Terminal crimping unit and terminal crimping method

By designing a terminal crimping unit with measurement, conveying, stripping, crimping, and selection/discarding sections, the problem of the burden of handling wires in wire harnesses in the prior art is solved, achieving efficient connector terminal crimping and reducing the workload of operators.

CN121195418APending Publication Date: 2025-12-23YAZAKI CORP
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Patent Information

Application Number
CN202480034062.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-06-15
Filing Date
2024-05-15
Publication Date
2025-12-23

AI Technical Summary

Technical Problem

In existing terminal crimping units, the operation of cutting out and setting the wires for the wire harness is a burden on the operators, and this burden increases as the number of wires increases.

Method used

A terminal crimping unit is designed, including a measuring section, a conveying section, a peeling section, a crimping section, a crimping confirmation section, and a selection and discarding section. By measuring, conveying, peeling, crimping, and selecting and discarding, the manual operation burden is reduced.

Benefits of technology

This allows for the crimping of connector terminals onto wire harnesses while reducing the workload of operators and improving operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The connector terminal (W11) is crimped to the wire harness wire (W12), and various burdens on the operator are reduced at the same time. A terminal crimping unit (1) is provided with a measuring unit (11), a conveying unit (12), a peeling unit (13), a crimping unit (14), a crimping confirmation unit (21), and a selective discarding unit (23), the crimping confirmation unit (21) performs a crimping confirmation process on the basis of a post-crimping image obtained by capturing an image of a wire end (W121) of a crimped connector terminal (W11), and the selective discarding unit (23) performs a selective discarding process. The wire harness wire (W12) that satisfies the crimping standard is transferred to a subsequent step, and the wire harness wire (W12) that does not satisfy the crimping standard is discarded.
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Description

Technical Field

[0001] This invention relates to a terminal crimping unit and a terminal crimping method for crimping connector terminals to wires used in wire harnesses. Background Technology

[0002] Typically, when manufacturing wire harnesses with connectors at their ends, a terminal crimping unit is used to crimp the connector terminals to the wire harness wires (see, for example, Patent Document 1). In the terminal crimping unit described in Patent Document 1, an operator places the wire harness wires cut in the previous step for terminal crimping.

[0003] Existing technology

[0004] Patent documents

[0005] Patent Document 1: JPH09306257A Summary of the Invention

[0006] The problem to be solved by this invention

[0007] Here, in the aforementioned terminal crimping unit, the operation of cutting out the wires of the uncrimped wire harness and placing the wires of the wire harness in the terminal crimping unit often puts a burden on the operator, and this burden increases as the number of wires increases.

[0008] Therefore, the present invention was made in view of the above-mentioned problems, and its object is to provide a terminal crimping unit and a terminal crimping method that can crimp connector terminals to wire harnesses while reducing the various burdens on operators.

[0009] Solution to the problem

[0010] To address the aforementioned problems, a terminal crimping unit includes: a measuring section configured to sequentially cut multiple wire harnesses by repeatedly performing a measuring process including pulling out and cutting wires of a desired length; a conveying section configured to sequentially receive the wire harnesses from the measuring section, holding at least one wire end and conveying the at least one wire end along a predetermined conveying path; a stripping section configured to strip the wire harnesses conveyed along the conveying path to remove the end covering of the wire ends to expose the core wires; and a crimping section located downstream of the stripping section on the conveying path and configured to crimp the wire harnesses conveyed through the stripping section to... The process includes: crimping connector terminals to the exposed ends of the wires; a crimping confirmation unit located downstream of the crimping unit on the transport path, configured to perform crimping confirmation processing on the wires of the harness transported through the crimping unit, taking a picture of the wire ends with the crimped connector terminals, and determining whether a predetermined crimping standard is met based on the captured crimped image; and a selection and discarding unit located downstream of the crimping confirmation unit on the transport path, configured to select and discard the wires of the harness transported through the crimping confirmation unit, transferring wires of the harness that meet the crimping standard to subsequent steps and discarding wires of the harness that do not meet the crimping standard.

[0011] In addition, to solve the above problems, a terminal crimping method includes: a measurement step, in which multiple wire harnesses are sequentially cut by repeatedly measuring and cutting wires of a required length; a conveying step, in which the wire harnesses are handed over to a conveying unit and the conveying unit conveys the wire harnesses, the conveying unit holding at least one wire end and conveying the at least one wire end along a predetermined conveying route; a stripping step, in which the end covering of the wire harnesses conveyed along the conveying route is removed to expose the core wire; a crimping step, in which a connector terminal is crimped to the wire end of the wire harnesses conveyed through the stripping step that exposes the core wire; a crimping confirmation step, in which the wire end of the wire harnesses conveyed through the crimping step that has been crimped with the connector terminal is photographed, and a predetermined crimping standard is determined based on the photographed crimped image; and a selection and discarding step, in which the wire harnesses conveyed through the crimping confirmation step that meet the crimping standard are transferred to subsequent steps and the wire harnesses that do not meet the crimping standard are discarded.

[0012] Technical effect

[0013] Based on the aforementioned terminal crimping unit and terminal crimping method, connector terminals can be crimped to wire harnesses, while reducing the workload of operators. Attached Figure Description

[0014] Figure 1 This is a perspective view showing a terminal crimping unit according to one embodiment.

[0015] Figure 2 It is shown Figure 1 The diagram shows a schematic block diagram of the terminal crimping unit.

[0016] Figure 3 It is shown Figure 1 and Figure 2 A perspective view of the mechanical parts of the measuring unit shown.

[0017] Figure 4 It shows how Figure 3 The diagram shown illustrates the wire harness being pulled out in a U-shaped bend in the measuring section.

[0018] Figure 5 It is shown Figure 1 and Figure 2 A schematic diagram of the conveyor section is shown.

[0019] Figure 6 It is shown Figure 1 and Figure 2 The first unit shown is a perspective view of each mechanical part from the trimming section to the pre-pressing photographing section.

[0020] Figure 7 It shows how to pass Figure 6 The diagram shows a series of processes performed on each part, from the trimming section to the pre-pressing imaging section.

[0021] Figure 8 It is shown Figure 1 and Figure 2 The 3D diagram of the second unit is shown.

[0022] Figure 9 It is shown Figure 8 A perspective view of the mechanical part of the crimping section in the second unit shown.

[0023] Figure 10 It shows how to pass Figure 9 The diagram shows a series of processes performed on the crimping part.

[0024] Figure 11 yes Figure 1 and Figure 2 The third unit shown is a perspective view, in which part of the cover has been removed to show the parts from the crimping confirmation part to the selection and discarding part.

