Concrete excess material separation treatment device and method

By combining the scraping mechanism, the driving mechanism, and the limiting mechanism, the problems of water waste and coarse aggregate impurities in the treatment of concrete waste materials are solved, achieving clean and uniform separation of coarse aggregates and improving the quality and efficiency of recycling.

CN121103738APending Publication Date: 2025-12-12HUZHOU DINGXING CONSTR
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Patent Information

Application Number
CN202511565751.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2025-12-12

AI Technical Summary

Technical Problem

Existing methods for handling leftover concrete materials suffer from water waste, pollution, and impurities on the surface of coarse aggregates that affect the quality of reuse. Furthermore, they are difficult to handle lumpy materials.

Method used

By employing a combination of scraping mechanism, drive mechanism and limiting mechanism, the scraping bar and scraper alternately move to automatically separate and scrape off the residue on the surface of coarse aggregate. Combined with brush cleaning and limiting plate interception of clumps, clean and uniformly sized coarse aggregate separation is achieved.

Benefits of technology

Thoroughly scrape off impurities from the surface of coarse aggregates under wastewater-free conditions to avoid dust generation, ensure that the coarse aggregates are clean and of uniform size, and improve the quality of recycling.

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Abstract

The invention belongs to the technical field of filtration and separation, and particularly relates to a concrete excess material separation treatment device and method. Comprising a fine aggregate tank and a coarse aggregate tank which are fixed together in parallel, an inclined scraping mechanism is fixedly installed on the fine aggregate tank, the scraping mechanism comprises a screening plate, and material baffles are fixedly arranged on the two sides of the screening plate; a screening notch is formed in the screening plate in a penetrating mode, adjusting grooves are formed in the two material blocking plates in a penetrating mode, and a plurality of scraping strips are movably connected to the two adjusting grooves in an inserted mode. According to the invention, clean coarse aggregate can be automatically separated and treated under the condition that no wastewater is generated, and meanwhile, the coarse aggregate can be scraped cleanly and thoroughly without raising dust; according to the device, materials can be flattened and fully treated, the problem that scraping is not thorough due to excessive materials can be avoided, and meanwhile, untreated materials can be fully recycled conveniently; according to the coarse aggregate screening device, caked coarse aggregates can be intercepted and prevented from being mixed, and meanwhile the size of the screened coarse aggregates can be rapidly adjusted and controlled.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of filtration and separation, and particularly relates to a concrete excess material separation treatment device and method. BACKGROUND

[0002] Concrete excess material refers to the remaining concrete generated during the mixing, transportation and pouring of concrete, usually due to changes in construction requirements or concrete that cannot be used. If not properly handled, these excess materials will occupy a large amount of space, pollute the environment, and may affect the soil and water sources. At the same time, if not properly cleaned, concrete excess material can also affect the normal operation of equipment, increase construction costs and waste resources. Therefore, proper excess material recycling and reuse is an important measure to ensure a clean construction site environment and improve resource utilization.

[0003] A concrete pump pipe excess material separation and collection device and method are disclosed in Chinese Patent No. 202410807683.5, which relates to the technical field of pump pipe excess material treatment, and includes a filter pipe for filtering concrete, a material conveying pipe, a second filter screen and a third filter screen. The bottom of the material conveying pipe is connected to the top of the filter pipe through threaded cooperation, and the second filter screen and the third filter screen are both movably installed in the inner cavity of the filter pipe. A disassembly assembly for quickly disassembling the second filter screen and the third filter screen is provided in the inner cavity of the filter pipe, and an anti-clogging assembly is provided in the inner cavity of the filter pipe to prevent the second filter screen and the third filter screen from being clogged. Through the cooperation of the above-mentioned parts, the convenience of disassembling and cleaning the first filter screen, the second filter screen and the third filter screen from the inside of the filter pipe is improved, and the time and effort required for cleaning the first filter screen, the second filter screen and the third filter screen is reduced.

