Hot galvanizing furnace nose wallboard spraying equipment

Abstract

The invention discloses hot galvanizing furnace nose wallboard spraying equipment, and relates to the field of electric arc spraying, the hot galvanizing furnace nose wallboard spraying equipment comprises a wallboard clamping device, a three-axis positioning device located on one side of the wallboard clamping device, and an electric arc spraying device and a plate surface measuring device which are symmetrically arranged at the execution end of the three-axis positioning device. The spraying equipment can automatically plan and realize intermittent jumping spraying, and the risk of microcracks of a coating due to thermal stress is effectively avoided; according to the scheme, a control center serves as a core, wall plate clamping, three-axis positioning, curved surface measuring and electric arc spraying devices are dispatched in a unified mode, and whole-course automatic operation from plate body clamping, posture correction, contour scanning to final spraying is achieved.

Description

TECHNICAL FIELD

[0001] The present application mainly relates to the technical field of electric arc spraying, in particular to a hot-dip galvanizing furnace nose wall plate spraying equipment. BACKGROUND

[0002] Hot-dip galvanizing is an important process for corrosion protection of steel materials. The furnace nose, as a key component in the galvanizing production line, is exposed to high-temperature, high-corrosion zinc liquid vapor and spatter environment for a long time. The performance of the inner wall protective coating directly affects the service life and operation stability of the equipment. Electric arc spraying technology has become one of the mainstream processes for protecting the surface of the furnace nose wall plate, due to its high coating bond strength, good high-temperature oxidation and corrosion resistance, and other advantages.

[0003] Existing automatic spraying equipment for such large curved wall plates usually uses a multi-axis robot arm to carry a spray gun and performs trajectory operations according to a preset program. However, there are still obvious deficiencies in practical applications. First, it is difficult to ensure absolute perpendicularity or theoretical posture when clamping the wall plate. A slight initial tilt can cause the spraying trajectory to deviate, affecting the uniformity of the coating. Second, for wall plate surfaces with complex curvature, traditional equipment cannot accurately maintain the optimal constant distance between the spray gun and the workpiece surface in real time, resulting in uneven coating thickness. More importantly, the local high heat generated by continuous spraying can easily accumulate thermal stress inside the coating, inducing micro-cracks and seriously affecting the long-term protective effect of the coating. These technical bottlenecks restrict the further improvement of spraying quality and process automation.

[0004] Therefore, there is a need for a spraying equipment that can realize automatic spraying and avoid micro-cracks caused by thermal stress in the coating. SUMMARY

[0005] Based on this, the purpose of the present application is to provide a hot-dip galvanizing furnace nose wall plate spraying equipment to solve the technical problems raised in the background.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a hot galvanizing furnace nose wall plate spraying equipment, comprising a wall plate clamping device, a three-axis positioning device located at one side of the wall plate clamping device, and an electric arc spraying device and a plate surface measuring device symmetrically arranged at the execution end of the three-axis positioning device, wherein the wall plate clamping device comprises a base plate, a plate body clamp rotatably connected to the top of the base plate, and an adjusting component arranged on the base plate and used for adjusting the rotation angle of the plate body clamp; the electric arc spraying device comprises an electric arc spraying head arranged at the execution end of the three-axis positioning device, and a distance measuring component arranged at the execution end of the three-axis positioning device and located above the electric arc spraying head; the plate surface measuring device comprises an angle positioning component arranged at the execution end of the three-axis positioning device, a positioning box arranged at the execution end of the angle positioning component, a measuring frame slidably connected to one end of the positioning box and extending to the outside of the positioning box, a displacement detection wheel arranged at the end of the measuring frame, and a distance measuring component and an elastic pressure measuring supporting component arranged in the positioning box.

[0007] According to an embodiment of the present application, the three-axis positioning device comprises an X-axis moving component arranged on the base plate, an X-axis moving plate arranged at the execution end of the X-axis moving component, a Y-axis moving component arranged on the X-axis moving plate, a Y-axis moving frame vertically arranged at the execution end of the Y-axis moving component, a Z-axis moving component arranged on the outer wall of the Y-axis moving frame, and a lifting frame arranged at the execution end of the Z-axis moving component; the X-axis moving component comprises a first sliding rail arranged on the base plate, a moving block slidably connected to the first sliding rail, a driving motor arranged on the base plate, a first lead screw arranged at the execution end of the driving motor and threadedly connected to the moving block, a first gear sleeved on the outer wall of the first lead screw, and a first encoder arranged on the outer wall of the first sliding rail and having a detection end engaged with the first gear through a gear. The X-axis moving component, the Y-axis moving component, and the Z-axis moving component have the same structure. In the preferred embodiment, the position adjustment and position recording of the electric arc spraying device and the plate surface measuring device are realized by the three-axis positioning device.