[0025] Figure 12 It shows how to pass Figure 11The diagram shows a series of processes performed on the crimping confirmation section and the terminal rotation section.

[0026] Figure 13 It shows through Figure 11 The diagram shows the processing performed by the selection and discarding unit.

[0027] Figure 14 It is shown Figure 1 and Figure 2 A perspective view of the wiring installation section shown.

[0028] Figure 15 It is shown Figure 1 and Figure 2 A perspective view of the processing performed on the moving part of the retainer.

[0029] Figure 16 It shows through Figures 1 to 15 The diagram shows a schematic flowchart of the terminal crimping method performed by the terminal crimping unit.

[0030] Reference tag list

[0031] 1 Terminal crimping unit

[0032] 1a Unit 1

[0033] 1b Unit 2

[0034] 1c Unit 3

[0035] 11. Wire Storage Department

[0036] 12 Measurement Department

[0037] 13 Conveying Department

[0038] 14 Repair Department

[0039] 15 Oiling Section

[0040] 16 Rubber plug insertion part

[0041] 17 Peeling section

[0042] 18. Pre-crushing camera section

[0043] 19. Crimping section

[0044] 21. Crimping Confirmation Section

[0045] 22 Terminal Rotating Part

[0046] 23. Selection and Disposal Section

[0047] 24. Wiring Installation Section

[0048] 25 Retainer moving part

[0049] 111 Wire reel

[0050] 111a wire

[0051] 111a-1 Pull-out end

[0052] 121 Cable pull-out mechanism

[0053] 121a Cutting Chuck

[0054] 122U-shaped bending steering mechanism

[0055] 122a End chuck

[0056] 122b Steering drive mechanism

[0057] 131 Wire transport chuck

[0058] 131a Chuck Section

[0059] 131b Chuck Drive Mechanism

[0060] 132 Wire Conveying Mechanism

[0061] 132a Conveyor Track

[0062] 133 Conveyor Chuck

[0063] 141 Cutting Mechanism

[0064] 141a Cutting Blade

[0065] 142 Cutting drive mechanism

[0066] 151 Holding component

[0067] 152 Oiling drive mechanism

[0068] 161 Insertion Mechanism

[0069] 162 Insertion drive mechanism

[0070] 171 Peeling Blade

[0071] 172 Peeling Drive Mechanism

[0072] 181 Camera before crimping

[0073] 182 Image display unit before crimping

[0074] 191 Terminal holding section

[0075] 192 Crimping Mechanism

[0076] 192a Anvil

[0077] 192b crimper

[0078] 192c clutch

[0079] 193 servo motors

[0080] 211 Camera after crimping

[0081] 212 Image display unit after crimping

[0082] 213 Judgment Department

[0083] 221 Rotate the chuck

[0084] 222 Rotary drive mechanism

[0085] 231 Disposal mechanism

[0086] 231a Discard Location

[0087] 241 Wire Retainer

[0088] 241a Slit

[0089] 242 Setting up institutions

[0090] 243 Setting the drive mechanism

[0091] 251 Handover Location

[0092] D11 Turning direction

[0093] D12 Up and Down Direction

[0094] D13 Cutting direction

[0095] D14 Clamping direction

[0096] D15 Insertion Direction

[0097] D16 Peeling direction

[0098] D17 Rotation direction

[0099] D18 rod length direction

[0100] D19 Set movement direction

[0101] D20 Tilt Direction

[0102] D21 Handover direction

[0103] Image of G11 before crimping

[0104] Image after G12 crimping

[0105] P11 End position

[0106] R11 transport route

[0107] S101 Measurement Procedure

[0108] S102 Conveying Step

[0109] S103 Oiling Steps

[0110] S104 Rubber Plug Insertion Procedure

[0111] S105 Peeling Steps

[0112] S106 Pre-crimping confirmation steps

[0113] S107 Crimping Steps

[0114] S108 Crimping Confirmation Steps

[0115] S109 Terminal Determination Steps

[0116] S110 Select Discard Step

[0117] S111 Cable Installation Steps

[0118] S112 One-time determination step

[0119] S113 Retainer Movement Step

[0120] S114 Secondary determination step

[0121] W1 is a wire with terminals attached.

[0122] W11 connector terminals

[0123] W11a axis

[0124] W12 wire harness wire

[0125] W13 Rubber Stopper

[0126] W121 Wire End

[0127] W121a core wire

[0128] W121b end covered

[0129] Y1 workers Detailed Implementation

[0130] The following describes embodiments of the terminal crimping unit and the terminal crimping method.

[0131] Figure 1 This is a perspective view showing a terminal crimping unit according to an embodiment. Figure 2 It is shown Figure 1The diagram shows a schematic block diagram of the terminal crimping unit.

[0132] According to this embodiment, the terminal crimping unit 1 is, for example, an operating unit for manufacturing terminal-equipped wires W1 constituting a wire harness, which is installed and laid in vehicles or the like. In the terminal crimping unit 1, wires W12 of the required length for the wire harness are cut from a wire reel 111 stored in a wire storage section 11, and connector terminals W11 are crimped to both ends of the wires, thereby manufacturing terminal-equipped wires W1. The number of terminal-equipped wires W1 is the number required to manufacture one wire harness, and they are placed in a rod-shaped wire holder 241, with both ends held in a U-shaped bend. After all the terminal-equipped wires W1 have been placed, the operator Y1 removes the wire holder 241 containing the wires from the terminal crimping unit 1.

[0133] The terminal crimping unit 1 includes a wire storage section 11, a measuring section 12, a conveying section 13, a trimming section 14, an oiling section 15, a rubber plug insertion section 16, and a stripping section 17. Furthermore, the terminal crimping unit 1 includes a pre-crimping imaging section 18, a crimping section 19, a crimping confirmation section 21, a terminal rotation section 22, a selection and discarding section 23, a wire setting section 24, and a retainer moving section 25. The trimming section 14, oiling section 15, rubber plug insertion section 16, stripping section 17, and pre-crimping imaging section 18 are contained in a first unit 1a, and the crimping section 19 is contained in a second unit 1b. The crimping confirmation section 21, terminal rotation section 22, and selection and discarding section 23 are contained in a third unit 1c. The conveying section 13 connects the measuring section 12 and the wire setting section 24, and passes through the first unit 1a, the second unit 1b, and the third unit 1c. The various parts will now be described in conjunction with the accompanying drawings.