[0004] Since the coarse aggregate such as stone has a recycling value, it is usually recycled. The conventional method is to separate it by water washing, which can ensure the cleanliness of the coarse aggregate surface and is beneficial to the subsequent preparation of concrete. However, this method can cause great water waste and pollution. Some use a regenerative granulating agent to treat concrete excess material. Although this method can quickly screen out coarse aggregate, the coarse aggregate surface is adhered with a large amount of impurities, and whether the surface of the screened coarse aggregate is clean is a key factor affecting the quality of the subsequent prepared concrete. When treating the material, if too much material is added, the treatment will not be clean, and it is difficult to completely treat some agglomerated coarse aggregate of different sizes, which affects the quality of the prepared concrete. SUMMARY

[0005] In order to solve the problems in the prior art, the present application provides a concrete excess material separation and treatment device and method, which can automatically separate and treat clean coarse aggregate without producing wastewater through the cooperation of the scraping mechanism and the scraping strips, can completely scrape clean without dust, can make the material flat and be fully treated through the cooperation of the driving mechanism and the scraping mechanism, can avoid the problem of incomplete scraping caused by too much material, and can facilitate the full recovery of untreated material, can intercept the agglomerated coarse aggregate to avoid mixing, and can quickly adjust and control the size of the screened coarse aggregate, so that clean and uniform size coarse aggregate can be obtained.

[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical solutions: A concrete excess material separation and treatment device, comprising a fine aggregate tank and a coarse aggregate tank fixed side by side, an inclined scraping mechanism fixedly installed on the fine aggregate tank, the scraping mechanism comprising a screening plate, two sides of the screening plate being fixedly provided with baffle plates, a screening slot being formed through the screening plate, adjusting slots being formed through the two baffle plates, a plurality of scraping strips being movably inserted into the two adjusting slots, the scraping strip comprising a sliding long strip, push plates being vertically and fixedly provided at both ends of the sliding long strip, the plurality of sliding long strips being commonly and side by side arranged on the adjusting slots, a material passing slot being formed through the sliding long strip, a plurality of inverted V-shaped blocks being fixedly and communicatively connected to the top of the material passing slot, the bottom edges of the plurality of inverted V-shaped blocks being sequentially fixedly connected, two triangular sides of the inverted V-shaped block being closed and the other being provided with a screening net, a scraper being fixedly provided at the top surface of the inverted V-shaped block, adjacent two sliding long strips being fixedly connected with different control plates on both sides of the screening plate, a brush cleaning mechanism being installed in the coarse aggregate tank.

[0007] Further, a driving mechanism is fixedly installed at the bottom of the screening plate, the driving mechanism comprising a driving rod, the driving rod being provided with threads of different directions at both ends, the control plate being provided with a threaded hole, the two threads being threadedly connected with the threaded holes on the different control plates, a driven gear being fixedly provided at the middle of the driving rod, a reversible motor being fixedly installed at the bottom of the screening plate, the output end of the reversible motor being fixedly connected with a driving gear, and the driving gear being engaged with the driven gear.

[0008] Further, the two ends of the driving rod are fixedly provided with limiting discs.

[0009] Further, the brush cleaning mechanism comprises a bottom box fixedly connected to the bottom of the coarse aggregate groove, the top of the bottom box is an inclined surface, a driving motor is fixedly installed in the bottom box, the output end of the driving motor penetrates through the bottom box and is fixedly connected with a cleaning circular groove, the bottom of the cleaning circular groove is provided with a filter ring net, and a plurality of brushes are fixedly arranged on the inner side wall of the cleaning circular groove.

[0010] Further, the control plate comprises a first control plate and a second control plate which are identical in structure, the first control plate comprises a vertical plate, a U-shaped groove and a horizontal plate, the two ends of the U-shaped groove are fixedly connected with the vertical plate and the horizontal plate respectively, the threaded holes are formed in the side wall of the U-shaped groove, and the top of the horizontal plate is fixedly connected with a corresponding push plate.

[0011] Further, the top of the vertical plate is fixedly connected with a plurality of horizontal push plates, the bottom of each horizontal push plate is fixedly provided with a plurality of push blocks, and the horizontal push plates on the first control plate and the second control plate are arranged at intervals.

[0012] Further, the horizontal push plates are arranged above the high position of the screening plate, and the end portions of the U-shaped grooves face the outside of the coarse aggregate groove.