[0008] According to an embodiment of the present application, the distance measuring component comprises an extension frame arranged on the lifting frame, a protective baffle arranged at the end of the extension frame, a micro electric cylinder arranged at the top of the extension frame and having an execution end penetrating through the extension frame, and a first distance measuring sensor arranged at the execution end of the micro electric cylinder. In the preferred embodiment, the distance between the electric arc spraying head and the wall plate is measured by the distance measuring component.

[0009] According to one embodiment of the present application, the displacement detection wheel comprises a rotating shaft rotatably connected to the measuring frame and extending out of the measuring frame, a roller sleeved on the rotating shaft, a second gear provided at the end of the rotating shaft, and a second encoder provided on the outer wall of the measuring frame and having a detection end engaged with the second gear. In the preferred embodiment, the displacement detection wheel is used to detect the displacement.

[0010] According to one embodiment of the present application, the angle positioning component comprises a positioning tube penetrating through the lifting frame and rotatably connected to the lifting frame, a first electric cylinder provided in the positioning tube, a first worm gear ring sleeved on the outer wall of the positioning tube, a power motor provided on the lifting frame, and a first worm provided on the execution end of the power motor and engaged with the first worm gear ring. The execution end of the first electric cylinder is connected to the positioning box. In the preferred embodiment, the angle positioning component is used to adjust the angle of the positioning box.

[0011] According to one embodiment of the present application, the distance measuring component comprises a second distance measuring sensor provided on the inner wall of the positioning box and penetrating through the elastic pressure supporting component, and two industrial cameras symmetrically provided at the two ends of the lifting frame. In the preferred embodiment, the distance measuring component is used to detect the moving distance of the measuring frame.

[0012] According to one embodiment of the present application, the elastic pressure supporting component comprises a pressure sensor provided on the inner wall of the positioning box, a pressure plate provided at the detection end of the pressure sensor, and a spring having one end connected to the pressure plate and the other end connected to the outer wall of the measuring frame. The second distance measuring sensor penetrates through the pressure sensor and the pressure plate. In the preferred embodiment, the elastic pressure supporting component is used to elastically support the measuring frame.

[0013] According to one embodiment of the present application, the plate body clamp comprises a rotating plate rotatably connected to the base plate through a rotating shaft, an L-shaped support plate provided on the rotating plate, a plurality of L-shaped supports linearly arranged on the L-shaped support plate, a plurality of moving clamping plates slidably connected to the top of the L-shaped support plate, a first hydraulic cylinder provided on the rotating plate, and a power plate provided at the execution end of the first hydraulic cylinder and having a top penetrating through the L-shaped support plate to connect the plurality of moving clamping plates. The plate body clamp further comprises a plurality of second hydraulic cylinders provided on the outer wall of the L-shaped support plate, and an L-shaped clamping plate provided at the execution end of the second hydraulic cylinder. In the preferred embodiment, the plate body clamp is used to clamp and fix the wallboard.

[0014] According to one embodiment of the present application, the adjusting component comprises a driving ring arranged at the bottom of the rotating plate, a guide rail arranged on the base plate, a displacement block slidably connected with the guide rail, a driving column arranged at the top of the displacement block and slidably connected with the inner wall of the driving ring, a second screw rod rotatably connected with the guide rail and threadedly connected with the displacement block, a second worm gear ring sleeved on the outer wall of the second screw rod, a second worm arranged on the base plate and engaged with the second worm gear ring, and a transmission motor arranged on the base plate and used for driving the second worm to rotate. In the preferred embodiment, the adjusting component is used to adjust the posture of the plate body.

[0015] According to one embodiment of the present application, the control center further comprises a wallboard clamping device, a three-axis positioning device, an electric arc spraying device and a plate surface measuring device. The control center comprises a plate posture correction module, a plate surface measuring module, a skip spraying division module, a single spraying distance setting module and a spraying path copying module. In the preferred embodiment, the control center is used to realize the system control of the spraying equipment.

[0016] In summary, the present application has the following advantages: The spraying equipment in the present application can automatically plan and implement intermittent skip spraying, effectively avoiding the risk of coating micro-cracks caused by thermal stress. The scheme takes the control center as the core, and uniformly schedules the wallboard clamping, three-axis positioning, curved surface measuring and electric arc spraying devices, thereby realizing the full-automatic operation from the plate clamping, posture correction, contour scanning to the final spraying.