[0134] The wire storage section 11 is a storage rack for wire spools 111, and is used to store multiple wire spools 111, including wire spools of different thicknesses, etc. A wire spool for manufacturing a wire harness is selected from the multiple wire spools 111, and a wire is pulled out from each selected wire spool 111 and drawn into the measuring section 12 of the terminal crimping unit 1.

[0135] Figure 3 It is shown Figure 1 and Figure 2 A perspective view of the mechanical parts of the measuring unit shown. Figure 4 It shows how Figure 3 The diagram shown illustrates the wire harness being pulled out in a U-shaped bend in the measuring section.

[0136] The measuring unit 12 sequentially cuts portions of multiple wire harnesses W12 by repeatedly pulling out and cutting wires 111a of the required length from the wire reel 111. The measuring unit 12 cuts the wire harnesses W12 into a U-shaped bend and includes a wire pull-out mechanism 121 and a U-shaped bend steering mechanism 122. The wire pull-out mechanism 121 is a mechanical part that measures the pulled-out length while pulling the wires 111a out of the wire reel 111. The U-shaped bend steering mechanism 122 is a mechanical part that bends the wires 111a into a U-shape by rotating the end chuck 122a holding the pulled-out end 111a-1 of the wires 111a-1 in the rotation direction D11 by using a steering drive mechanism 122b. While the U-shaped bend steering mechanism 122 bends the wires 111a in this way, the wire pull-out mechanism 121 pulls out the wires 111a until the required length is reached. When the required length is reached, the cutting chuck 121a of the wire pulling mechanism 121 cuts the wire 111a and holds the cutting end, thereby cutting out a U-shaped wire harness W12. The cutting chuck 121a is located at a position 180 degrees in the rotation direction D11 relative to the rotated end chuck 122a. The wire harness W12 cut sequentially by the measuring unit 12, while maintaining the U-shaped bend, are sequentially transferred to the conveying unit 13 according to the cutting sequence.

[0137] Figure 5 It is shown Figure 1 and Figure 2 A schematic diagram of the conveyor section is shown.

[0138] The conveying unit 13 is a unit that sequentially receives the wire harness W12 from the measuring unit 12, holds its wire ends W121, and conveys it along a predetermined conveying path R11. As described above, the measuring unit 12 cuts out the wire harness W12 in a U-shaped bend. The conveying unit 13 receives the wire harness W12 in a U-shaped bend, holds its wire ends W121 at both ends, and conveys it in a U-shaped bend. The conveying unit 13 is equipped with a wire conveying chuck 131 and a wire conveying mechanism 132.

[0139] The wire transport chuck 131 is a mechanism that holds and removes the wire ends W121 from both ends of the wire harness W12 immediately after it is cut by the measuring section 12 and held by the end chuck 122a and the cutting chuck 121a, and transports it to the wire transport mechanism 132. The wire transport chuck 131 is equipped with: a pair of chuck sections 131a that hold both ends of the wire harness W12; and a chuck drive mechanism 131b that drives the pair of chuck sections 131a to reciprocate between the measuring section 12 and the wire transport mechanism 132.

[0140] The wire conveying mechanism 132 is the part that holds the ends of the wire harness W12 that are sequentially transported by the wire transport chuck 131 and conveys them to the wire setting section 24 along the transport path R11. The wire conveying mechanism 132 receives the wire harness W12 in a U-shaped bend from the wire transport chuck 131. Then, the wire conveying mechanism 132 holds the wire ends W121 at both ends of the U-shaped wire harness W12 and arranges them in a row along the transport path R11, thereby conveying the wire harness W12 in a U-shaped bend.

[0141] The conveying route R11 is a rectangular loop route, with its long side extending from the measuring unit 12 to the wire setting unit 24. The wire conveying mechanism 132 has a conveying track 132a, which is arranged above the rectangular loop conveying route R11 in the vertical direction D12 relative to the terminal crimping unit 1. The constituent elements from the measuring unit 12 to the wire setting unit 24 are arranged above the conveying track 132a along the upper side of the conveying route R11.

[0142] The wire conveying mechanism 132 is equipped with multiple conveying chucks 133 that move cyclically along the conveying path R11. These conveying chucks 133 are arranged in a row at equal intervals along the conveying path R11, and a pair of conveying chucks 133 move simultaneously while holding the wire ends W121 at both ends of a wire harness W12. When any one of the conveying chucks 133 reaches the wire setting section 24, it releases the wire ends W121, disengages from the conveying track 132a, and idles below the conveying track 132a back to the vicinity of the measuring section 12, before returning to the conveying track 132a. If there are still wire harnesses W12 to be conveyed, the conveying chuck 133 receives the wire ends W121 again from the wire conveying chuck 131 upon its return and moves along the conveying path R11.

[0143] While the wire harness W12, which is conveyed by the conveying unit 13, is being conveyed inside the first unit 1a, it undergoes a series of processes from the trimming unit 14 to the crimping pre-firing unit 18.

[0144] Figure 6 It is shown Figure 1 and Figure 2 The diagram shows a perspective view of the various mechanical parts inside the first unit, from the trimming section to the pre-pressing imaging section. Figure 7 It shows how to pass Figure 6 The diagram shows a series of processes performed on each part, from the trimming section to the pre-pressing imaging section.

[0145] The trimming unit 14 is located upstream of each section from the oiling unit 15 to the pre-crimping imaging unit 18 on the transport route R11, and performs the following trimming process on the wires W12 of the wire harness held by the transport chuck 133 and transported along the transport route R11. The trimming process is to trim the ends of the wire ends W121, which are transported in rows along the transport route R11, so that they are aligned with a predetermined end position P11. The trimming unit 14 includes a cutting mechanism 141 for trimming each end and a cutting drive mechanism 142 for driving the cutting mechanism 141. The cutting drive mechanism 142 moves the cutting blade 141a of the cutting mechanism 141 along the cutting direction D13 at the predetermined end position P11, thereby trimming the wire ends W121 to the end position P11. The trimmed wire ends W121 are then sent to the oiling unit 15.

[0146] The oiling section 15 is located upstream of the rubber plug insertion section 16 on the conveying route R11, and applies oil to the wires W12 of the wire harness that have not yet been inserted into the rubber plug.

[0147] Here, the wire storage section 11 stores various wire reels 111 of different thicknesses. For wires requiring rubber plugs (W13) to be inserted into the wire harness wires W12, the rubber plug insertion section 16 can insert various rubber plugs W13 of different aperture sizes into the wire end W121 of the wire harness wire W12. Depending on the combination of the wire reel 111 (i.e., the type of wire harness wire W12 from which it is cut) and the type of rubber plug W13 to be inserted, the friction between them may be significant, making it difficult to insert the rubber plug W13. In the oiling section 15, wires requiring rubber plugs that are difficult to insert are designated for lubrication with lubricating oil.

