Aggregate stacking apparatus for producing aluminium lap

Abstract

The application discloses a kind of for producing aluminium buckle plate's aggregate stacking device, comprising: the supporting platform, the righting member for making aluminium buckle plate keep standing state is provided on the supporting platform, the push-pull piece for assisting the multiple groups aluminium buckle plate is taken out is provided on the supporting platform, the insert piece for making aluminium buckle plate from lying state to standing state is provided on the supporting platform;The automatic turnover feeding structure of the insert piece is directly connected with the lying output state of upstream production line, and the posture conversion of aluminium buckle plate from lying to standing is automatically completed and pushed to the stacking station, effectively reduces the manual operation intensity and feeding alignment error, improves the continuous operation efficiency of aggregate stacking;By single inclined plane bottom plate cooperation lateral righting structure, avoid plate bidirectional extrusion deformation, guarantee stacking regularity;By whole pile translation discharge structure cooperation face contact type abutment support, it can be completed in work station Packing and smooth discharge, guarantee the appearance forming quality of aluminium buckle plate.

Description

Technical Field

[0001] This invention relates to the field of sheet metal stacking equipment technology, specifically a material stacking device for producing aluminum ceiling panels. Background Technology

[0002] Aluminum ceiling panels are decorative panels made from aluminum alloy sheets as the base material, processed through cutting, stamping, and surface coating. They are widely used in interior ceilings and wall decorations, and are characterized by being lightweight, high-strength, corrosion-resistant, durable, and easy to assemble. Stacking is a key process at the end of the aluminum ceiling panel production process. It involves orderly collecting and neatly stacking the finished aluminum ceiling panels in a predetermined quantity to prepare for subsequent packaging, transportation, and warehousing operations. The neatness and efficiency of this stacking process directly affect the product's appearance quality and production flow efficiency.

[0003] The existing aluminum ceiling panel stacking operations are mostly carried out using fixed stacking stations. After the finished panels are stacked to a specified quantity, operators need to go deep into the station to retrieve materials or move them piece by piece. At the same time, bundling and packaging usually requires transferring the panels to a dedicated station. This secondary transfer process lengthens the overall operation cycle of stacking and packaging, and the manual handling load is relatively large, which is not conducive to further improving the efficiency of back-end processing and circulation in production. Summary of the Invention

[0004] The purpose of this invention is to provide a material stacking device for producing aluminum ceiling panels, which addresses the problems of high manual turning and feeding intensity, low alignment accuracy, inconvenience of material retrieval at fixed workstations, easy damage to the panels during packaging and transportation, and the need to improve overall work efficiency and yield.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a material stacking device for producing aluminum ceiling panels, comprising: a stacking platform, wherein the stacking platform is provided with a straightening member for keeping the aluminum ceiling panels upright, the stacking platform is provided with a push-pull member for assisting in taking out multiple sets of aluminum ceiling panels, and the stacking platform is provided with an insert member for changing the aluminum ceiling panels from a lying state to an upright state. The stacking platform includes a base plate, and two sets of guardrails are fixedly connected to the top of the base plate. The top of the base plate is set as an inclined plane in the length direction, and the two sets of guardrails are respectively set at the highest and lowest points of the inclined plane. The straightening component includes a guide rod fixedly connected to the side end of the guardrail. The guide rod has a moving groove on the side facing the bottom plate. A synchronizing block is slidably connected in the moving groove. A spring is fixedly connected to one end of the synchronizing block. One end of the spring is fixedly connected to the inside of the moving groove. An abutment plate is fixedly connected to the side of the synchronizing block facing the bottom plate. In the initial state, the spring pushes the synchronizing block to move the abutment plate to a higher position on the slope, forming an adaptive elastic clamping structure. The insert includes a mounting plate fixedly connected to the top of the frame. An inclined sliding plate is provided on the side of the mounting plate. A slot is provided at one end of the sliding plate along its length. An insert plate is slidably inserted into the slot. A spring is provided inside the slot and connected to the insert plate. A linear actuator is fixedly connected to the top of the base plate. A lowering frame is fixedly connected to the movable end of the linear actuator. An installation cylinder is fixed to the side of the lowering frame facing the sliding plate. An insert plate is slidably inserted into the installation cylinder. A spring is provided between the insert plate and the installation cylinder. The total elastic force of the spring is greater than that of the spring. The two work together to press down and make the aluminum ceiling panel flip 90 degrees and stand up. An extension plate is provided at the top of the lowering frame for pushing the stood-up aluminum ceiling panel down. The push-pull component includes a movable plate that can slide along the width direction of the base plate. The top of the movable plate is provided with an avoidance groove one, the inner side of the frame is provided with an avoidance groove two, and the side end of the abutment plate is provided with an avoidance groove three. The avoidance groove one, avoidance groove two, and avoidance groove three are aligned so that cable ties can pass through to form a ring for binding.

[0006] As a further embodiment of the present invention: the frame is n-shaped, with two sets of frames symmetrically distributed at the top of the base plate along the length direction of the base plate. The base plate is rectangular when viewed from above. Each set of frames is flush with both sides of the base plate along its length direction. The width of the base plate is greater than the length of the frame. The width direction of the top of the base plate is horizontal. The lateral limiting of the aluminum buckle plate in the width direction is achieved by the guide rod and the inner side of the frame.