[0017] After the plate body is fixed, the system first automatically performs posture correction, scans and analyzes by the measuring device, and drives the adjusting component to adjust the angle of the plate body, so as to ensure the accuracy of the spraying reference surface. Then, the system performs high-precision contour scanning on the surface of the wallboard, and generates an accurate curved surface model. Based on the model, the control software adopts the skip spraying strategy, divides the spraying area into alternating paragraphs and performs segmented construction, thereby effectively dispersing the thermal stress and fundamentally reducing the risk of coating micro-cracks. In the spraying execution link, the system will perform a round of distance measurement and adaptive trajectory learning along the planned path in advance, and strictly reproduce the trajectory in the formal spraying, so as to ensure that the spray gun and the complex curved surface always maintain a constant optimal distance, thereby ensuring the uniformity of the coating thickness. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is an isometric view of the overall structure of the spraying equipment of the present application; Figure 2 It is an exploded view of the overall structure of the spraying equipment of the present application; Figure 3 It is an exploded view of the plate body clamp structure of the present application; Figure 4 It is an exploded view of the adjusting component structure of the present application; Figure 5 Structure isosceles triangle of three axis positioning device of the application; Figure 6 Structure explosion of plate surface measuring device of the application; Figure 7 Overall structure plan view of spraying equipment of the application; Figure 8 Overall structure section view of spraying equipment of the application; Figure 9 Structure enlarged view of A in the application Figure 2 Figure 10 Structure enlarged view of B in the application Figure 5 Figure 11 Overall system structure framework of the application; Figure 12 Controller system structure framework of the application.

[0019] ​​BRIEF DESCRIPTION OF DRAWINGS: 10, wallboard clamping device; 11, base plate; 12, plate body clamp; 121, rotating plate; 122, L-shaped support plate; 123, L-shaped bracket; 124, moving clamp plate; 125, first hydraulic cylinder; 126, power plate; 127, second hydraulic cylinder; 128, L-shaped clamp plate; 13, adjusting component; 131, drive ring; 132, guide rail; 133, displacement block; 134, drive column; 135, second lead screw; 136, second worm gear ring; 137, second worm; 138, transmission motor; 20, three-axis positioning device; 21, X-axis moving component; 211, first sliding rail; 212, moving block; 213, drive motor; 214, first lead screw; 215, first gear; 216, first encoder; 22, X-axis moving plate; 23, Y-axis moving component; 24, Y-axis moving frame; 25, Z-axis moving component; 26, lifting frame; 30, electric arc spraying device; 31, electric arc spraying head; 32, distance measuring component; 321, extension frame; 322, protective baffle; 323, micro electric cylinder; 324, first distance measuring sensor; 40, plate surface measuring device; 41, angle positioning component; 411, positioning tube; 412, first electric cylinder; 413, first worm gear ring; 414, power motor; 415, first worm; 42, positioning box; 43, measuring frame; 44, displacement detection wheel; 441, rotating shaft; 442, roller; 443, second gear; 444, second encoder; 45, distance measuring component; 451, second distance measuring sensor; 452, industrial camera; 46, elastic pressure measuring support component; 461, pressure sensor; 462, pressure plate; 463, spring; 50, control center; 51, plate body posture correction module; 52, plate surface measuring module; 53, skip spraying division module; 54, single spraying distance setting module; 55, spraying path copying module. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0021] The embodiments of the present application will be described below according to the overall structure of the present application.

[0022] With reference to the drawings Figure 1 , 2, 3, 4, 7, 9, 11, 12, in a preferred embodiment of the present application, a kind of hot-dip galvanizing furnace nose wall plate spraying equipment, including wall plate clamping device 10, three-axis positioning device 20 in the side of wall plate clamping device 10, and arc spraying device 30 and plate surface measuring device 40 symmetrically arranged at the execution end of three-axis positioning device 20, the wall plate clamping device 10 includes base plate 11, the plate body clamp 12 of bottom rotationally connected the top of base plate 11, and the adjusting component 13 for adjusting the rotation angle of the plate body clamp 12 is arranged on the base plate 11;The arc spraying device 30 includes the arc spraying head 31 arranged at the execution end of the three-axis positioning device 20, and the spacing measuring component 32 arranged at the execution end of the three-axis positioning device 20 and above the arc spraying head 31;The spacing measuring component 32 includes the extension frame 321 arranged on the lifting frame 26, the protective baffle 322 arranged at the end of the extension frame 321, the micro electric cylinder 323 arranged at the top of the extension frame 321 and the execution end penetrates the extension frame 321, and the first distance sensor 324 arranged at the execution end of the micro electric cylinder 323, the plate body clamp 12 includes the rotating plate 121 of bottom rotationally connected the base plate 11, the L-shaped support plate 122 arranged on the rotating plate 121, the plurality of L-shaped supports 123 linearly arranged on the L-shaped support plate 122, the plurality of moving clamping plates 124 slidably connected to the top of the L-shaped support plate 122, the first hydraulic cylinder 125 arranged on the rotating plate 121, and the power plate 126 arranged at the execution end of the first hydraulic cylinder 125 and penetrating the L-shaped support plate 122 to connect the plurality of moving clamping plates 124 at the top;Further including the plurality of second hydraulic cylinders 127 arranged on the outer wall of the L-shaped support plate 122, and the L-shaped clamping plate 128 arranged at the execution end of the second hydraulic cylinder 127, the adjusting component 13 includes the drive ring 131 arranged at the bottom of the rotating plate 121, the guide rail 132 arranged on the base plate 11, the displacement block 133 slidably connected to the guide rail 132, the drive column 134 arranged at the top of the displacement block 133 and slidably connected with the inner wall of the drive ring 131, the second screw rod 135 rotationally connected to the guide rail 132 and threadedly connected with the displacement block 133, the second worm gear ring 136 sleeved on the outer wall of the second screw rod 135, the second worm 137 arranged on the base plate 11 and engaged with the second worm gear ring 136, and the transmission motor 138 arranged on the base plate 11 and used to drive the rotation of the second worm 137, further including control center 50 electrically connected with wall plate clamping device 10, three-axis positioning device 20, arc spraying device 30 and plate surface measuring device 40, the control center 50 includes plate body posture correction module 51, plate surface measurement module 52, skip spraying division module 53, single spraying distance setting module 54 and spraying path replication module 55.