[0013] Further, two rotation holes are symmetrically formed in the low position of the screening plate, a limiting mechanism is installed on the rotation hole, the limiting mechanism comprises a limiting plate, second threaded holes are formed in the two ends of the limiting plate, adjusting screws are screwed on the second threaded holes, the lower end of each adjusting screw is a smooth end and is fixedly provided with two second limiting discs at the end portion, the lower end of each adjusting screw penetrates through the rotation hole and the screening plate is located between the two second limiting discs, and the upper end of each adjusting screw is fixedly provided with an adjusting knob.

[0014] Further, high connecting plates and low connecting plates are fixedly arranged on the fine aggregate groove, the high connecting plates are fixedly connected with the high position of the screening plate, and the low connecting plates are fixedly connected with the low position of the screening plate.

[0015] The application also relates to a method for processing the concrete excess material by using the concrete excess material separating and processing device. S1, the concrete excess material treated by adding a regenerative granulating agent is poured onto the scraping mechanism, then a forward-reverse motor is started, adjacent scraping strips are alternately and transversely reciprocated, coarse aggregates are cyclically processed between falling and being scraped by scrapers, residues adhered to the surface of the coarse aggregates are completely scraped, and fine aggregates continuously fall into the fine aggregate groove through different screening nets; S2, under the driving of the forward-reverse motor, the horizontal push plates on the two sides cross reciprocate, the material accumulated too high is pushed down to be processed, and the excess material is pushed into the U-shaped groove to be recycled, so that the incomplete scraping caused by too much material is automatically avoided; S3, after a plurality of scraping strips, the cleaned coarse aggregate falls into the cleaning circular groove, and the agglomerated coarse aggregate is intercepted by the limiting plate and recycled; the coarse aggregate falling into the cleaning circular groove is rotated by the brush to clean the surface dust, and the dust falls into the lower part through the filter ring net, and the clean coarse aggregate is collected.

[0016] Compared with the prior art, the present application has the following beneficial effects: (1) The present application can automatically separate and process clean coarse aggregate without producing wastewater through the cooperation of the scraping mechanism and the scraping strip, and can be completely scraped off without dust. Specifically, the concrete leftovers treated by adding a regenerative granulating agent are poured into the scraping mechanism, and then the control plates on both sides are controlled to move transversely. During the rolling process of the material on the screening plate, the transverse reciprocating movement of the control plates on both sides causes the adjacent scraping strips to move transversely and alternately. When the inverted V-shaped blocks of adjacent scraping strips coincide, the rolling space is large, and the coarse solid material rolls down. When the inverted V-shaped blocks of adjacent scraping strips intersect, the scraper on the inverted V-shaped block continuously scrapes the surface of the coarse solid material, so that the residues adhering to the surface of the coarse aggregate are scraped off, and the fine aggregate falls into the fine aggregate groove through the screening net. In this way, the material can be rolled and scraped alternately during the rolling process, so that the residues adhering to the surface of the coarse aggregate are automatically scraped off completely in all directions, and the fine aggregate falls into the fine aggregate groove through different screening nets to avoid mixing. At the same time, the cleaned coarse aggregate falls into the cleaning circular groove, and at this time, only a small amount of dust exists on the surface of the coarse aggregate, so when the coarse aggregate falling into the cleaning circular groove is rotated by the brush to clean the surface dust, a small amount of dust falls into the lower part through the filter ring net without dust. Comprehensive, clean coarse aggregate can be automatically separated and processed without producing wastewater.

[0017] (2) The present application can realize the flattening and sufficient treatment of the material through the cooperation of the driving mechanism and the scraping mechanism, and can avoid the problem of incomplete scraping caused by too much material, and facilitate the sufficient recovery of untreated material. Specifically, under the driving of the forward and reverse motor, the first control plate and the second control plate on both sides are controlled to move reciprocatingly, realizing the transverse and alternate movement of the adjacent scraping strips for rolling type scraping. At this time, the horizontal shift plates on both sides also move reciprocatingly, and the material accumulated too high is pushed down by the shift block for treatment, so that the scraping strip can uniformly and sufficiently treat the material. Moreover, the excess material is pushed over the blocking plate and falls into the U-shaped groove and the sliding long strip, avoiding the problem of incomplete scraping caused by too much material. At the same time, due to the transverse and alternate movement of the adjacent scraping strips, the scraping of the surface of the coarse aggregate is realized, and the material falling on the sliding long strip is also intermittently pushed into the U-shaped groove through the push plate at the end of the scraping strip, so that the untreated material is sufficiently recovered by the U-shaped groove.