[0007] As a further embodiment of the present invention: the guide rod is disposed on one side of the width direction of the base plate and located on the side of the base plate. There are three sets of guide rods, which are evenly distributed along the height direction of the frame. Each set of guide rods is fixedly connected between two sets of frames. Each set of guide rods is provided with a set of moving grooves. Each set of moving grooves is provided with a set of synchronizing blocks. The three sets of synchronizing blocks are fixedly connected to the same abutment plate to achieve synchronous sliding. The moving grooves and synchronizing blocks have a convex cross-section. The spring is disposed on the side of the synchronizing block facing the lower part of the inclined surface in the length direction of the base plate. The abutment plate is disposed above the base plate. The top of the abutment plate facing the higher part of the inclined surface in the length direction of the base plate is an arc surface.

[0008] As a further embodiment of the present invention: the mounting plate is provided in two sets, symmetrically distributed at the top of the two sets of frames, the length of the sliding plate is less than the distance between the two sets of frames, the highest point of the sliding plate is fixedly connected to the frame located on the side of the slope at the higher end, the slot one is provided at the lower end of the sliding plate, the top of the insert plate facing the lower end of the slope is an arc surface, and the spring two is provided in multiple sets, evenly distributed along the width direction of the base plate.

[0009] As a further embodiment of the present invention: the linear actuators are distributed along the height direction of the frame and are located on the outside of the frame at the high point of the slope. Two sets of linear actuators are provided and distributed along the width direction of the base plate. The lowering frame is U-shaped. The mounting plate at the top of the high frame is attached to the inner side of the lowering frame. Two sets of mounting cylinders, insert plate two, and spring three are provided and symmetrically distributed on both sides of insert plate one along the width direction of the base plate. The side of insert plate two facing insert plate one is curved. Limiting side stops are provided on both sides of the sliding plate along the width direction. The limiting side stops extend along the inclined direction of the sliding plate and are used to constrain the displacement of the aluminum buckle plate in the width direction.

[0010] As a further embodiment of the present invention: a height-increasing plate is fixedly connected to the top of the lower frame. The height-increasing plate is inverted L-shaped and extends above the abutment plate in the initial state. The extension plate is fixed to the top of the inner side of the height-increasing plate and is located directly above the abutment plate in the initial state. The height of the height-increasing plate is consistent with that of the frame.

[0011] As a further embodiment of the present invention: the push-pull component includes a sliding groove formed at the top of the base plate, a slide rail fixedly connected to the bottom of the sliding groove, a slider slidably connected to the top of the slide rail, a movable plate fixedly connected to the top of the slider, an avoidance groove one formed at the top of the movable plate along the length direction of the base plate, an avoidance groove two formed at the top of the inner side of the frame, an avoidance groove three formed at the side end of the abutment plate, and an abutment strip fixedly connected to the inner side of the avoidance groove three.

[0012] As a further embodiment of the present invention: the sliding groove is distributed along the width direction of the base plate, and there are three sets of sliding grooves evenly distributed on the top of the base plate. Each set of sliding grooves is provided with a set of slide rails, and each set of slide rails is provided with two sets of sliders. The tops of the multiple sets of sliders are fixedly connected to the bottom of the same set of moving plates.

[0013] As a further embodiment of the present invention: multiple sets of the first clearance groove are provided and evenly distributed on the top of the moving plate; multiple sets of the second clearance groove are provided, with the second clearance groove on each set of the frame aligned with a set of first clearance grooves; and the depth of the third clearance groove is half the thickness of the abutment plate.

[0014] As a further embodiment of the present invention: the abutting strip is a long strip structure that extends along the height direction of the abutting plate and is in surface contact with the surface of the aluminum buckle panel. The length of the abutting strip is the same as the depth of the avoidance groove three. Multiple sets of abutting strips are provided and are evenly distributed in the avoidance groove three. Each column of abutting strips distributed along the height direction of the abutting plate is not on the same plane as each set of avoidance grooves one.