[0023] It should be noted that in the present embodiment, when spraying the hot-dip galvanizing furnace nose wall plate, first, the wall plate is hoisted to the plate body clamp 12 by hoisting equipment, and the plate body clamp 12 clamps and fixes the wall plate; After the plate body clamp 12 fixes the wall plate, the plate body posture correction module 51 triggers the three-axis positioning device 20 and the plate surface measuring device 40 to move along the horizontal direction of the wall plate from one end of the wall plate to the other end of the wall plate, and in the moving process, the plate body posture correction module 51 obtains the Y-axis moving component 23 moving information and the distance measuring component 45 measured distance information, and obtains the plate body deflection information value through the change amount of the sum of the Y-axis moving component 23 moving information and the distance measuring component 45 measured distance information, and the plate body posture correction module 51 triggers the adjusting component 13 according to the plate body inclination information until the plate body deflection information value is within the set range; After the plate body posture correction is completed, the plate surface measuring module 52 triggers the three-axis positioning device 20 and the plate surface measuring device 40 to move along the vertical direction of the wall plate from the top of the wall plate to the bottom of the wall plate, and the plate surface measuring module 52 generates the wall plate surface curve information according to the displacement detection wheel 44 measurement information, i.e. two-dimensional coordinate Y value, and the sum of the Y-axis moving component 23 moving information and the distance measuring component 45 measured distance information, i.e. two-dimensional coordinate X value; The skip spraying division module 53 generates skip spraying information according to the wall plate surface curve information, and the skip spraying information includes first spraying sections and second spraying sections arranged in sequence along the wall plate from top to bottom, and the first spraying sections and the second spraying sections are staggered, and the skip spraying mode can effectively avoid micro-cracks caused by thermal stress, and when the skip spraying information is generated, only the Y value in the two-dimensional coordinate needs to be set, and the two-dimensional coordinate X value is adjusted by the interval measuring component 32, and when the arc spraying of the wall plate in the same column of spraying sections is performed, all the first spraying sections are sprayed in sequence, and then the second spraying sections are sprayed; The single spraying distance setting module 54 sets the length of the first spraying section and the second spraying section; Before the arc spraying, the interval measuring component 32 moves to the detection position, the X-axis moving component 21 moves from the initial point to the termination point according to the spraying section length, the spraying path copying module 55 receives the interval information between the wall plate surface measured by the interval measuring component 32 and triggers the Y-axis moving component 23 after analysis to keep the interval information within the set range, and in this process, the spraying path copying module 55 automatically records the moving amount information and the moving time information of the Y-axis moving component 23 in the moving process of the X-axis moving component 21; When the arc spraying is performed, the X-axis moving component 21 performs end reset, and moves from the initial point to the termination point according to the spraying section length again, the arc spraying head 31 sprays the molten metal liquid, and the spraying path copying module 55 adjusts the Y-axis moving component 23 according to the moving amount information and the moving time information to realize the spraying of the spraying section, and this spraying mode can ensure that the distance between the arc spraying head 31 and the wall plate is constant; Further, the plate body clamp 12 works, the first hydraulic cylinder 125 executes end through the power plate 126 drives multiple mobile clamping plates 124 to limit and clamp the wallboard bottom end, the second hydraulic cylinder 127 executes end drives L-shaped clamping plate 128 to descend, to clamp the wallboard top, the wallboard is moved in the common action of clamping plate 124, L-shaped clamping plate 128 and L-shaped support 123 and completes limit; Further, the adjusting component 13 works, the transmission motor 138 executes end drives second worm 137 to rotate, second worm 137 drives second worm gear ring 136 to rotate, second lead screw 135 drives displacement block 133 to move along guide rail 132, displacement block 133 drives drive column 134 to slide in drive ring 131 when moving, drive ring 131 drives rotary plate 121 to rotate; Further, the distance measuring component 32 works, the micro electric cylinder 323 executes end drives first distance measuring sensor 324 to move out of the protective baffle 322, the first distance measuring sensor 324 measures the distance information between the wallboard outer wall and transmits to the control center 50.

