arranged between the two adjacent rope-penetrating guide pipe sections 9-2 in plug-in cooperation with the two rope-penetrating guide pipe sections 9-2, a plurality of mounting pressure plates 9-3 are mounted on the corresponding ladder section 8-1, and a mounting adapter plate 9-4 is mounted through the plurality of mounting pressure plates 9-3, a guide pipe support 9-5 for clamping and fixing the rope-penetrating guide pipe section 9-2 is mounted on the mounting adapter plate 9-4, and a V-shaped notch compatible with the outer peripheral wall of the rope-penetrating guide pipe section 9-2 is formed at the inner end of the guide pipe support 9-5. The above-mentioned guide pipe support 9-5 has a U-shaped structure, and the above-mentioned guide pipe clamp plate 7-2 has a U-shaped structure.

[0044] Working principle:

[0045] In the actual working process, the ladder assembly 8 and the guide pipe assembly 9 mounted on the ladder assembly 8 are installed on the truss tower, and the lifting roof 3 and the lifting assembly 4 are installed on the top of the truss tower; the lifting machine 4-1 in the lifting assembly 4 pulls / releases the working steel wire rope 2, so as to realize the lifting driving movement of the car structure 1. Since the car structure 1 is in rolling contact with the ladder assembly 8 through the plurality of roller devices, the car structure 1 can be stably lifted and moved along the guide of the ladder assembly 8, so that the workers and the maintenance devices carried by the workers are not affected by the wind, weather and other factors in the lifting and moving process, and the shaking of the car structure 1 and other equipment is avoided.

[0046] Since the other end of the working steel wire rope 2 is arranged in the guide pipe assembly 9, the guide pipe assembly 9 can guide and protect the working steel wire rope 2, so as to avoid the shaking of the working steel wire rope 2 under the influence of the wind, weather and other factors, or the entanglement and collision of the working steel wire rope 2 with other parts of the lifting system or other parts on the moving path, thereby prolonging the service life of the working steel wire rope 2.

[0047] Further referring to Figure 4In the working process, the state monitoring assembly 5, the safety steel wire rope 6 and the safety lock 10 cooperate together to monitor the lifting movement state of the car structure 1 in real time, and brake the car structure 1 when the car structure 1 falls or hits the top, thereby improving the safety of the workers, and the specific principle is as described above, which will not be repeated here.

[0048] In the actual working process, when the steel wire rope arranged in the guide pipe assembly 9 is wound or knotted due to uneven stress, abnormal shaking or impurities adhered thereto, the emergency stop control assembly 7 installed on the guide pipe assembly 9 can realize the emergency stop braking of the car structure 1, thereby avoiding the sudden situation of the lifting car structure 1, and further improving the safety of the workers, and the emergency stop braking principle of the emergency stop control assembly 7 is as described above, which will not be repeated here.

Claims

1. A truss tower lifting system, characterized in that: The system includes a climbing assembly (8) fixed to the truss tower, on which a guide assembly (9) is installed parallel to the climbing assembly (8); a car structure (1) is also included, on which several roller devices are installed on the back of the car structure (1), all of which are vertically connected to the climbing assembly (8); a safety lock (10) is installed inside the car structure (1), which cooperates with a safety wire rope (6) installed on the truss tower; a lifting top plate (3) is also included on the top of the truss tower and a lifting assembly (4) electrically connected to a power source; a working wire rope (2) is also included on the lifting assembly (4), one end of which is connected to the top of the car structure (1). One end is inserted into the conduit assembly (9), and the other end is installed on the working wire rope (2). A counterweight column (11) is installed on the working wire rope (2) and is installed inside the conduit assembly (9). It also includes an emergency stop control assembly (7) installed on the top of the conduit assembly (9) and connected to it. When the counterweight column (11) moves into the emergency stop control assembly (7) under the drive of the working wire rope (2) and collides with it, it can drive the emergency stop control assembly (7) to move upward, thereby performing emergency stop braking on the car structure (1). It also includes a status monitoring assembly (5) for installing a safety wire rope (6) connected to the lifting top plate (3), which is used to monitor the operation of the car structure (1) and then brake the car structure (1).