[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. The present invention utilizes the elastic adaptive clamping design of the straightening component to continuously provide stable lateral support throughout the entire process of stacking aluminum ceiling panels. This eliminates the need for manual adjustment of the panel posture, ensuring that all aluminum ceiling panels remain upright and neat. This effectively avoids problems such as panel collapse, misalignment, and surface scratches during stacking. It can flexibly adapt to different stacking quantities, significantly reducing the stacking difficulty for operators and improving the regularity and efficiency of aluminum ceiling panel arrangement. 2. In this invention, the stacked and bundled aluminum ceiling panels can be smoothly moved out of the stacking station by the push-pull component's whole-stack horizontal transfer material discharge structure. There is no need for operators to carry each panel individually or reach into the device to retrieve the material. This reduces the risk of panel collision and deformation and edge damage during the material retrieval process, and also effectively reduces the labor intensity of manual handling. At the same time, the matching clearance groove structure can directly complete the cable tie binding in the station without secondary transfer and sorting, effectively shortening the material collection and packaging operation cycle and improving the sorting efficiency of the aluminum ceiling panel production back end. 3. In this invention, the automatic flipping and feeding structure of the insert can directly connect to the flat output state of the upstream production line, automatically complete the posture transformation of the aluminum ceiling panel from flat to upright and push it to the stacking station, without the need for manual flipping and alignment of each panel, effectively reducing the intensity of manual operation and the error of feeding and alignment, and improving the continuous operation efficiency of material stacking. At the same time, the flipping process adopts an elastic buffer avoidance design, which can reduce the risk of scratches and bumps on the surface of the panel and ensure the appearance forming quality of the aluminum ceiling panel. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a front view of the overall structure in this invention; Figure 3 This is a side view of the overall structure in this invention; Figure 4 This is a schematic diagram of the straightening component in this invention; Figure 5 This is a schematic diagram of the synchronization block in this invention; Figure 6 In this invention Figure 5 A schematic diagram of the structure at point A; Figure 7 This is a schematic diagram of the push-pull component in this invention; Figure 8 This is a schematic diagram of the structure of the movable plate in this invention; Figure 9 This is a schematic diagram of the insert in this invention; Figure 10 In this invention Figure 9 A schematic diagram of the structure at point B.

[0017] In the diagram: 1. Stacking table; 11. Base plate; 12. Frame; 2. Straightening component; 21. Guide rod; 22. Moving groove; 23. Synchronizing block; 24. Spring 1; 25. Abutment plate; 3. Push-pull component; 31. Sliding groove; 32. Slide rail; 33. Slider; 34. Moving plate; 35. Clearance groove 1; 36. Clearance groove 2; 37. Clearance groove 3; 38. Abutment strip; 4. Insert; 41. Mounting plate; 42. Sliding plate; 43. Slot 1; 44. Insert plate 1; 45. Spring 2; 46. Linear actuator; 47. Lowering frame; 48. Mounting cylinder; 49. Insert plate 2; 410. Spring 3; 411. Heightening plate; 412. Extension plate. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this invention, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," and "set up" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The following describes embodiments of the invention based on its overall structure.

[0020] Reference Figures 1 to 3 In this embodiment of the invention, a material stacking device for producing aluminum ceiling panels includes: a stacking platform 1, a straightening member 2 for keeping the aluminum ceiling panels upright, a push-pull member 3 for assisting in taking out multiple sets of aluminum ceiling panels, and an insert member 4 for changing the aluminum ceiling panels from a flat state to an upright state.

[0021] Reference Figure 4 The stacking platform 1 includes a base plate 11, and a frame 12 is fixedly connected to the top of the base plate 11. The frame 12 is n-shaped and there are two sets of frames 12, which are symmetrically distributed at the top of the base plate 11 along the length direction. The base plate 11 is rectangular when viewed from above. Each set of frames 12 is flush with both sides of the base plate 11 along the length direction. The width of the base plate 11 is greater than the length of the frame 12. The top of the base plate 11 is set as a slope along the length direction. The two sets of frames 12 are respectively set at the highest and lowest points of the slope along the length direction of the base plate 11. The width direction of the top of the base plate 11 is a horizontal plane.

[0022] The above scheme is adopted: a base plate 11 and two sets of symmetrically distributed n-shaped frames 12 are set on the stacking platform 1. The inclined structure of the top of the base plate 11 in the length direction allows the upright aluminum ceiling panels to automatically fit and align with the lower part of the inclined surface by their own gravity. The two sets of frames 12 respectively form lateral limits at both ends of the length direction of the aluminum ceiling panels, effectively constraining the placement range of the aluminum ceiling panels. The width direction is laterally positioned by the guide rod 21 and the inner side of the frame 12, avoiding the aluminum ceiling panels from tilting or misaligning during the material collection process. At the same time, it eliminates the problem of panel warping and deformation caused by bidirectional inclined extrusion, ensuring the regularity and placement stability of the stacking arrangement.