[0024] With reference to the accompanying drawings Figure 2 , 5 , 7, 8, 10, in a preferred embodiment of the present application, the three-axis positioning device 20 includes X-axis moving component 21 arranged on the base plate 11, X-axis moving plate 22 arranged on the execution end of the X-axis moving component 21, Y-axis moving component 23 arranged on the X-axis moving plate 22, Y-axis moving frame 24 vertically arranged on the execution end of the Y-axis moving component 23, Z-axis moving component 25 arranged on the outer wall of the Y-axis moving frame 24, and lifting frame 26 arranged on the execution end of the Z-axis moving component 25; the X-axis moving component 21 includes first sliding rail 211 arranged on the base plate 11, moving block 212 slidingly connected to the first sliding rail 211, drive motor 213 arranged on the base plate 11, first lead screw 214 arranged on the execution end of the drive motor 213 and connected to the moving block 212, first gear 215 sleeved on the outer wall of the first lead screw 214, and first encoder 216 arranged on the outer wall of the first sliding rail 211 and detecting end through gear meshing first gear 215; the X-axis moving component 21, Y-axis moving component 23 and Z-axis moving component 25 are the same structure.

[0025] It should be noted that in the present embodiment, when the three-axis positioning device 20 is working, the working principles of the X-axis moving component 21, the Y-axis moving component 23 and the Z-axis moving component 25 are consistent. Taking the working of the X-axis moving component 21 as an example, the driving motor 213 drives the first lead screw 214 to rotate, and the first lead screw 214 drives the moving block 212 to move. When the first lead screw 214 rotates, the first encoder 216 can also be driven by the first gear 215 to rotate, and the first encoder 216 transmits the rotation angle information of the first lead screw 214 to the control center 50. The control center 50 can obtain the position information of the moving block 212 through the rotation angle and the set pitch information.

[0026] With reference to FIGS. 1-8, Figure 6 、 7 In a preferred embodiment of the present application, the plate surface measuring device 40 comprises an angle positioning component 41 arranged at the execution end of the three-axis positioning device 20, a positioning box 42 arranged at the execution end of the angle positioning component 41, a measuring frame 43 slidably connected to one end of the positioning box 42 and extending to the outside of the positioning box 42, a displacement detection wheel 44 arranged at the end of the measuring frame 43, and a distance measuring component 45 and an elastic pressure measuring support component 46 arranged in the positioning box 42. The displacement detection wheel 44 comprises a rotating shaft 441 rotatably connected to the measuring frame 43 and extending to the outside of the measuring frame 43, a roller 442 sleeved on the rotating shaft 441, a second gear 443 arranged at the end of the rotating shaft 441, and a second encoder 444 arranged on the outer wall of the measuring frame 43 and having a detection end engaged with the second gear 443. The angle positioning component 41 comprises a positioning pipe 411 penetrating through the lifting frame 26 and rotatably connected to the lifting frame 26, a first electric cylinder 412 arranged in the positioning pipe 411, a first worm ring 413 sleeved on the outer wall of the positioning pipe 411, a power motor 414 arranged on the lifting frame 26, and a first worm 415 arranged at the execution end of the power motor 414 and engaged with the first worm ring 413. The execution end of the first electric cylinder 412 is connected to the positioning box 42. The distance measuring component 45 comprises a second distance measuring sensor 451 arranged on the inner wall of the positioning box 42 and penetrating through the elastic pressure measuring support component 46. The present application further comprises two industrial cameras 452 symmetrically arranged at the two ends of the lifting frame 26. The elastic pressure measuring support component 46 comprises a pressure sensor 461 arranged on the inner wall of the positioning box 42, a pressure plate 462 arranged at the detection end of the pressure sensor 461, and a spring 463 connected to one end of the pressure plate 462 and to the outer wall of the measuring frame 43. The second distance measuring sensor 451 penetrates through the pressure sensor 461 and the pressure plate 462.