[0148] For a specified wire requiring lubrication, the oiling section 15 applies lubricant to the wire end W121 before the rubber plug insertion process. The oiling section 15 applies lubricant by clamping the wire end W121 with a pair of lubricating grippers 151. The oiling section 15 includes a pair of grippers 151 and an oiling drive mechanism 152, which drives one of the grippers 151 in the clamping direction D14 of the wire end W121. After this oiling process, the wire end W121 is fed to the rubber plug insertion section 16.

[0149] The rubber plug insertion section 16 is located upstream of the crimping section 19 on the transport route R11, specifically upstream of the stripping section 17, for rubber plug insertion processing. When a wire W12 for a wire harness, such as a waterproof connector, is designated to have a rubber plug W13 inserted, the rubber plug insertion process is performed. This process involves inserting the rubber plug W13 around the end W121 of the designated wire requiring the rubber plug. Among the wires requiring rubber plugs, those further designated as requiring lubrication are first lubricated and then subjected to the aforementioned lubrication treatment before undergoing the rubber plug insertion process. The rubber plug insertion section 16 for performing the rubber plug insertion process includes multiple insertion mechanisms 161 and an insertion drive mechanism 162. The multiple insertion mechanisms 161 are multiple mechanism parts that hold various types of rubber plugs W13 and insert them around the end W121 of the wire. The insertion drive mechanism 162 is a mechanism that drives each insertion mechanism 161 in the vertical direction D12 to the insertion position where the wire end W121 is to be inserted, and further drives each insertion mechanism 161 in the insertion direction D15 to insert the rubber plug W13 around the wire end W121. The wire ends W121 of wires requiring rubber plugs and wire ends W121 of wires requiring lubrication are sent to the stripping section 17 after being processed in the rubber plug insertion section 16. The wire ends W121 of other wire harness wires W12 are sent to the stripping section 17 without being lubricated or having rubber plugs inserted.

[0150] The stripping section 17 is located upstream of the crimping section 19 and downstream of the rubber plug insertion section 16 on the transport route R11. It strips the insulation from the wire harness wire W12 by removing the end cover W121b of the wire end W121 to expose the core wire W121a. The stripping section 17 is equipped with a pair of stripping blades 171 that clamp and cut off the end cover W121b, and a stripping drive mechanism 172 that drives the pair of stripping blades 171 in the stripping direction D16. After processing in the stripping section 17, the wire harness wire W12 undergoes pre-crimping imaging processing in the pre-crimping imaging section 18 at the same location.

[0151] The pre-crimping imaging unit 18 and the stripping unit 17 are located at the same position on the transport route R11. Before the crimping process in the crimping unit 19, the pre-crimping imaging unit 18 performs pre-crimping imaging on the wire harness W12 held by the transport chuck 133 and passing through the stripping unit 17. The pre-crimping imaging process is a process of acquiring a pre-crimping image G11 by photographing the end W121 of the wire, wherein the end cover W121b of the wire end W121 has been removed to expose the core wire W121a, and for a given wire, a rubber plug W13 has been inserted around the end W121 of the wire. The pre-crimping imaging unit 18 is equipped with a pre-crimping camera 181 for taking pictures and a pre-crimping image display unit 182 for displaying the pre-crimping image G11. The pre-crimping image G11 captured here is sent as image data to the crimping confirmation unit 21, and the determination unit 213 in the crimping confirmation unit 21, described below, determines whether the stripping criteria are met. The wire harness wire W12, whose end W121 has been photographed, leaves the first unit 1a and is sent to the second unit 1b. In the second unit 1b, the wire harness wire W12 is conveyed through the interior of the second unit 1b and crimped in the crimping part 19.

[0152] Figure 8 It is shown Figure 1 and Figure 2 The 3D diagram of the second unit is shown. Figure 9 It is shown Figure 8 A perspective view of the mechanical parts of the crimping section inside the second unit. Figure 10 It shows how to pass Figure 9 The diagram shows a series of processes performed on the crimping part.

[0153] The crimping section 19 is located downstream of the stripping section 17 on the transport path R11 and performs crimping processing on the wires W12 of the wire harness transported through the stripping section 17. The crimping section 19 includes: a terminal holding section 191 for holding various types of connector terminals W11 of different sizes in a pre-crimped unfolded state; and a plurality of crimping mechanisms 192, corresponding to the various types of connector terminals W11. Furthermore, the crimping section 19 includes a servo motor 193, which serves as a common drive source for the plurality of crimping mechanisms 192. The plurality of crimping mechanisms 192 are arranged in a row along the transport path R11. During the crimping process in the crimping section 19, the crimping mechanism 192 at the position where the wire end W12 corresponding to the type of connector terminal W11 to be crimped reaches is crimped. In this crimping process, the connector terminal W11 is crimped to the wire end W121 exposing the core wire W121a. At this time, for wires requiring rubber plugs, such as those with rubber plugs W13 around the insertion end W121, the connector terminal W11 is crimped through the rubber plug. Each crimping mechanism 192 includes an anvil 192a, a crimper 192b, and a clutch 192c as a drive transmission mechanism. The anvil 192a is the portion on which the connector terminal W13, in its unfolded state, is positioned with the wire end W121 placed on its upper surface. The crimper 192b is the portion that performs crimping by deforming the connector terminal W13 by clamping the connector terminal W13 and the wire end W121 between the anvil 192a and the crimper 192b. The clutch 192c transmits the driving force of the servo motor 193 to the crimper 192b. The crimper 192b, having received the driving force from the clutch 192c, descends towards the anvil 192a and performs crimping. After the processing in the crimping section 19 is completed, the wire harness W12 leaves the second unit 1b and is sent to the third unit 1c. While the wire harness W12 is being transported through the interior of the third unit 1c, it undergoes a series of processes from the crimping confirmation section 21 to the selection and discarding section 23.

[0154] Figure 11 yes Figure 1 and Figure 2 The third unit shown is a perspective view, in which part of the cover has been removed to show the parts from the crimping confirmation part to the selection and discarding part. Figure 12 It shows how to pass Figure 11 The diagram shows a series of processes performed on the crimping confirmation section and the terminal rotation section. Figure 13 It shows through Figure 11 The diagram shows the processing performed by the selection and discarding unit.