[0023] Reference Figures 9 to 10 The insert 4 includes a mounting plate 41 fixedly connected to the top of the frame 12. A sliding plate 42 is provided on the side of the mounting plate 41. A slot 43 is provided at one end of the sliding plate 42 along its length. An insert plate 44 is slidably inserted into the slot 43. A spring 45 is fixedly connected to one end of the base plate 11 along its length. One end of the spring 45 is fixedly connected to one end of the slot 43. A linear actuator 46 is fixedly connected to the top of the base plate 11. A lowering frame 47 is fixedly connected to the movable end of the linear actuator 46. A mounting cylinder 48 is fixedly connected to the side of the lowering frame 47 facing the sliding plate 42. An insert plate 49 is slidably inserted into one end of the mounting cylinder 48. A spring 410 is fixedly connected to one end of the insert plate 49. One end of the spring 410 is fixedly connected to one end of the mounting cylinder 48. A heightening plate 411 is fixedly connected to the top of the lowering frame 47. An extension plate 412 is fixedly connected to the top of the inner side of the heightening plate 411. The mounting plate 41 is provided in two sets, symmetrically distributed at the top of the two sets of frame 12. The length of the sliding plate 42 is less than the distance between the two sets of frame 12. The sliding plate 42 is inclined and fixedly connected to one set of frame 12 located on the high side of the inclined surface along the length direction of the base plate 11. The connection end is the highest point of the inclined sliding plate 42. The slot 43 is provided at the low end of the inclined sliding plate 42. The top of the insert plate 44 at the low end along the length direction of the base plate 11 is an arc surface. The spring 45 is provided in multiple sets and evenly distributed along the width direction of the base plate 11. Linear actuators 46 are distributed along the height direction of the frame 12. The linear actuators 46 are located on the side of the frame 12 at a high position that is away from the lower frame 12, which is distributed on the inclined surface along the length direction of the base plate 11. There are two sets of linear actuators 46, which are distributed along the width direction of the base plate 11. The lower moving frame 47 is U-shaped, and a set of mounting plates 41 at the top of the high frame 12 is attached to the inner side of the lower moving frame 47. The mounting cylinder 48, the second insert plate 49, and the third spring 410 are all provided in two sets, symmetrically distributed on both sides of the first insert plate 44 along the width direction of the base plate 11. The second insert plate 49 is located on the side of the mounting cylinder 48 facing the first insert plate 44, and the side of the second insert plate 49 facing the first insert plate 44 is an arc surface. The sliding plate 42 is provided with limit side stops on both sides along the width direction. The limit side stops extend along the inclined direction of the sliding plate 42 to constrain the displacement of the aluminum buckle in the width direction. The heightening plate 411 is an inverted L-shape, extending above the abutment plate 25 in the initial state. The extension plate 412 is located directly above the abutment plate 25 in the initial state. The height of the heightening plate 411 is the same as that of the frame 12. The lower end of the extension plate 412 is flush with the top of the abutment plate 25 in the initial state. When the aluminum ceiling panel is conveyed above the sliding plate 42, it slides along the inclined direction of the sliding plate 42. The side limiters on both sides constrain the panel to prevent lateral displacement until the aluminum ceiling panel moves above the insert plate 44 and abuts against the mounting plate 41 on the lower frame 12. At this time, the linear actuator 46 drives the lower frame 47, which is initially higher than the sliding plate 42, to move downward, causing the insert plate 49 to move downward synchronously until the bottom surface of the insert plate 49 abuts against the aluminum ceiling panel above the insert plate 44, pressing the aluminum ceiling panel down. Since one side of the top of the insert plate 44 is curved, during the pressing process, the insert plate 44 retracts into the slot 43, and the aluminum ceiling panel flips over. As the aluminum ceiling panel is pressed down and the insert plate 44 retracts, the aluminum ceiling panel continues to move downward. The aluminum ceiling panel is inserted between the insert plate 44 and the mounting plate 41. Due to the flipping of the aluminum ceiling panel, the aluminum ceiling panel comes into contact with the arc surface of the insert plate 49. Since the elasticity and number of springs 45 are greater than those of springs 410, the retracted insert plate 44 is pushed by springs 45 to flip the aluminum ceiling panel ninety degrees until the aluminum ceiling panel is upright and fits against one side of the mounting plate 41. During this process, the aluminum ceiling panel abuts against the arc surface of the insert plate 49, thereby pushing the insert plate 49 into the mounting cylinder 48 to avoid interference. As the lower frame 47 continues to move downward, the extension plate 412 abuts against the upright aluminum ceiling panel, pushing the aluminum ceiling panel to move downward and insert between the lower frame 12 and the abutment plate 25.

[0024] The above solution involves using an insert 4 to set a sliding plate 42 to receive the flat aluminum ceiling panels from the upstream production line. This, combined with side limiters on both sides to constrain the width displacement of the panels, forms a linked flipping structure with insert 44, spring 45, and linear actuator 46 driving the downward-moving frame 47 and insert 49. This allows for automatic 90-degree posture conversion of the aluminum ceiling panels and their placement at the stacking station, achieving automated continuous feeding of the stacked panels. This eliminates the need for manual flipping and placement of each panel, effectively reducing manual labor intensity, improving feeding efficiency and consistency of panel posture, preventing slippage, misalignment, and jamming, and ensuring the neatness of the stacked panels and the quality of the product appearance.

[0025] Reference Figures 4 to 6 The straightening component 2 includes a guide rod 21 fixedly connected to the side of the frame 12. The guide rod 21 has a moving groove 22 on the side facing the bottom plate 11. A synchronizing block 23 is slidably connected in the moving groove 22. A spring 24 is fixedly connected to one end of the synchronizing block 23. One end of the spring 24 is fixedly connected to the inside of the moving groove 22. An abutting plate 25 is fixedly connected to the side of the synchronizing block 23 facing the bottom plate 11. The guide rod 21 is set on one side of the width direction of the base plate 11 and is located on the side of the base plate 11. There are three sets of guide rods 21, which are evenly distributed along the height direction of the frame 12. Each set of guide rods 21 is fixed between two sets of frame 12. Each set of guide rods 21 is provided with a set of moving grooves 22. Each set of moving grooves 22 is provided with a set of synchronizing blocks 23. The three sets of synchronizing blocks 23 are fixedly connected to the same abutment plate 25 to achieve synchronous sliding. The moving grooves 22 and synchronizing blocks 23 have a convex cross section. Spring 24 is located on the side of the synchronizing block 23 facing the lower part of the inclined surface along the length direction of the base plate 11. In the initial state, spring 24 pushes the synchronizing block 23 along the moving groove 22 to the side of the inclined surface along the length direction of the base plate 11. The abutting plate 25 is located above the base plate 11, and the top of the abutting plate 25 facing the side of the inclined surface along the length direction of the base plate 11 is an arc surface.