2. The truss tower lifting system as described in claim 1, characterized in that: The status monitoring component (5) includes a monitoring mounting sleeve (5-2) pivotally connected to the lifting top plate (3). A height-adjustable trigger sensor (5-8) is installed on the outer wall of the monitoring mounting sleeve (5-2). The trigger sensor (5-8) adopts a bidirectional trigger limit switch. An elastic connection mechanism is provided in the inner cavity of the monitoring mounting sleeve (5-2) and is elastically connected to it and can trigger the trigger sensor (5-8) for installing a safety wire rope (6).

3. The truss tower lifting system as described in claim 2, characterized in that: The elastic connection mechanism includes a tensioning screw (5-3) that slides through the monitoring mounting sleeve (5-2), and a compression spring (5-4) located in the inner cavity of the monitoring mounting sleeve (5-2) is sleeved on the tensioning screw (5-3); the lower end of the compression spring (5-4) is in abutting contact with the bottom of the inner cavity of the monitoring mounting sleeve (5-2), and the upper end is in abutting contact with a locking nut (5-5) and a washer installed on the upper part of the tensioning screw (5-3); it also includes a trigger plate (5-1) installed on the lower part of the tensioning screw (5-3) for triggering a trigger sensor (5-8).

4. The truss tower lifting system as described in claim 1, characterized in that: The emergency stop control assembly (7) includes a position-adjustable trigger sensor 2 (7-6) installed on the truss tower; it also includes a counterweight plate (7-1) with a through slot in the middle, the counterweight plate (7-1) passing through the top of the conduit assembly (9) and supported on the ladder assembly (8), a support cylinder mechanism being installed on the counterweight plate (7-1), the upper end of the conduit assembly (9) passing through the support cylinder mechanism and slidingly contacting it; two parallel blocking screws (7-4) being installed on the top of the support cylinder mechanism, with a gap between the two blocking screws (7-4) for a safety wire rope (6) to pass through; and a trigger plate structure being installed on the top of the support cylinder mechanism for triggering the trigger sensor 2 (7-6).

5. The truss tower lifting system as described in claim 4, characterized in that: The support cylinder mechanism includes two guide plates (7-2) that are installed together and detachably connected to the counterweight plate (7-1). The two guide plates (7-2) are detachably connected by bolts and lock nuts. The two guide plates (7-2) that are installed together form a square tube that slides with the guide assembly (9). The trigger plate structure includes two trigger plates (7-3) that are semi-circular and have their diameter edges bent downwards. The two trigger plates (7-3) are detachably connected by bolts and lock nuts. Each trigger plate (7-3) has an opening slot at its center. The two opening slots that are installed together form a rope-passing slot (7-5) through which the upper end of the support cylinder mechanism can pass. The inner edge of each opening slot is bent downwards and connected to the upper end of the corresponding guide plate (7-2) through a blocking screw (7-4) and a lock nut.

6. The truss tower lifting system as described in claim 1, characterized in that: The ladder assembly (8) includes several ladder sections (8-1) installed on the truss tower, with the ladder sections (8-1) connected end to end; the conduit assembly (9) includes rope conduit sections (9-2) installed on each ladder section (8-1) and arranged parallel to it, with an installation sleeve (9-1) for plugging and mating between two adjacent rope conduit sections (9-2), and also includes several installation pressure plates (9-3) installed on the corresponding ladder sections (8-1) and an installation adapter plate (9-4) installed through the several installation pressure plates (9-3), with a conduit bracket (9-5) installed on the installation adapter plate (9-4) for clamping and fixing the rope conduit section (9-2), and a V-shaped groove adapted to the outer peripheral wall of the rope conduit section (9-2) opened at the inner end of the conduit bracket (9-5).

7. The truss tower lifting system as described in claim 1, characterized in that: The lifting assembly (4) includes a lifting mounting frame (4-2), on which a hoist (4-1) and a conduit mounting plate (4-5) are mounted. It also includes a wire rope conduit (4-4) mounted on the conduit mounting plate (4-5). The wire rope conduit (4-4) includes an arc-shaped pipe section that is connected to the upper end of the hoist (4-1). A straight pipe section is integrally formed at the lower end of the arc-shaped pipe section. A wire rope guide sleeve (4-6) connected to the lifting mounting frame (4-2) is installed at the lower end of the straight pipe section.