[0018] (3) The application can intercept the caked coarse aggregate to avoid mixing, and quickly adjust and control the size of the screened coarse aggregate, so that clean and uniform size coarse aggregate can be obtained. Specifically, since the caked coarse aggregate cannot be scraped clean, the limiting plate can quickly intercept such caked coarse aggregate that cannot be processed. At the same time, adjusting the adjusting knobs on both sides, since the lower end of the adjusting screw is rotatably connected with the rotating hole, and the limiting plate is limited by the two adjusting screws, by rotating the adjusting screws at the same time, the limiting plate can be synchronously raised or lowered, so that the distance between the limiting plate and the screening plate can be flexibly controlled, and the size of the screened coarse aggregate can be quickly adjusted and controlled, so that clean and uniform size coarse aggregate can be obtained. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view of the concrete excess material separation treatment device of the application; Figure 2 It is a dispersion structure schematic view of the concrete excess material separation treatment device of the application; Figure 3 It is a screening plate structure schematic view of the concrete excess material separation treatment device of the application; Figure 4 It is a first control plate and a second control plate structure schematic view of the concrete excess material separation treatment device of the application; Figure 5 It is a driving mechanism structure schematic view of the concrete excess material separation treatment device of the application; Figure 6 It is a partial structure schematic view of the concrete excess material separation treatment device of the application Figure 1 ; Figure 7 It is a local structure schematic view of the concrete excess material separation treatment device of the application; Figure 8 It is a scraping strip structure schematic view of the concrete excess material separation treatment device of the application; Figure 9 It is a partial structure schematic view of the concrete excess material separation treatment device of the application Figure 2 ; Figure 10 It is a limiting mechanism local structure schematic view of the concrete excess material separation treatment device of the application; Figure 11 It is a dispersion structure schematic view of the brush cleaning mechanism of the concrete excess material separation treatment device of the application.

[0020] The reference signs are as follows: Fine aggregate groove-100, high connecting plate-101, low connecting plate-102, coarse aggregate groove-200, scraping mechanism-300, screening plate-310, material blocking plate-320, screening notch-330, adjusting groove-340, rotating hole-350, driving mechanism-400, driving rod-410, limiting disc-420, threaded end-430, driven gear-440, forward and reverse motor-450, driving gear-460, scraping strip-500, sliding long strip-510, push plate-511, material passing notch-512, inverted V-shaped block-520, screening net-521, scraper-522, first control plate-600, vertical plate-610, horizontal plate-620, U-shaped groove-630, threaded hole-640, horizontal push plate-650, push block-660, second control plate-700, limiting mechanism-800, limiting plate-810, second threaded hole-811, second limiting disc-830, adjusting screw-840, adjusting knob-850, brush cleaning mechanism-900, bottom box-910, driving motor-920, cleaning circular groove-930, filter ring net-940, brush-950. DETAILED DESCRIPTION

[0021] In order to make the objects, technical solutions and advantages of the present application clearer, the following further describes the present application with reference to the embodiments. Of course, the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0022] The steps in the present application are arranged by using labels, but are not used to limit the sequence of the steps, unless the sequence of the steps is explicitly described or the execution of a certain step needs other steps as a basis. The relative sequence of the steps can be adjusted. It can be understood that the term "and / or" used herein involves and covers any and all possible combinations of one or more of the associated listed items.