[0026] The above solution involves a structure consisting of a guide rod 21, a moving groove 22, a synchronizing block 23, a spring 24, and a contact plate 25. The three sets of synchronizing blocks 23 work together to drive the contact plate 25 to slide smoothly and synchronously. The elastic restoring force of the spring 24 pushes the synchronizing block 23 to slide along the moving groove 22, thereby driving the contact plate 25 to apply a continuous lateral pressing force to the aluminum ceiling panel. This solution can accommodate different stacked numbers of aluminum ceiling panels and always maintain their upright position. The arc-shaped guide structure at the top of the contact plate 25 facilitates the smooth insertion and stacking of the aluminum ceiling panels, reducing the difficulty of placement operations.

[0027] Reference Figures 7 to 8The push-pull component 3 includes a sliding groove 31 opened at the top of the base plate 11. A slide rail 32 is fixedly connected to the bottom of the sliding groove 31. A slider 33 is slidably connected to the top of the slide rail 32. A movable plate 34 is fixedly connected to the top of the slider 33. The sliding groove 31 is distributed along the width direction of the base plate 11. There are three sets of sliding grooves 31, which are evenly distributed at the top of the base plate 11. Each set of sliding grooves 31 is provided with a set of slide rails 32. Two sets of sliders 33 are provided on each set of slide rails 32. The tops of the multiple sets of sliders 33 are fixedly connected to the bottom of a set of movable plates 34. The top of the movable plate 34 is provided with a first clearance groove 35 along the length of the bottom plate 11, the top of the inner side of the n-shaped frame 12 is provided with a second clearance groove 36, the abutting plate 25 is provided with a third clearance groove 37 on the side facing its top arc surface, and an abutting strip 38 is fixedly connected to the inner side of the third clearance groove 37. Multiple sets of clearance groove 35 are provided and evenly distributed on the top of the movable plate 34. Multiple sets of clearance groove 36 are provided. Each set of clearance groove 36 on the guardrail 12 is aligned with a set of clearance groove 35. The depth of clearance groove 37 is half the thickness of the abutment plate 25. The abutment strip 38 is a long arc-shaped structure that extends along the height direction of the abutment plate 25 and makes surface contact with the surface of the aluminum buckle panel. The end of the abutment strip 38 away from the second relief groove 36 is an arc-shaped surface. The length of the abutment strip 38 is the same as the depth of the third relief groove 37. There are multiple sets of abutment strips 38, which are evenly distributed in the third relief groove 37. Each row of abutment strips 38 distributed along the height direction of the abutment plate 25 is not on the same plane as each set of first relief grooves 35. When the number of aluminum ceiling panels placed upright on the movable plate 34 reaches the limit, the cable ties are passed through the first clearance groove 35, the second clearance groove 36 and the third clearance groove 37 to form a ring, and the multiple sets of aluminum ceiling panels are bound and fixed.

[0028] The above solution is adopted: by setting the sliding groove 31, slide rail 32, slider 33 and moving plate 34 in the push-pull component 3, the stacked aluminum buckle panels can be pushed out along the width direction of the base plate 11, without the need to pick up the materials one by one, thus improving the material output efficiency; at the same time, by the corresponding arrangement of the avoidance groove 1 35, avoidance groove 2 36 and avoidance groove 37, combined with the surface contact support of the long arc-shaped abutment strip 38, the pressure when the cable ties are tightened can be distributed to avoid damage to the panel surface. When the aluminum buckle panels are stacked to the maximum number, the cable ties can be quickly inserted to complete the binding, simplifying the packaging operation process.