[0027] It should be noted that in the embodiment, the control center 50 receives the wallboard picture information shot by the industrial camera 452 and triggers the three-axis positioning device 20 after analysis to move the electric arc spraying device 30 or the plate surface measuring device 40 to the initial position; When the plate surface measuring device 40 works, the angle positioning component 41 is convenient for adjusting the angle of the positioning box 42, when detection, the displacement detection wheel 44 abuts against the wallboard surface, the control center 50 receives the measured pressure information of the elastic pressure measuring support component 46 and the distance information between the measuring frame 43 measured by the second distance measuring sensor 451, and triggers the Y-axis moving component 23 according to the pressure information to ensure that the pressure information is within the set range; The sum of the distance information and the moving information of the Y-axis moving component 23, that is, the two-dimensional coordinate X value; Further, when the angle positioning component 41 works, the power motor 414 executes the first worm 415 to rotate, the first worm 415 drives the positioning pipe 411 to rotate through the first worm ring 413, and the first electric cylinder 412 executes the positioning box 42 to move; Further, when the displacement detection wheel 44 works, the roller 442 rotates to drive the second encoder 444 detection end to rotate through the second gear 443, the control center 50 receives the angle information measured by the second encoder 444 and obtains the displacement information according to the diameter of the roller 442; Further, when the elastic pressure measuring support component 46 works, the measuring frame 43 slides in the positioning box 42 to give the pressure sensor 461 pressure through the spring 463, and the greater the compression amount of the spring 463, the greater the value of the pressure sensor 461.

[0028] The working principle of the present application is as follows: When the hot-dip galvanizing furnace nose wallboard is sprayed, the wallboard is first hoisted to the plate body clamp 12 by the hoisting equipment, and the plate body clamp 12 clamps and fixes the wallboard; After the plate body clamp 12 fixes the wallboard, the plate body posture correction module 51 triggers the three-axis positioning device 20 and the plate surface measuring device 40 to move along the horizontal direction of the wallboard from one end of the wallboard to the other end of the wallboard, in the moving process, the plate body posture correction module 51 obtains the moving information of the Y-axis moving component 23 and the distance information measured by the distance measuring component 45, analyzes and obtains the plate body deflection information value through the change amount of the sum of the moving information of the Y-axis moving component 23 and the distance information measured by the distance measuring component 45, and triggers the adjusting component 13 according to the plate body inclination information, until the plate body deflection information value is within the set range. After the board posture correction is completed, the board surface measurement module 52 triggers the three-axis positioning device 20 and the board surface measurement device 40 to move along the vertical direction of the wallboard from the top of the wallboard to the bottom of the wallboard. The board surface measurement module 52 measures the sum of the two-dimensional coordinate Y value according to the displacement detection wheel 44 measurement information and the two-dimensional coordinate X value according to the Y-axis moving component 23 movement information and the distance measurement component 45 distance measurement information, to generate wallboard surface curve information; The skip spraying division module 53 generates skip spraying information according to the wallboard surface curve information. The skip spraying information includes first spraying sections and second spraying sections arranged in sequence from top to bottom along the wallboard. The first spraying sections and the second spraying sections are staggered. The skip spraying method can effectively avoid micro-cracks caused by thermal stress. When generating the skip spraying information, only the Y value in the two-dimensional coordinate needs to be set, and the X value in the two-dimensional coordinate is adjusted by the distance measurement component 32. When arc spraying is performed on the same column of spraying sections of the wallboard, all the first spraying sections are sprayed in sequence, and then the second spraying sections are sprayed. The single spraying distance setting module 54 sets the length of the first spraying sections and the second spraying sections. Before arc spraying, the distance measurement component 32 moves to the detection position. The X-axis moving component 21 moves from the initial point to the termination point according to the spraying section length. The spraying path copying module 55 receives the distance information between the distance measurement component 32 and the wallboard surface and triggers the Y-axis moving component 23 after analysis to keep the distance information within the set range. During this process, the spraying path copying module 55 automatically records the movement amount information and movement time information of the Y-axis moving component 23 during the movement of the X-axis moving component 21. During arc spraying, the X-axis moving component 21 performs end reset and moves from the initial point to the termination point according to the spraying section length again. The arc spray head 31 sprays molten metal liquid. The spraying path copying module 55 adjusts the Y-axis moving component 23 according to the movement amount information and the movement time information to realize the spraying of the spraying section. This spraying method can ensure that the distance between the arc spray head 31 and the wallboard remains unchanged. When the board body clamp 12 is working, the first hydraulic cylinder 125 execution end drives multiple moving clamping plates 124 to limit and clamp the bottom end of the wallboard through the power plate 126. The second hydraulic cylinder 127 execution end drives the L-shaped clamping plate 128 to descend to clamp the top of the wallboard. The wallboard is limited and clamped under the joint action of the moving clamping plates 124, the L-shaped clamping plate 128, and the L-shaped bracket 123. When the adjusting component 13 is working, the transmission motor 138 execution end drives the second worm 137 to rotate. The second worm 137 drives the second worm gear ring 136 to rotate. The second worm gear ring 136 drives the second screw rod 135 to rotate. The second screw rod 135 drives the displacement block 133 to move along the guide rail 132. The displacement block 133 drives the driving column 134 to slide in the driving ring 131 when moving. The driving ring 131 drives the rotating plate 121 to rotate. When the distance measuring component 32 works, the micro electric cylinder 323 executes the first distance measuring sensor 324 to move out of the protective baffle 322, and the first distance measuring sensor 324 measures the distance information between the wallboard and the outer wall and transmits the distance information to the control center 50. When the three-axis positioning device 20 works, the working principles of the X-axis moving component 21, the Y-axis moving component 23 and the Z-axis moving component 25 are consistent. Taking the working of the X-axis moving component 21 as an example, the driving motor 213 executes the first lead screw 214 to rotate, and the first lead screw 214 drives the moving block 212 to move. When the first lead screw 214 rotates, the first lead screw 214 can also drive the first encoder 216 to rotate through the first gear 215. The first encoder 216 transmits the rotation angle information of the first lead screw 214 to the control center 50. The control center 50 can obtain the position information of the moving block 212 through the rotation angle and the set pitch information. The control center 50 receives the wallboard picture information shot by the industrial camera 452 and triggers the three-axis positioning device 20 after analysis to move the electric arc spraying device 30 or the plate surface measuring device 40 to the initial position. When the plate surface measuring device 40 works, the angle positioning component 41 is convenient for adjusting the angle of the positioning box 42. When detecting, the displacement detection wheel 44 abuts against the surface of the wallboard. The control center 50 receives the pressure information measured by the elastic pressure measuring support component 46 and the distance information between the measuring frame 43 measured by the second distance measuring sensor 451, and triggers the Y-axis moving component 23 according to the pressure information to ensure that the pressure information is within the set range. The sum of the distance information and the movement information of the Y-axis moving component 23 is the two-dimensional coordinate X value. When the angle positioning component 41 works, the power motor 414 executes the first worm 415 to rotate, and the first worm 415 drives the positioning tube 411 to rotate through the first worm gear ring 413. The first electric cylinder 412 executes the positioning box 42 to move. When the displacement detection wheel 44 works, the second encoder 444 detects the rotation of the roller 442 through the second gear 443 when the roller 442 rotates. The control center 50 receives the angle information measured by the second encoder 444 and obtains the displacement information according to the diameter of the roller 442. When the elastic pressure measuring support component 46 works, the measuring frame 43 slides in the positioning box 42 to give the pressure sensor 461 pressure through the spring 463. The greater the compression amount of the spring 463, the greater the value of the pressure sensor 461.