[0155] The crimping confirmation unit 21 is located downstream of the crimping unit 19 on the transport route R11, and is the part that performs crimping confirmation processing on the wire W12 of the wire harness transported through the crimping unit 19. In the crimping confirmation process, firstly, an image is taken of the wire end W121 with the connector terminal W11 crimped on. Then, based on the captured crimped image G12, it is determined whether a predetermined crimping standard is met. The crimping confirmation unit 21 includes: a crimping camera 211 for capturing images, a crimping image display unit 212 for displaying the crimped image G12, and a determination unit 213 for performing the determination process. When the crimped wire end W121, held and transported by the transport chuck 133, reaches directly below the crimping camera 211, the crimping camera 211 captures its image. The captured crimped image G12 is displayed on the crimping image display unit 212 and sent as image data to the determination unit 213. The determination unit 213 determines whether the crimping standard is met based on the crimped image G12 sent by the crimping camera 211. The determination result of the crimping standard, together with the determination result of the peeling standard based on the pre-crimping image G11 from the pre-crimping shooting unit 18, is sent to the selection and discarding unit 23.

[0156] The terminal rotation section 22 is located at an arbitrary given position downstream of the crimping confirmation section 21 on the transport route R11, specifically, the portion located between the crimping confirmation section 21 and the selection and discard section 23. This terminal rotation section 22 performs terminal rotation processing on the wires W12 of the wire harness transported via the crimping confirmation section 21 that require rotation. The wires requiring rotation are wires used in subsequent steps, such as inserting into a cavity in the connector housing, with a rotational orientation in which the connector terminal W11 rotates about the axis W11a of the connector terminal W11 during crimping from the crimping section 19. In the terminal rotation processing, the wires requiring rotation are specified, and the connector terminal W11 rotates about the axis W11a in the rotation direction D17. The terminal rotation section 22 includes a rotating chuck 221 and a rotation drive mechanism 222. When the wire end W121 of the wire requiring rotation is held and transported by the transport chuck 133, the rotating chuck 221 holds the portion of the wire end W121 adjacent to the connector terminal W11. The rotation drive mechanism 222 rotates the rotating chuck 221 holding the wire end W121 in the rotation direction D17 to perform the aforementioned terminal rotation process. In this embodiment, the rotation orientation of the wire to be rotated is a reverse orientation, in which the connector terminal W11 is reversed 180 degrees around the axis W11a from its orientation during crimping. The rotation drive mechanism 222 reverses the connector terminal W11 by rotating the rotating chuck 221 holding the wire end W121 180 degrees in the rotation direction D17.

[0157] The selection and discarding unit 23 is located downstream of the crimping confirmation unit 21 on the transport route R11, specifically downstream of the terminal rotation unit 22, and is used to select and discard the wires W12 of the wire harness that have been transported through the crimping confirmation unit 21 and the terminal rotation unit 22. In the selection and discarding process, wires W12 that are determined by the determination unit 123 to simultaneously meet both the stripping and crimping criteria are transferred from the transport unit 13 to the wire setting unit 24 as qualified wires W1 with terminals, where they undergo wire setting processing as a subsequent step. Conversely, wires W12 that are determined not to meet at least one of the stripping and crimping criteria are discarded as unqualified wires W1 with terminals. The selection and discarding unit 23 is equipped with a discarding mechanism 231, which takes out and picks up the wire ends W121 at both ends of the wires W1 with terminals attached to the defective parts from the transport chuck 133 and transports them to the discarding position 231a for discarding.

[0158] Figure 14 It is shown Figure 1 and Figure 2 A perspective view of the wiring installation section shown.

[0159] The wire setting section 24 is located downstream of the selection and discard section 23 on the transport route R11, that is, at the end of the transport route R11, and is the section used to perform wire setting processing on the wire harness wires W12 that meet the crimping criteria and are transported along the transport route R11. The wire harness wires W12 to be subjected to this wire setting processing are qualified wires W1 with terminals attached, which are transported in a U-shaped bent state with the connector terminals W11 crimped onto the wire ends W121 at both ends. During the wire setting processing, the wire ends W121 at both ends of the U-shaped wires W1 with terminals attached are taken out from the transport route R11 and transported to the rod-shaped wire holder 241 for holding.

[0160] The wire setting section 24 has two pairs of setting mechanisms 242, which remove the wire ends W121 at both ends of the wire W1 with terminals attached from the transport chuck 133 of the transport section 13 and transport them to the holding position within the wire holder 241, so that the wire holder 241 holds them. The rod-shaped wire holder 241 has a plurality of slits 241a arranged in a row along the length direction D18 of the rod, into which the wire bundle wire W12 of the wire W1 with terminals attached can be inserted. The pair of setting mechanisms 242 hold the wire ends W121 by inserting the wire ends W121 into a pair of slits 241a designated for each wire W1 with terminals attached. In this case, if the predetermined distance between the pair of slits 241a allows the pair of setting mechanisms 242 to be inserted side by side, the wire ends W121 at both ends of a wire W1 with terminals attached will be set simultaneously. In this embodiment, two pairs of setting mechanisms 242 are provided, allowing simultaneous setting of both ends of up to two wires W1 with terminals. Conversely, if the specified distance between a pair of slits 241a is too wide or too narrow, the setting of each wire end W121 will be performed individually by the corresponding setting mechanism 242. The wire setting unit 24 is equipped with a setting drive mechanism 243, which causes the two setting mechanisms 242 to reciprocate along the setting movement direction D19 between the transport chuck 133 and the slits 241a of the wire holder 241. This wire setting process by the wire setting unit 24 continues until all the wires W1 to be manufactured with terminals have been set in the wire holder 241. After the setting of all the wires W1 with terminals is completed, the holder moving unit 25 processes the wires in the wire holder 241 that hold the wires.

[0161] Figure 15 It is shown Figure 1 and Figure 2 A perspective view of the processing performed on the moving part of the retainer.

[0162] The retainer moving part 25 is positioned adjacent to the wire setting part 24. Then, the retainer moving part 25 performs a retainer moving process on the wire retainer 241, which has held all the processed wire harness wires W12, i.e., the wires W1 with terminals, which meet crimping standards and have undergone wire setting processing in the wire setting part 24. The retainer moving process involves moving the wire retainer 241 holding the wires to... Figure 1The processing of the junction position 251 is shown. Here, in the wire setting process in the wire setting section 24, the wire retainer 241 is oriented so that the slit 241a faces upward, allowing the setting mechanism 242 of the wire setting section 24 to enter from above and insert the wire end W121 into the slit 241a. Therefore, after the wire is set, the wire W1 with the terminal attached is held in a state where the wire end W121 is bent at 90° and hangs down to approach the slit 241a. In the retainer moving process, the retainer moving section 25 tilts the wire retainer 241 90° to the side in the tilting direction D20, so that the bend at the wire end W121 of each wire W1 with the terminal attached is eliminated and the wire hangs straight down to form a U-shape. In the retainer moving process, the wire retainer 241 slides to the junction position 251 in the junction direction D21 intersecting with the wire retainer 241 and is temporarily stored at the junction position 251.