[0029] The working principle of this invention is as follows: When the device is in the initial standby state, spring 24 is in a naturally extended state. Its elastic thrust pushes the synchronizing block 23 to slide along the moving groove 22 to the higher side of the inclined surface in the length direction of the base plate 11. The abutting plate 25 moves synchronously with the three sets of synchronizing blocks 23 to a position close to the high-positioned frame 12. The moving groove 22 with a convex cross-section engages with the synchronizing block 23 to prevent the synchronizing block 23 from coming out of the groove, ensuring the structural stability of the sliding process. The moving plate 34 slides along the slide rail 32 through the slider 33 at the bottom to the inner end of the sliding groove 31, and abuts the edge of the base plate 11. When the edges are aligned, the first clearance groove 35 on the moving plate 34, the second clearance groove 36 on the frame 12, and the third clearance groove 37 on the abutment plate 25 are arranged in a corresponding manner. For the insert part 4, the linear driver 46 drives the lower moving frame 47 to stop at the initial high position higher than the sliding plate 42. The second insertion plate 49 is simultaneously located in the area above the sliding plate 42. The first insertion plate 44 extends out of the slot 43 under the elastic force of multiple sets of second springs 45. Its top surface is smoothly connected to the surface of the inclined sliding plate 42. The limiting side stops on both sides of the sliding plate 42 form a guide channel to prepare for receiving upstream materials. The upstream production line transports the finished flat aluminum ceiling panels to the high end of the sliding plate 42. The aluminum panels slide downwards along the inclined sliding plate 42 under their own weight. Side limiters on both sides constrain the width of the panels throughout the entire sliding process, preventing lateral displacement during the slide. The panels continue until the front end moves above the insert plate 44 and the side edge abuts against the side wall of the mounting plate 41 at the top of the high-positioned frame 12, completing the loading and positioning of a single panel. At this point, the linear actuator 46 starts, driving the lower frame 47 to move downwards vertically, and the mounting cylinder 48... Insert plate 2 49 descends synchronously, and the straight surface at the bottom of insert plate 2 49 contacts the upper surface of the aluminum ceiling plate first, continuously applying uniform downward pressure to the aluminum ceiling plate. Since the top of insert plate 1 44 facing the flip side of the aluminum ceiling plate has an arc transition structure, under the continuous action of downward pressure, the pressing end of the aluminum ceiling plate sinks along the arc surface, and at the same time generates a lateral thrust on insert plate 1 44, causing insert plate 1 44 to retract into slot 1 43. Spring 2 45 is compressed synchronously. As one end of the aluminum ceiling plate sinks and the other end is limited and blocked by the mounting plate 41, the plate begins to flip gently around the contact point. When the aluminum ceiling panel is pressed down below the end face of insert plate 44, the main body of the panel enters the gap between insert plate 44 and mounting plate 41. At this time, the surface of the aluminum ceiling panel contacts the arc end of insert plate 49. Since the total elastic force and number of springs 45 are greater than those of springs 410, the compressed springs 45 begin to return to their original position and extend, pushing insert plate 44 outward to the outside of slot 43. The end face of insert plate 44 applies a stable pushing force to the surface of the aluminum ceiling panel, causing the aluminum ceiling panel to continue to flip in the vertical direction. During this process, the aluminum ceiling panel generates a lateral pushing force on the arc surface of insert plate 49, causing insert plate 49 to retract into the mounting cylinder 48. Spring 410 is compressed simultaneously to avoid rigid interference from insert plate 49 on the flipping action of the aluminum ceiling panel, ensuring a smooth and stable flipping process and preventing the surface of the panel from being scratched and damaged. When the insert plate 44 is reset to its fully extended state, the aluminum ceiling panel completes a 90-degree flip and stands upright. The panel surface is flat and adheres to the side wall of the mounting plate 41, completing the posture transformation from flat to upright. As the lower frame 47 continues to move downward, the extension plate 412 at the top of the inner side of the heightening plate 411 descends synchronously. The bottom end of the extension plate 412 makes smooth contact with the top of the upright aluminum ceiling panel, continuously pushing the aluminum ceiling panel downward, causing it to slide down along the side wall of the mounting plate 41 into the stacking station between the high-positioned frame 12 and the abutment plate 25. Finally, the bottom end of the aluminum ceiling panel falls onto the top surface of the moving plate 34, completing the automatic feeding and stacking of a single aluminum ceiling panel. After a single aluminum ceiling panel is stacked, the linear actuator 46 drives the lower frame 47 to return to its initial high position. Insert plate 49 extends from the mounting cylinder 48 and returns to its original position under the elastic force of spring 410. Insert plate 44 remains extended, awaiting the arrival of the next aluminum ceiling panel. After each aluminum ceiling panel is stacked, the abutment plate 25 moves a certain distance towards the lower part of the inclined surface along the length of the base plate 11 under the pushing force of the aluminum ceiling panel. Simultaneously, the compression of spring 24 increases, and its reverse elastic force is evenly transmitted to the abutment plate 25 through three sets of synchronous blocks 23. All the stacked aluminum panels form a continuous lateral clamping force. The bottom of the aluminum panels naturally fits and aligns with the inclined surface along the length of the base plate 11. The width direction is limited by the guide rod 21 and the inner side of the frame 12, ensuring that all aluminum panels maintain an upright posture and do not tilt or fall over. The three sets of guide rods 21 distributed along the height direction cooperate synchronously with the synchronization block 23 to make the abutment plate 25 evenly stressed from top to bottom, avoiding the problem of tilting and jamming. The arc surface at the top of the abutment plate 25 can guide the falling aluminum panels, reduce the alignment deviation, and improve the smoothness of the stacking operation. When the number of aluminum panels placed upright on the movable plate 34 reaches the stacking limit, the abutment plate 25 moves to its maximum travel position. Multiple sets of aluminum panels are closely arranged along the length of the base plate 11, with their bottom ends evenly supported on the top of the movable plate 34. The two ends along the length are stably limited by the frame 12 and the abutment plate 25, respectively. At this time, the operator takes a packing strap and inserts one end of the strap through the second clearance slot 36 of the high-level frame 12, and then sequentially through the first clearance slot 35 and the abutment plate at the corresponding positions on the movable plate 34. The cable tie 37 on the 25 passes through the second 36 of the lower frame 12 and then loops back into place, so that the cable tie forms a closed loop to wrap around the entire stack of aluminum ceiling panels. Tightening the cable tie can complete the binding and fixing of multiple sets of aluminum ceiling panels. The long arc-shaped abutment strip 38 in the third 37 of the cable tie forms a surface contact support with the side wall of the aluminum ceiling panel, which can greatly disperse the pressure when the cable tie is tightened, and avoid the aluminum ceiling panel from being deformed by local stress. Its arc end can prevent scratching the surface coating of the aluminum ceiling panel and ensure the appearance quality of the product. After the binding and fixing are completed, the operator pulls the outer end of the moving plate 34, so that the moving plate 34 slides along the slide rail 32 to the outside of the width direction of the base plate 11 through the multiple sets of sliders 33 at the bottom. The slide rail 32 and slider 33 in the three sets of sliding grooves 31 work synchronously to guide and ensure that the moving plate 34 moves smoothly and without tilting during the translation process. The moving plate 34 drives the multiple sets of aluminum buckle plates that are bound together to move out of the device together. When the moving plate 34 slides to the limit position of the outer end of the slide rail 32, the entire stack of aluminum buckle plates is completely moved out of the inner limit area of ​​the stacking table 1. The operator can then remove the bound aluminum buckle plates from the moving plate 34 to complete one material collection and stacking operation. After the material is removed, the moving plate 34 is pushed inward to reset it to the inner side of the sliding groove 31. The elastic force of the spring 24 pushes the synchronous block 23 and the abutment plate 25 to reset to the initial position along the moving groove 22. All components of the insert 4 are restored to the standby state, and the next batch of aluminum buckle plate material collection and stacking operation can be carried out.

