A water-accumulation-preventing coupling head with a super-hydrophobic surface and a processing method thereof

By setting a cross-micropillar structure and a superhydrophobic layer on the outer surface of the extended copper nozzle of the water-guided laser coupler, the problem of water droplet and water mist accumulation is solved, realizing stable water beam transmission and high-precision processing, which is suitable for precision processing in fields such as aero-engines and semiconductor chips.

CN122400775APending Publication Date: 2026-07-17INST OF LASER MFG HENAN ACAD OF SCI
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
INST OF LASER MFG HENAN ACAD OF SCI
Filing Date
2026-04-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing water-guided laser coupling heads, backwash water droplets and mist accumulate at the extended copper nozzle outlet during processing, resulting in poor water beam transmission stability and processing accuracy and consistency. Existing solutions increase structural complexity or affect water beam stability.

Method used

A micro-pillar structure formed by the intersection of axial and annular grooves is set on the outer surface of the extended copper nozzle, and a superhydrophobic layer is formed through heat treatment. Combined with the hollow cavity design, water droplets and water mist are prevented from accumulating on the surface, thus maintaining the stability of the water jet.

Benefits of technology

It improves the stability of water-optical coupling and the stability of the processing, reduces the cost of use, and is suitable for precision processing such as micro-holes with a depth-to-diameter ratio ≥30 or core extraction with an ultra-large depth-to-diameter ratio, thereby improving processing quality and yield.

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Abstract

本发明涉及耦合头技术领域,具体涉及一种具有超疏水表面的防积水耦合头及其加工方法。该具有超疏水表面的防积水耦合头,包括:耦合头主体和延长铜嘴,延长铜嘴固定在耦合头主体内部,延长铜嘴的外表面具有从延长铜嘴的喷嘴位置处开始沿延长铜嘴轴向覆盖的超疏水微纳结构,超疏水微纳结构包括由轴向沟槽与环形沟槽交叉排列构成的微柱结构,微柱结构、轴向沟槽与环形沟槽的表面经过热处理形成有超疏水层;延长铜嘴内部具有中空腔体,且中空腔体的直径大于水射流直径,用于水射流经过中空腔体射出而不与延长铜嘴内壁接触。本发明有效避免加工区域的水雾及反冲回来的液滴在喷嘴表面形成水珠且在喷嘴出口聚集,提升水光耦合的稳定性。
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Citation Information

Patent Citations

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