[0029] Although the embodiments of the present application have been shown and described, the specific embodiments are merely exemplary and are not to be construed as limiting the present application, and the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner, and those skilled in the art can make modifications, replacements and variations to the embodiments without creative contribution after reading the specification, and as long as they are within the scope of the claims of the present application, they are protected by the patent law.

Claims

1. A hot-dip galvanizing furnace nose wall panel spraying equipment, comprising a wall panel clamping device (10), a three-axis positioning device (20) located on one side of the wall panel clamping device (10), an arc spraying device (30) symmetrically arranged at the execution end of the three-axis positioning device (20), and a panel measuring device (40), characterized in that, The wall panel clamping device (10) includes a base plate (11), a plate clamp (12) rotatably connected to the top of the base plate (11) at the bottom, and an adjusting component (13) disposed on the base plate (11) for adjusting the rotation angle of the plate clamp (12). The arc spraying device (30) includes an arc nozzle (31) disposed at the execution end of the triaxial positioning device (20), and a spacing measuring component (32) disposed at the execution end of the triaxial positioning device (20) and located above the arc nozzle (31). The plate measuring device (40) includes an angle positioning component (41) located at the execution end of the three-axis positioning device (20), a positioning box (42) located at the execution end of the angle positioning component (41), a measuring frame (43) slidably connected to the positioning box (42) at one end and extending to the outside of the positioning box (42) at the other end, a displacement detection wheel (44) located at the end of the measuring frame (43), a distance measuring component (45) and an elastic pressure measuring support component (46) located inside the positioning box (42).

2. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 1, characterized in that, The three-axis positioning device (20) includes an X-axis moving component (21) disposed on the base plate (11), an X-axis moving plate (22) disposed on the execution end of the X-axis moving component (21), a Y-axis moving component (23) disposed on the X-axis moving plate (22), a Y-axis moving frame (24) vertically disposed on the execution end of the Y-axis moving component (23), a Z-axis moving component (25) disposed on the outer wall of the Y-axis moving frame (24), and a lifting frame (26) disposed on the execution end of the Z-axis moving component (25). The X-axis moving component (21) includes a first slide rail (211) disposed on the base plate (11), a moving block (212) slidably connected to the first slide rail (211), a drive motor (213) disposed on the base plate (11), a first lead screw (214) disposed on the execution end of the drive motor (213) and connected to the moving block (212), a first gear (215) sleeved on the outer wall of the first lead screw (214), and a first encoder (216) disposed on the outer wall of the first slide rail (211) and whose detection end meshes with the first gear (215) through the gear. The X-axis moving component (21), Y-axis moving component (23), and Z-axis moving component (25) have the same structure.

3. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 2, characterized in that, The spacing measuring component (32) includes an extension frame (321) on the lifting frame (26), a protective baffle (322) at the end of the extension frame (321), a miniature electric cylinder (323) at the top of the extension frame (321) and whose actuating end passes through the extension frame (321), and a first distance sensor (324) at the actuating end of the miniature electric cylinder (323).

4. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 1, characterized in that, The displacement detection wheel (44) includes a rotating shaft (441) rotatably connected to the measuring frame (43) and extending to the outside of the measuring frame (43), a roller (442) sleeved on the rotating shaft (441), a second gear (443) provided at the end of the rotating shaft (441), and a second encoder (444) provided on the outer wall of the measuring frame (43) and whose detection end meshes with the second gear (443) through the gear.

5. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 2, characterized in that, The angle positioning component (41) includes a positioning tube (411) that passes through the lifting frame (26) and is rotatably connected to the lifting frame (26), a first electric cylinder (412) disposed in the positioning tube (411), a first worm gear ring (413) sleeved on the outer wall of the positioning tube (411), a power motor (414) disposed on the lifting frame (26), and a first worm (415) disposed at the execution end of the power motor (414) and meshing with the first worm gear ring (413). The actuator of the first electric cylinder (412) is connected to the positioning box (42).

6. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 2, characterized in that, The distance measuring component (45) includes a second distance sensor (451) disposed on the inner wall of the positioning box (42) and whose detection end passes through the elastic pressure measuring support component (46). It also includes two industrial cameras (452) symmetrically located at both ends of the lifting frame (26).

7. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 6, characterized in that, The elastic pressure measuring support component (46) includes a pressure sensor (461) disposed on the inner wall of the positioning box (42), a pressure plate (462) disposed on the detection end of the pressure sensor (461), and a spring (463) with one end connected to the pressure plate (462) and the other end connected to the outer wall of the measuring frame (43). The second ranging sensor (451) passes through the pressure sensor (461) and the pressure plate (462).

8. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 1, characterized in that, The plate clamp (12) includes a rotating plate (121) whose bottom is rotatably connected to the base plate (11) via a rotating shaft, an L-shaped support plate (122) disposed on the rotating plate (121), a plurality of L-shaped brackets (123) linearly arranged on the L-shaped support plate (122), a plurality of movable clamping plates (124) slidably connected to the top of the L-shaped support plate (122), a first hydraulic cylinder (125) disposed on the rotating plate (121), and a power plate (126) disposed at the execution end of the first hydraulic cylinder (125) and whose top passes through the L-shaped support plate (122) and connects to the plurality of movable clamping plates (124). It also includes a plurality of second hydraulic cylinders (127) disposed on the outer wall of the L-shaped support plate (122), and an L-shaped clamping plate (128) disposed on the actuating end of the second hydraulic cylinder (127).

9. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 8, characterized in that, The adjusting component (13) includes a drive ring (131) located at the bottom of the rotating plate (121), a guide rail (132) located on the base plate (11), a displacement block (133) slidably connected to the guide rail (132), a drive column (134) located at the top of the displacement block (133) and slidably connected to the inner wall of the drive ring (131), a second lead screw (135) rotatably connected to the guide rail (132) and nut connected to the displacement block (133), a second worm gear ring (136) sleeved on the outer wall of the second lead screw (135), a second worm (137) located on the base plate (11) and meshing with the second worm gear ring (136), and a transmission motor (138) located on the base plate (11) for driving the second worm (137) to rotate.

10. The hot-dip galvanizing furnace nose wall panel spraying equipment according to claim 1, characterized in that, It also includes a control center (50) for a telecommunications connection panel clamping device (10), a three-axis positioning device (20), an electric arc spraying device (30), and a panel measuring device (40). The control center (50) includes a panel posture correction module (51), a panel measuring module (52), a jump spraying division module (53), a single spraying distance setting module (54), and a spraying path replication module (55).

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