[0023] EMBODIMENT

[0024] As Figures 1-11As shown, a concrete residue separation and treatment device includes a fine aggregate trough 100 and a coarse aggregate trough 200 fixedly arranged side by side. An inclined scraping mechanism 300 is fixedly installed on the fine aggregate trough 100. The scraping mechanism 300 includes a screening plate 310, with baffle plates 320 fixedly installed on both sides of the screening plate 310. A screening slot 330 is formed through the screening plate 310, and an adjusting groove 340 is formed through each of the two baffle plates 320. Multiple scraping strips 500 are movably inserted into the two adjusting grooves 340. Each scraping strip 500 includes a sliding strip 510, with vertically fixed ends at both ends. A push plate 511; multiple sliding strips 510 are arranged side by side on the adjusting groove 340; a material passage 512 is opened through the sliding strip 510, and multiple inverted V-shaped blocks 520 are fixedly connected to the top of the material passage 512, and the bottom edges of the multiple inverted V-shaped blocks 520 are fixedly connected in sequence; and one of the two triangular sides of the inverted V-shaped block 520 is closed and the other is set as a screening screen 521; scrapers 522 are fixedly provided at both ends of the top surface of the inverted V-shaped block 520; two adjacent sliding strips 510 are respectively fixedly connected to different control plates on both sides of the screening plate 310; a brush cleaning mechanism 900 is installed in the coarse aggregate trough 200.

[0025] This invention, through the cooperation of the scraping mechanism 300 and the scraping strips 500, can automatically separate and process clean coarse aggregate without generating wastewater, while also ensuring thorough scraping without dust generation. Specifically, concrete residue treated with a regenerating granulating agent is poured onto the scraping mechanism 300, and then the control plates on both sides are controlled to move laterally back and forth. As the material rolls down the screening plate 310, the lateral back and forth movement of the control plates causes adjacent scraping strips 500 to move alternately back and forth laterally. When the inverted V-shaped blocks 520 of adjacent scraping strips 500 overlap, the rolling space is large, and the coarse solids roll off. When the inverted V-shaped blocks 520 of adjacent scraping strips 500 cross, the scrapers 522 on the inverted V-shaped blocks 520 continuously scrape the surface of the coarse solids, causing the coarse aggregate to adhere to the scraping mechanism 300. Surface residues are scraped off, while fine aggregates fall into the fine aggregate trough 100 through the screening screen 521. This allows the coarse aggregates to circulate between falling and being scraped off by the scraper 522 during the rolling process, ensuring that all residues adhering to the surface of the coarse aggregates are thoroughly and automatically removed. Fine aggregates continuously fall into the fine aggregate trough 100 through different screening screens 521 to prevent mixing. Simultaneously, the cleaned coarse aggregates fall into the cleaning trough 930. At this point, only a small amount of dust remains on the surface of the coarse aggregates. Therefore, when the coarse aggregates falling into the cleaning trough 930 are cleaned by the rotating brush 950, a small amount of dust falls below through the filter ring 940 without being stirred up. This comprehensive process achieves automatic separation and treatment of clean coarse aggregates without generating wastewater.

[0026] Further, the bottom of the screening plate 310 is fixedly provided with a driving mechanism 400, the driving mechanism 400 comprises a driving rod 410, the two ends of the driving rod 410 are respectively provided with threaded ends 430 in different directions; the control plate is provided with threaded holes 640, and the two threaded ends 430 are threadedly connected with the threaded holes 640 on different control plates; the middle part of the driving rod 410 is fixedly provided with a driven gear 440, the bottom of the screening plate 310 is fixedly provided with a reversible motor 450, the output end of the reversible motor 450 is fixedly connected with a driving gear 460, and the driving gear 460 is engaged with the driven gear 440.

[0027] The application can realize the flattening of the material and the full treatment of the material, avoid the problem that the material is not completely scraped due to too much material, and facilitate the full recovery of the untreated material by the cooperation of the driving mechanism 400 and the scraping mechanism 300.

[0028] It should be noted that the power equipment such as the reversible motor 450 is powered by an external power supply, which is a mature technology and will not be described in detail.

[0029] Further, the two ends of the driving rod 410 are fixedly provided with limit plates 420.