[0163] Each time wire setting is performed in the wire setting section 24, the retainer is moved, and the wire retainers 241 holding multiple wires are stored parallel to each other in the handover position 251. The wire retainers 241 are removed from the handover position 251 by the operator at the appropriate time and transported to the unit where subsequent steps such as insertion into the cavity of the connector housing are performed.

[0164] Next, we will refer to the following. Figures 1 to 15 and Figure 16 The terminal crimping method performed in the terminal crimping unit 1 according to this embodiment is described, although some of the descriptions are repeated from those given so far.

[0165] Figure 16 It shows through Figures 1 to 15 The diagram shows a schematic flowchart of the terminal crimping method performed by the terminal crimping unit.

[0166] Figure 16The terminal crimping method shown in the flowchart begins when an operator inputs the part number of the article to be manufactured using an input device such as a personal computer (PC) and performs a predetermined start operation on the input device. When the process begins, the measuring unit 12 repeats the measurement process, which includes pulling out and cutting the wire 111a to the required length, thereby performing measurement step S101, in which multiple wire harnesses W12 are sequentially cut. Next, a conveying step S102 is performed, in which the wire harnesses W12 are held by the wire ends W121 at both ends and transferred along a predetermined conveying route R11 to the conveying unit 13 for conveying the wire harnesses W12, and the wire harnesses W12 are conveyed to the conveying unit 13. For the wire harnesses W12 that are designated as requiring rubber plugs and conveyed along the conveying route R11, a subsequent oiling step S103 and a rubber plug insertion step S104 are performed. In addition, for those wires that are further designated as requiring lubrication and require rubber plugs, an oiling step S103 is performed.

[0167] Before the rubber plug insertion step S104, in the oiling step S103, lubricating oil is applied to the wire end W121 of the specified wire that needs lubrication. In the rubber plug insertion step S104, the rubber plug W13 is inserted around the wire end W121 of the specified wire that needs the rubber plug.

[0168] Next, a stripping step S105 is performed, in which the end cover W121b of the wire end W121 of the wire harness wire W12 conveyed along the conveying route R11 is removed to expose the core wire W121a. Before the crimping step S107 described later, the wire end W121 of the wire harness wire W121 after the end cover W121b of the wire harness wire W121 has been removed in the stripping step S105 is photographed to obtain a pre-crimping image G11, and a pre-crimping confirmation step S106 is performed to determine whether the predetermined stripping criteria are met. In the crimping step S107 after the pre-crimping confirmation step S106, the connector terminal W11 is crimped to the wire end W121 of the wire harness wire W12 that has been conveyed through the stripping step S105 and the pre-crimping confirmation step S106, at which the core wire W121a of the wire harness wire W12 is exposed.

[0169] Next, a crimping confirmation step S108 is performed on the wire end W121, which has been crimped to the connector terminal W11 of the wire harness wire W12 delivered in crimping step S107. In crimping confirmation step S108, a crimped image G12 of the crimped wire end W121 is taken to determine whether it meets the predetermined crimping standard.

[0170] Following the crimping confirmation step S108, a terminal rotation step S109 is performed on the wire W12 of the wire harness, which has been conveyed through the crimping step S107 and is designated as a wire requiring rotation. The wire requiring rotation refers to a wire used in subsequent steps with a rotational orientation in which the connector terminal W11 rotates about axis W11a from its crimping orientation, and in the terminal rotation step S109, the connector terminal W11 of this wire requiring rotation rotates about axis W11a. As described above, in this embodiment, the connector terminal W11 rotates 180° from its crimping orientation about axis W11a.

[0171] In the subsequent selection and discarding step S110, the wire harness wire W12 that was determined to meet the stripping standard in the pre-crimping confirmation step S106 and the crimping standard in the crimping confirmation step S108 is handed over as a qualified wire W1 with terminals to the subsequent steps. Conversely, the wire harness wire W12 that does not meet at least one of the stripping and crimping standards is discarded as an unqualified wire W1 with terminals. Then, for the wire W1 with terminals that was determined to be qualified in the selection and discarding step S110, the wire setting step S111 is performed, in which the wire end W121 with the connector terminal W11 crimped is taken out from the transport route R11 and transported to and held in the rod-shaped wire holder 241.

[0172] After the wire setting step S111, a determination step S112 is performed to determine whether the setting of a group of wires W1 with terminals to be manufactured in the wire holder 241 has been completed. If the setting of a group has not been completed (determined as "No"), the determination step S112 is repeated once each time a wire W1 with terminals is set in the wire setting step S111. Then, if the setting of a group has been completed (determined as "Yes"), the holder moving step S113 is performed to move the wire holder 241 holding the wires to the handover position 251.

[0173] After the retainer movement step S113, a second determination step S114 is performed to determine whether to continue placing the wire W1 with the terminal attached onto the new wire retainer 241. If it continues to be placed onto the wire retainer 241 (determined as "yes"), the process returns to the measurement step S101 and the subsequent processing is repeated. Conversely, if it is not necessary to place it onto the wire retainer 241 (determined as "no"), the terminal crimping method process is terminated.

[0174] The terminal crimping unit 1 and terminal crimping method according to the above embodiments provide the following effects. Specifically, according to this embodiment, the wire W12 for the wire harness is sequentially cut out and conveyed along a predetermined conveying route R11. Subsequently, along the conveying route R11, a series of processes are smoothly carried out, including stripping the insulation from the wire end W121, crimping the connector terminal W11, crimping confirmation, and selecting and discarding defective parts. In this way, according to this embodiment, the connector terminal W11 can be crimped onto the wire W12 for the wire harness while reducing the various burdens on the operator Y1.

[0175] In this embodiment, the measuring unit 12 cuts out a U-shaped wire harness W12, and the conveying unit 13 receives the wire harness W12 from the measuring unit 12 while it is in a U-shaped bend. The conveying unit 13 arranges the wire ends W121 along the conveying path R11 while maintaining them at both ends of the wire harness W12, thus conveying the wire harness W12 while it is in a U-shaped bend. With this structure, the terminals of the wire ends W121 at both ends can be crimped sequentially without changing the direction of the wire harness W12, further reducing the workload of the operator Y1.