[0030] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A material stacking device for producing aluminum ceiling panels, comprising: The stacking platform (1) is characterized in that it is provided with a straightening member (2) to keep the aluminum buckle panel upright, a push-pull member (3) to assist in taking out multiple sets of aluminum buckle panels, and an insert member (4) to change the aluminum buckle panel from a flat state to an upright state. The stacking platform (1) includes a base plate (11), and two sets of guardrails (12) are fixedly connected to the top of the base plate (11). The length direction of the top of the base plate (11) is set as an inclined plane, and the two sets of guardrails (12) are respectively set at the highest and lowest points of the inclined plane. The straightening component (2) includes a guide rod (21) fixedly connected to the side of the frame (12). The guide rod (21) has a moving groove (22) on the side facing the bottom plate (11). A synchronizing block (23) is slidably connected in the moving groove (22). A spring (24) is fixedly connected to one end of the synchronizing block (23). One end of the spring (24) is fixedly connected to the inside of the moving groove (22). An abutment plate (25) is fixedly connected to the side of the synchronizing block (23) facing the bottom plate (11). In the initial state, the spring (24) pushes the synchronizing block (23) to drive the abutment plate (25) to move to the higher part of the slope, forming an adaptive elastic clamping structure. The insert (4) includes a mounting plate (41) fixedly connected to the top of the frame (12). An inclined sliding plate (42) is provided on the side of the mounting plate (41). A slot (43) is provided at one end of the sliding plate (42) along its length. A plug plate (44) is slidably inserted into the slot (43). A spring (45) is provided inside the slot (43) and connected to the plug plate (44). A linear actuator (46) is fixedly connected to the top of the base plate (11). The linear actuator (46) is movable. A downward frame (47) is fixedly connected to the moving end. An installation cylinder (48) is fixed to the side of the downward frame (47) facing the sliding plate (42). A second insert plate (49) is slidably inserted into the installation cylinder (48). A third spring (410) is provided between the second insert plate (49) and the installation cylinder (48). The total elastic force of the second spring (45) is greater than that of the third spring (410). The two work together to press down and realize the aluminum buckle plate flipping and standing up at ninety degrees. An extension plate (412) is provided at the top of the downward frame (47) for pushing the standing aluminum buckle plate down. The push-pull component (3) includes a movable plate (34) that can slide along the width direction of the base plate (11). The top of the movable plate (34) is provided with a first clearance groove (35), the inner side of the frame (12) is provided with a second clearance groove (36), and the side end of the abutment plate (25) is provided with a third clearance groove (37). The first clearance groove (35), the second clearance groove (36), and the third clearance groove (37) are aligned so that cable ties can pass through to form a ring for binding.

2. The material stacking device for producing aluminum ceiling panels according to claim 1, characterized in that, The frame (12) is n-shaped. Two sets of frames (12) are symmetrically distributed at the top of the base plate (11) along the length direction of the base plate (11). The base plate (11) is rectangular when viewed from above. Each set of frames (12) is flush with the two sides of the base plate (11) along the length direction. The width of the base plate (11) is greater than the length of the frame (12). The width direction of the top of the base plate (11) is horizontal. The lateral limiting of the width direction of the aluminum buckle plate is achieved by the guide rod (21) and the inner side of the frame (12).