[0030] Further, the brush cleaning mechanism 900 comprises a bottom box 910 fixedly connected to the bottom of the coarse aggregate groove 200, and the top of the bottom box 910 is an inclined surface; the inside of the bottom box 910 is fixedly provided with a driving motor 920, the output end of the driving motor 920 penetrates through the bottom box 910 and is fixedly connected with a cleaning circular groove 930, the bottom of the cleaning circular groove 930 is provided with a filter ring net 940, and the inside side wall of the cleaning circular groove 930 is fixedly provided with a plurality of brushes 950. Through the rotation of the driving motor 920, the coarse aggregate falling into the cleaning circular groove 930 is rotatably treated and continuously touches the brushes 950 for cleaning, so that a small amount of dust on the surface of the coarse aggregate is cleaned.

[0031] Further, the control plate comprises a first control plate 600 and a second control plate 700 which are the same in structure, the first control plate 600 comprises a vertical plate 610, a U-shaped groove 630 and a horizontal plate 620, the two ends of the U-shaped groove 630 are fixedly connected with the vertical plate 610 and the horizontal plate 620 respectively, the threaded holes 640 are arranged on the side wall of the U-shaped groove 630, and the top of the horizontal plate 620 is fixedly connected with a corresponding push plate 511.

[0032] Further, the top of the vertical plate 610 is fixedly connected with a plurality of horizontal push plates 650, the bottom of the horizontal push plate 650 is fixedly provided with a plurality of push blocks 660, and the horizontal push plates 650 on the first control plate 600 and the second control plate 700 are arranged at intervals.

[0033] The first control plate 600 and the second control plate 700 on both sides are controlled to reciprocate by the driving of the reversible motor 450, so that the adjacent scraping strips 500 are alternately moved transversely and reciprocally to realize the rolling scraping; at this time, the horizontal push plates 650 on both sides also reciprocate transversely, and the materials accumulated too high are pushed down by the push blocks 660 to be treated, so that the scraping strips 500 can uniformly and fully treat the materials; in addition, the excess materials are pushed over the material blocking plate 320 and fall on the U-shaped groove 630 and the sliding long strip 510, so as to avoid the problem that the materials are too much to cause incomplete scraping; at the same time, since the adjacent scraping strips 500 are alternately moved transversely and reciprocally, the scraping on the surface of the coarse aggregate can be realized, and the materials falling on the sliding long strip 510 can also be intermittently pushed into the U-shaped groove 630 by the push plate 511 at the end of the scraping strip 500, so that the untreated materials can be fully recycled by the U-shaped groove 630.

[0034] Further, the horizontal push plate 650 is arranged above the high part of the screening plate 310, and the end of the U-shaped groove 630 faces the outside of the coarse aggregate groove 200.

[0035] It should be noted that the end of the U-shaped groove 630 can be provided with a recycling barrel and the like, which is a conventional arrangement and is not embodied in the specification.

[0036] Further, the low end of the screening plate 310 is symmetrically provided with two rotating holes 350, a limiting mechanism 800 is installed on the rotating hole 350, the limiting mechanism 800 comprises a limiting plate 810, second threaded holes 811 are arranged at both ends of the limiting plate 810, adjusting screws 840 are screwed on the second threaded holes 811, the lower end of the adjusting screw 840 is a smooth end and two second limiting discs 830 are fixed at the end, the lower end of the adjusting screw 840 passes through the rotating hole 350 and the screening plate 310 is located between the two second limiting discs 830, and an adjusting knob 850 is fixed at the upper end of the adjusting screw 840.

[0037] The application can intercept the agglomerated coarse aggregate to avoid mixing, and quickly adjust and control the size of the screened coarse aggregate, so that clean and uniform size coarse aggregate can be obtained. Specifically, since the agglomerated coarse aggregate cannot be completely scraped, the agglomerated coarse aggregate that cannot be processed can be quickly intercepted by the limiting plate 810. At the same time, adjusting the adjusting knobs 850 on both sides, since the lower end of the adjusting screw 840 is rotatably connected with the rotating hole 350, and the limiting plate 810 is limited by the two adjusting screws 840, the limiting plate 810 can be synchronously raised or lowered by rotating the adjusting screw 840 at the same time, so that the distance between the limiting plate 840 and the screening plate 310 can be flexibly controlled, and the size of the screened coarse aggregate can be quickly adjusted and controlled, so that clean and uniform size coarse aggregate can be obtained.