[0176] Furthermore, in this embodiment, a trimming section 14 for trimming and aligning the ends of the wire ends W121 is provided upstream of the stripping section 17 on the transport path R11. According to this configuration, the ends of the wire ends W121 of the wire harness wire W12 transported along the transport path R11 are trimmed and aligned, thereby improving the accuracy of the terminal crimping.

[0177] Furthermore, in this embodiment, the crimping confirmation unit 21 includes a crimping image display unit 212 that displays the crimped image G12. This configuration is preferred because it allows the operator Y1 to visually grasp the crimped image G12 through the crimping image display unit 212.

[0178] Furthermore, in this embodiment, the pre-crimping imaging unit 18 is located at the same position as the stripping unit 17 on the transport route R11. This pre-crimping imaging unit 18 acquires a pre-crimping image G11 by photographing the wire end W121, whose end coating W121b has been removed before the crimping process. Then, based on this pre-crimping image G11, it is determined whether the stripping criterion is met. According to this configuration, the crimping confirmation process is performed based on the stripping state of the wire end W121 shown in the pre-crimping image G11, thereby improving confirmation accuracy. In this embodiment, the stripping criterion determination is performed in the determination unit 213 of the crimping confirmation unit 21, which receives the pre-crimping image G11 from the pre-crimping imaging unit 18. However, the part used to determine the stripping criterion is not limited to this, and a dedicated determination unit independent of the determination unit 213 of the crimping confirmation unit 21 may also be provided to determine the stripping criterion.

[0179] Furthermore, in this embodiment, the pre-crimping imaging unit 18 has a pre-crimping image display unit 182 that displays the pre-crimping image G11. This configuration is preferred because it allows the operator Y1 to visually grasp the pre-crimping image G11 through the pre-crimping image display unit 182.

[0180] Furthermore, in this embodiment, the rubber plug insertion part 16 is provided upstream of the crimping part 19 on the transport route R11 to insert the rubber plug W13 around the wire end W121 of the designated wire requiring the rubber plug. For the wire requiring the rubber plug, the crimping part 19 performs the process of crimping the connector terminal W11 through the rubber plug. According to this configuration, the rubber plug insertion process for the wire requiring the rubber plug and the subsequent crimping process through the rubber plug are combined into a series of processes after measurement, thereby further reducing the burden on the operator Y1.

[0181] Furthermore, in this embodiment, the oiling section 15 is provided upstream of the rubber plug insertion section 16 on the transport route R11 to apply lubricating oil to the end W121 of the wire that requires lubrication before the rubber plug insertion process. With this configuration, even if the rubber plug W13 is difficult to insert due to the thickness of the wire W12 or other factors, the oiling process in the oiling section 15 can ensure smooth rubber plug insertion.

[0182] Furthermore, in this embodiment, the wire setting section 24 is located downstream of the selection and discarding section 23 on the transport route R11 to remove the wire ends W121 of the wire harness wires W12 that meet the crimping standard from the transport route R11 and transport them to the wire holder 241 so that the wire holder 241 holds them. According to this structure, the wire harness wires W12 with connected terminals are sequentially placed in the wire holder 241. The operator Y1 only needs to transport the wire holder 241 to the next operating position, which further reduces the burden on the operator Y1 compared to the case where the operator Y1 removes the wire harness wires W12 with connected terminals one by one from the transport route R11 and transports them individually.

[0183] Furthermore, in this embodiment, the wire setting unit 24 simultaneously or sequentially removes the wire ends W121 at both ends of the U-shaped wire harness W12 from the transport route R11 and transports them to the wire holder 241, whereby the wire holder 241 holds them. In this way, the wire setting unit 24 holds the U-shaped wire harness W12 in the wire holder 241. According to this structure, by setting the wire ends W121 at both ends of the wire harness W12 in the wire holder 241, the ease of operation in subsequent steps of removing the wire harness W12 from the wire holder 241 and processing each wire end W121 can be improved.

[0184] Furthermore, in this embodiment, a retainer moving part 25 is provided to move the wire retainer 241 holding the wire to a predetermined handover position 251. This structure improves the ease of operation for the operator Y1 to remove the wire retainer 241 for subsequent steps.

[0185] Furthermore, in this embodiment, a terminal rotating part 22 is provided downstream of the crimping confirmation part 21 on the transport path R11. This terminal rotating part 22 causes the connector terminal W11 of a specific wire that needs to be rotated to rotate around the axis W11a. According to this structure, the terminal rotation process can be performed according to the processing status of the wire end W121 in subsequent steps, thereby improving the operational convenience in subsequent steps.

[0186] The above embodiments only show representative forms of the terminal crimping unit and terminal crimping method. The terminal crimping unit and terminal crimping method are not limited to these and can be modified in various ways.

[0187] For example, in the above embodiments, as examples of terminal crimping units and terminal crimping methods, a terminal crimping unit 1 and a terminal crimping method for manufacturing a terminal-equipped wire W1 constituting a wire harness installed and laid in vehicles, etc., are shown. However, the terminal crimping unit and terminal crimping method are not limited thereto, and their applications are not particularly limited.

[0188] Furthermore, in the above embodiments, as examples of terminal crimping units and terminal crimping methods, the specific shapes and arrangements of their constituent elements are shown as follows: Figure 1 and Figure 2 The terminal crimping unit 1 and the terminal crimping method using the terminal crimping unit 1 are shown. However, the terminal crimping unit and the terminal crimping method are not limited thereto, and the specific shape and arrangement of the constituent elements of the terminal crimping unit are not particularly limited.

[0189] Furthermore, in the above embodiments, as examples of terminal crimping units and methods, a terminal crimping unit 1 and a terminal crimping method are shown in which a wire holder 241 for holding a wire is removed by an operator Y1 and transported to a unit for subsequent processing steps. In this embodiment, a qualified wire W1 with terminals is handed over to a wire setting part 24 and placed in a rod-shaped wire holder 241. However, the terminal crimping unit and terminal crimping method are not limited to this. The terminal crimping unit and terminal crimping method may be a unit or method that does not involve handing over a wire to a wire setting part 24, placing it in a wire holder 241, or transporting the wire holder 241 by an operator Y1. In such units and methods, the wire with terminals is directly handed over to a unit for subsequent processing steps, such as a terminal insertion unit, and the terminal insertion unit performs processing such as terminal insertion.