3. The material stacking device for producing aluminum ceiling panels according to claim 2, characterized in that, The guide rod (21) is set on one side of the width direction of the base plate (11) and located on the side of the base plate (11). There are three sets of guide rods (21), which are evenly distributed along the height direction of the frame (12). Each set of guide rods (21) is fixed between two sets of frames (12). Each set of guide rods (21) is provided with a set of moving grooves (22). Each set of moving grooves (22) is provided with a set of synchronizing blocks (23). The three sets of synchronizing blocks (23) are fixedly connected to the same abutment plate (25) to achieve synchronous sliding. The moving grooves (22) and synchronizing blocks (23) have a convex cross section. The spring (24) is set on the side of the synchronizing block (23) facing the lower part of the inclined surface in the length direction of the base plate (11). The abutment plate (25) is set above the base plate (11). The top of the abutment plate (25) facing the higher part of the inclined surface in the length direction of the base plate (11) is an arc surface.

4. A material stacking device for producing aluminum ceiling panels according to claim 3, characterized in that, The mounting plate (41) is provided in two sets, symmetrically distributed at the top of the two sets of guardrails (12). The length of the sliding plate (42) is less than the distance between the two sets of guardrails (12). The highest point of the sliding plate (42) is fixedly connected to the guardrail (12) located on the side of the slope. The slot one (43) is provided at the lower end of the sliding plate (42). The top of the insert plate one (44) facing the lower end of the slope is an arc surface. The spring two (45) is provided in multiple sets, evenly distributed along the width direction of the base plate (11).

5. A material stacking device for producing aluminum ceiling panels according to claim 4, characterized in that, The linear actuator (46) is distributed along the height direction of the frame (12) and is located on the outside of the frame (12) at the high point of the slope. There are two sets of the linear actuator (46) distributed along the width direction of the base plate (11). The lower frame (47) is U-shaped. The mounting plate (41) at the top of the high frame (12) is attached to the inner side of the lower frame (47). There are two sets of the mounting cylinder (48), the second insert plate (49) and the third spring (410) symmetrically distributed on both sides of the first insert plate (44) along the width direction of the base plate (11). The side of the second insert plate (49) facing the first insert plate (44) is arc-shaped. The sliding plate (42) is provided with limit side stops on both sides along the width direction. The limit side stops extend along the inclined direction of the sliding plate (42) to constrain the displacement of the aluminum buckle plate in the width direction.

6. A material stacking device for producing aluminum ceiling panels according to claim 5, characterized in that, The top of the lower frame (47) is fixedly connected to a height-increasing plate (411). The height-increasing plate (411) is an inverted L-shape and extends above the abutment plate (25) in the initial state. The extension plate (412) is fixed to the top of the inner side of the height-increasing plate (411) and is located directly above the abutment plate (25) in the initial state. The height of the height-increasing plate (411) is the same as that of the frame (12).

7. A material stacking device for producing aluminum ceiling panels according to claim 6, characterized in that, The push-pull component (3) includes a sliding groove (31) opened at the top of the base plate (11). A slide rail (32) is fixedly connected to the bottom of the sliding groove (31). A slider (33) is slidably connected to the top of the slide rail (32). A moving plate (34) is fixedly connected to the top of the slider (33). An avoidance groove (35) is opened at the top of the moving plate (34) along the length direction of the base plate (11). An avoidance groove (36) is opened at the top of the inner side of the frame (12). An avoidance groove (37) is opened at the side end of the abutment plate (25). An abutment strip (38) is fixedly connected to the inner side of the avoidance groove (37).

8. A material stacking device for producing aluminum ceiling panels according to claim 7, characterized in that, The sliding groove (31) is distributed along the width direction of the base plate (11). There are three sets of sliding grooves (31) evenly distributed at the top of the base plate (11). Each set of sliding grooves (31) is provided with a set of slide rails (32). Each set of slide rails (32) is provided with two sets of sliders (33). The tops of multiple sets of sliders (33) are fixedly connected to the bottom of the same set of moving plates (34).

9. A material stacking device for producing aluminum ceiling panels according to claim 8, characterized in that, Multiple sets of the first clearance groove (35) are provided and evenly distributed on the top of the moving plate (34). Multiple sets of the second clearance groove (36) are provided. The second clearance groove (36) on each set of the frame (12) is aligned with a set of first clearance groove (35). The depth of the third clearance groove (37) is half the thickness of the abutment plate (25).

10. A material stacking device for producing aluminum ceiling panels according to claim 9, characterized in that, The abutment strip (38) is a long strip structure that extends along the height direction of the abutment plate (25) and is in surface contact with the surface of the aluminum buckle plate. The length of the abutment strip (38) is the same as the depth of the avoidance groove three (37). There are multiple sets of abutment strips (38) that are evenly distributed in the avoidance groove three (37). Each column of abutment strips (38) distributed along the height direction of the abutment plate (25) is not on the same plane as each set of avoidance groove one (35).

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