[0038] Further, the fine aggregate tank 100 is fixedly provided with a high connecting plate 101 and a low connecting plate 102. The high connecting plate 101 is fixedly connected with the high part of the screening plate 310, and the low connecting plate 102 is fixedly connected with the low part of the screening plate 310.

[0039] It is worth noting that the fine aggregate tank 100 can also be provided in a sealed structure to further prevent dust, which is a conventional arrangement and will not be described in detail here.

[0040] A method for processing using the above-mentioned concrete excess material separation and processing device, comprising the following steps: S1, pour the concrete excess material treated by adding a regenerative granulating agent into the scraping mechanism 300, then start the forward and reverse motor 450 to make the adjacent scraping strips 500 move alternately and reciprocally transversely, and the coarse aggregate is circulated between falling and scraping by the scraper 522 to make the residues adhered to the surface of the coarse aggregate be completely scraped, and the fine aggregate falls into the fine aggregate tank 100 through different screening nets 521; S2, under the driving of the forward and reverse motor 450, the horizontal push plates 650 on both sides move reciprocally and cross each other to push down the material accumulated too high to be processed, and the excess material is pushed into the U-shaped groove 630 to be recycled, thereby automatically avoiding incomplete scraping caused by too much material; S3, after passing through a plurality of scraping strips 500, the scraped clean coarse aggregate falls into the cleaning circular groove 930, and the agglomerated coarse aggregate is intercepted and recycled by the limiting plate 810; the coarse aggregate falling into the cleaning circular groove 930 is rotated and cleaned by the brush 950 to remove the dust on the surface, and the dust falls into the lower part through the filter ring net 940, and the clean coarse aggregate is waiting to be collected.

[0041] It is worth noting that the treatment of concrete excess material by a regenerative granulating agent is a mature existing technology, which will not be described in detail here.

[0042] The above merely describes the preferred embodiments of the present application, and it should be noted that, for those skilled in the art, several improvements and changes can be made without departing from the inventive concept, and these all belong to the protection scope of the present application.

Claims

1. A concrete waste separation and processing device, characterized in that, The system includes a fine aggregate trough (100) and a coarse aggregate trough (200) fixed together in parallel. An inclined scraping mechanism (300) is fixedly installed on the fine aggregate trough (100). The scraping mechanism (300) includes a screening plate (310) with baffles (320) fixed on both sides. A screening slot (330) is opened through the screening plate (310). An adjustment slot (340) is opened through the two baffles (320). Multiple scraping strips (500) are movably inserted into the two adjustment slots (340). Each scraping strip (500) includes a sliding strip (510) with push plates (511) fixed vertically at both ends. Multiple sliding strips (510) are arranged side by side on the adjusting groove (340); a material passage (512) is opened through the sliding strip (510), and multiple inverted V-shaped blocks (520) are fixedly connected to the top of the material passage (512), and the bottom edges of the multiple inverted V-shaped blocks (520) are fixedly connected in sequence; and the two triangular sides of the inverted V-shaped block (520) are one closed and the other is set as a screening screen (521); scrapers (522) are fixedly provided at both ends of the top surface of the inverted V-shaped block (520); two adjacent sliding strips (510) are fixedly connected to different control plates on both sides of the screening plate (310); a brush cleaning mechanism (900) is installed in the coarse aggregate trough (200).

2. The concrete waste separation and treatment device according to claim 1, characterized in that, A drive mechanism (400) is fixedly installed at the bottom of the screening plate (310). The drive mechanism (400) includes a drive rod (410), and the two ends of the drive rod (410) are respectively provided with threaded ends (430) in different directions. A threaded hole (640) is opened on the control plate, and the two threaded ends (430) are threadedly connected to the threaded holes (640) on different control plates. A driven gear (440) is fixedly installed in the middle of the drive rod (410). A forward and reverse motor (450) is fixedly installed at the bottom of the screening plate (310). A drive gear (460) is fixedly connected to the output end of the forward and reverse motor (450), and the drive gear (460) meshes with the driven gear (440).