[0190] Furthermore, in the above embodiments, as examples of the terminal rotation part and the terminal rotation step, the terminal rotation part 22 and the terminal rotation step S109 are shown, wherein the connector terminal W11 is reversed from its orientation during crimping to an orientation that rotates 180 degrees around the axis W11a. However, the terminal rotation part and the terminal rotation step are not limited to this, and the connector terminal can rotate any rotation angle around the axis from its orientation during crimping.

Claims

1. A terminal crimping unit comprising: a measuring section configured to sequentially cut out a plurality of wire harness wires by repeating a measuring process including pulling out and cutting an electric wire of a desired length; a conveying section configured to sequentially receive the wire harness wires from the measuring section, hold at least one electric wire end portion, and convey the at least one electric wire end portion along a predetermined conveying route; a stripping section configured to perform a stripping process on the wire harness wires conveyed along the conveying route, the stripping process being for removing a terminal covering of the electric wire end portion to expose a core wire; a crimping section located downstream of the stripping section on the conveying route and configured to perform a crimping process on the wire harness wires conveyed via the stripping section, the crimping process being for crimping a connector terminal to the electric wire end portion whose core wire is exposed; a crimping confirmation section located downstream of the crimping section on the conveying route and configured to perform a crimping confirmation process on the wire harness wires conveyed via the crimping section, the crimping confirmation process being for capturing the electric wire end portion to which the connector terminal is crimped and determining whether a predetermined crimping criterion is satisfied based on a captured post-crimping image; a selection and discard section located downstream of the crimping confirmation section on the conveying route and configured to perform a selection and discard process on the wire harness wires conveyed via the crimping confirmation section, the selection and discard process being for discarding the wire harness wires that do not satisfy the crimping criterion. The measuring section cuts out the wire harness wires in a U-bent state, and 2. The terminal crimping unit according to claim 1, wherein The conveying section receives the wire harness wires held in the U-bent state from the measuring section and holds the electric wire end portions at both ends of the wire harness wires in such a manner that the electric wire end portions are arranged in a row along the conveying route, thereby conveying the wire harness wires held in the U-bent state. The measuring section is capable of cutting out wire harness wires of a plurality of types.

3. The terminal crimping unit according to claim 1, wherein 4. The terminal crimping unit according to claim 1, further comprising: a trimming section located upstream of the stripping section on the conveying route and configured to perform a trimming process of trimming the wire harness wires conveyed along the conveying route so that the terminal of the electric wire end portion is aligned with a predetermined terminal position. The crimping confirmation section includes a post-crimping image display section configured to display the post-crimping image.

5. The terminal crimping unit according to claim 1, wherein 6. The terminal crimping unit according to claim 1, comprising: a pre-crimping capturing section located at the same position as the stripping section on the conveying route and configured to perform a pre-crimping capturing process on the wire harness wires passing through the stripping section before the crimping process, the pre-crimping capturing process being for capturing the electric wire end portion from which the terminal covering has been removed to obtain a pre-crimping image; and a determination section configured to determine whether a predetermined stripping criterion is satisfied based on the pre-crimping image. The pre-crimping capturing section includes a pre-crimping image display section configured to display the pre-crimping image. ​ 7. The terminal crimping unit according to claim 6, wherein ​ 8. The terminal crimping unit according to claim 1, further comprising: a rubber plug insertion section that is located upstream of the crimping section on the conveyance route and is configured to perform a rubber plug insertion process of inserting a rubber plug around an electric wire end portion of the electric wire requiring a rubber plug, which is designated as an insertion target of the rubber plug, among the electric wires for the wire harness, wherein the crimping section performs, as the crimping process, a process of crimping the connector terminal to the electric wire end portion with the rubber plug interposed therebetween, for the electric wire requiring a rubber plug.

9. The terminal crimping unit according to claim 8, wherein the rubber plug insertion section is capable of inserting a plurality of types of rubber plugs, wherein the terminal crimping unit further comprises: an oil application section that is located upstream of the rubber plug insertion section on the conveyance route and is configured to perform, before the rubber plug insertion process, an oil application process of applying lubricating oil to the electric wire end portion of the electric wire requiring lubrication, which is designated as a lubrication target to be lubricated by the lubricating oil, among the electric wires requiring a rubber plug.

10. The terminal crimping unit according to claim 1, further comprising: an electric wire setting section that is located downstream of the selection and discard section on the conveyance route and is configured to perform an electric wire setting process of taking out the electric wire end portion to which the connector terminal is crimped from the conveyance route to carry the electric wire end portion to a predetermined electric wire holder, such that the predetermined electric wire holder holds the electric wire end portion, for the electric wire for the wire harness that satisfies the crimping standard, which is conveyed along the conveyance route.

11. The terminal crimping unit according to claim 1, further comprising: a terminal rotation section that is located at an arbitrary given position downstream of the crimping confirmation section on the conveyance route and is configured to perform a terminal rotation process of rotating the connector terminal around an axis of the connector terminal, for the designated electric wire requiring rotation, which is designated as an electric wire to be used in a subsequent step in a rotated orientation, among the electric wires for the wire harness that are conveyed via the crimping confirmation section, the rotated orientation being an orientation of the connector terminal after rotation around the axis from an orientation at the time of crimping in the crimping section.

12. A terminal crimping method comprising: a measurement step of sequentially cutting a plurality of electric wires for a wire harness by repeating a measurement process including pulling out and cutting an electric wire to a desired length; a conveyance step of handing over the electric wires for the wire harness to a conveyance section that holds at least one electric wire end portion and conveys the at least one electric wire end portion along a predetermined conveyance route, and causing the conveyance section to convey the electric wires for the wire harness; a stripping step of removing a covering at a tip of the electric wire end portion of the electric wire for the wire harness that is conveyed along the conveyance route to expose a core wire; a crimping step of crimping a connector terminal to the electric wire end portion of the electric wire for the wire harness, in which the core wire is exposed, that is conveyed via the stripping step; a crimping confirmation step of capturing an image of the electric wire end portion of the electric wire for the wire harness, to which the connector terminal is crimped, that is conveyed via the crimping step, and determining whether a predetermined crimping standard is satisfied based on the captured post-crimping image; and a selection and discard step of selecting and discarding the electric wire for the wire harness that does not satisfy the crimping standard, among the electric wires for the wire harness that are conveyed along the conveyance route. a selection discarding step of discarding the wire harness electric wire that does not satisfy the crimping standard among the wire harness electric wires delivered via the crimping confirmation step.