3. The concrete waste separation and treatment device according to claim 2, characterized in that, Limiting discs (420) are fixed at both ends of the drive rod (410).

4. The concrete waste separation and treatment device according to claim 1, characterized in that, The brush cleaning mechanism (900) includes a base box (910) fixedly connected to the bottom of the coarse aggregate trough (200), the top of the base box (910) being an inclined surface; a drive motor (920) is fixedly installed inside the base box (910), the output end of the drive motor (920) passes through the base box (910) and is fixedly connected to a cleaning circular groove (930), the bottom of the cleaning circular groove (930) is provided with a filter ring mesh (940), and multiple brushes (950) are fixedly provided on the inner sidewall of the cleaning circular groove (930).

5. The concrete waste separation and treatment device according to claim 2, characterized in that, The control board includes a first control board (600) and a second control board (700) with the same structure. The first control board (600) includes a vertical plate (610), a U-shaped groove (630) and a horizontal plate (620). The two ends of the U-shaped groove (630) are fixedly connected to the vertical plate (610) and the horizontal plate (620) respectively. The threaded hole (640) is opened on the side wall of the U-shaped groove (630). The top of the horizontal plate (620) is fixedly connected to the corresponding push plate (511).

6. The concrete waste separation and treatment device according to claim 5, characterized in that, The top of the vertical plate (610) is fixedly connected with a plurality of horizontal levers (650), and the bottom of the horizontal levers (650) is fixedly provided with a plurality of lever blocks (660); the horizontal levers (650) on the first control plate (600) and the second control plate (700) are spaced apart.

7. The concrete waste separation and treatment device according to claim 6, characterized in that, The horizontal baffle (650) is positioned above the high point of the screening plate (310), and the end of the U-shaped trough (630) faces the outside of the coarse aggregate trough (200).

8. The concrete waste separation and treatment device according to claim 2, characterized in that, Two rotating holes (350) are symmetrically opened at one lower end of the screening plate (310). A limiting mechanism (800) is installed on the rotating hole (350). The limiting mechanism (800) includes a limiting plate (810). A second threaded hole (811) is opened through both ends of the limiting plate (810). An adjusting screw (840) is screwed into the second threaded hole (811). The lower end of the adjusting screw (840) is a smooth end and two second limiting discs (830) are fixedly provided at the end. The lower end of the adjusting screw (840) passes through the rotating hole (350) and the screening plate (310) is located between the two second limiting discs (830). An adjusting knob (850) is fixedly provided at the upper end of the adjusting screw (840).

9. The concrete waste separation and treatment device according to claim 1, characterized in that, A high connecting plate (101) and a low connecting plate (102) are fixedly provided on the fine aggregate trough (100). The high connecting plate (101) is fixedly connected to the high part of the screening plate (310), and the low connecting plate (102) is fixedly connected to the low part of the screening plate (310).

10. A method for processing concrete waste using the concrete waste separation and treatment device according to any one of claims 1 to 9, characterized in that, Includes the following steps: S1. Pour the concrete residue treated with recycled granulation agent into the scraping mechanism (300), and then start the forward and reverse motor (450) to make the adjacent scraping strips (500) move back and forth alternately. The coarse aggregate is cyclically scraped between falling and scraping by the scraper (522) so that the residue adhering to the surface of the coarse aggregate is scraped clean in all directions. The fine aggregate continuously falls into the fine aggregate trough (100) through different screening screens (521). S2. Driven by the forward and reverse motor (450), the horizontal baffles (650) on both sides move back and forth in a cross motion to push down the material that is piled up too high and process it. At the same time, the excess material is pushed into the U-shaped trough (630) and recycled, automatically avoiding the problem of incomplete scraping due to excessive material. S3. After passing through multiple scraping strips (500), the cleaned coarse aggregate falls into the cleaning trough (930), and the clumps of coarse aggregate are intercepted and recycled by the limiting plate (810). The coarse aggregate falling into the cleaning trough (930) is cleaned of surface dust by the rotating brush (950), and the dust falls below through the filter ring (940), and the clean coarse aggregate waits to be collected.

Citation Information

Patent Citations

  • Concrete pump pipe excess material separation and collection device and method

    CN118491176A