Preserved vegetable processing device
By designing an automated pre-made dish processing device, using rotating columns, ring frames and high-pressure steam systems, the problems of cumbersome and low efficiency in the existing technology are solved, and the automated processing and efficient production of pre-made dishes are realized, and the processing efficiency is improved. Heating uniformity.
Patent Information
- Application Number
- CN202420473532.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-12
AI Technical Summary
In the existing pre-made vegetables processing technology, the process is complicated and the automated preparation and transfer cannot be achieved, resulting in low processing efficiency and high manual labor intensity.
A pre-made vegetable processing device is designed, including a rotating column, ring frame, a mezzanine pot and a push and pull mechanism. The automatic rotation and heating of the wok is achieved through the drive assembly and the rotating electric machine. Combined with the flip structure and the high-pressure steam system, the wok is realized by automation. Fry and serve.
It realizes automated production of pre-made vegetables, improves processing efficiency, saves floor area, and ensures heat uniformity through reasonable temperature control and time control.
Smart Images

Figure CN222149009U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pre-prepared dish preparation, in particular to a pre-prepared dish processing device. Background Art
[0002] Pre-prepared dishes refer to low-cost or semi-finished products that are made from various agricultural, livestock, poultry, and aquatic products as raw materials, supplemented with seasonings and other auxiliary materials, and processed through pre-selection, modulation and other processes. They are stored and sold under cold chain conditions for consumers to eat after simple heating or cooking. In the prior art, due to the large number and variety of pre-prepared dishes, in order to meet the mass production of pre-prepared dishes, it is necessary to adopt an assembly line processing method for rapid production. In the prior art, it is generally necessary to pour all kinds of dishes and auxiliary materials into a wok after they are prepared, and transfer and pour out the dishes in the wok after frying. However, this process is relatively cumbersome and greatly limits the processing efficiency of pre-prepared dishes, and it is impossible to achieve automated preparation and transfer. Utility Model Content
[0003] The utility model aims to provide a pre-prepared food processing device to solve the problems of high labor intensity and low efficiency in the prior art of pre-prepared food processing.
[0004] In order to solve the above problems, the pre-prepared food processing device involved in the utility model adopts the following technical solutions:
[0005] The pre-prepared food processing device comprises a base, a rotating column rotatably mounted on the upper end surface of the base, the axis of the rotating column extends up and down, and a driving component is provided on the base, which cooperates with the rotating column to drive the rotating column to rotate around its own axis. A ring frame is fixedly connected to the rotating column, and three notches are arranged on the ring frame around its circumference, and a frying pan is connected to each notch respectively. A connecting shaft rotatably mounted with the side walls of the notch is provided on the side wall of the frying pan, and a turning structure for driving the frying pan to turn outward is connected between the frying pan and the rotating column; the frying pan is a sandwich pan, and the ring frame is provided with a first joint and a second joint connected to the sandwich of the frying pan, and a support frame is also provided on one side of the base, and a support frame is provided on the support frame. The movably assembled device is provided with an adapter, which has a steam inlet head for connecting to a first joint and a steam outlet head for connecting to a second joint, the other ends of the steam inlet head and the steam outlet head are connected to a connecting pipe for connecting to a high-pressure steam generator, and the support frame is also provided with a push-pull mechanism for driving the adapter to move so as to drive the steam inlet head and the steam outlet head to move and seal and separate with the first joint and the second joint; according to the relative position of each wok and the adapter, the position of each wok is configured into a side dish area, a frying area and a dish serving area; the support frame is also provided with a rotating motor, and the rotating motor is connected to a telescopic spatula for inserting into the corresponding wok.
[0006] Furthermore, the first joint and the second joint are respectively arranged on the outer peripheral wall of the ring frame, the connecting shaft is a hollow tube, and an intermediate pipe connected with the first joint and the second joint is arranged in the ring frame.
[0007] Furthermore, the first joint and the second joint are arranged in parallel in axial direction.
[0008] Furthermore, the push-pull mechanism includes a driving cylinder connected between the support frame and the adapter.
[0009] Furthermore, the adapter is an arc-shaped head, and the steam inlet head and the steam outlet head are distributed on the inner arc side wall thereof.
[0010] Furthermore, the driving assembly includes a reducer arranged in the base and a driving motor connected to the reducer.
[0011] Furthermore, the flip structure includes a telescopic cylinder connected to the bottom of the side wall of the wok and the side wall of the rotating column, and the height of the connection position of the telescopic cylinder on the rotating column is higher than the height of the upper end surface of the wok.
[0012] The beneficial effects of the utility model are as follows: the pre-prepared food processing device can realize the automated production of the pre-prepared food processing process. The worker selects and weighs the side dishes and then sends them into the wok in the side dish area. After the side dishes are prepared, the driving mechanism rotates to drive the rotating column to rotate, and the wok is rotated to the frying area. At the same time, the adapter is driven to be plugged with the first connector and the second connector, and the external high-pressure steam is passed into the interlayer of the wok through the adapter to heat the wok. At the same time, the telescopic spatula is extended downward into the wok to fry the side dishes. After the set time is completed, the telescopic spatula and the adapter are removed, and the wok is transferred to the dish serving area. The wok can be flipped outward by the flipping structure, and the automated operation of pre-prepared food processing and dish serving is realized as a whole. The overall equipment structure is compact and saves floor space. Furthermore, the design of the adapter and the interlayer wok can realize reasonable temperature and time control when frying the pre-prepared food, and ensure uniform heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for use in the embodiment:
[0014] Figure 1 This is a schematic structural diagram of a specific embodiment of the pre-prepared food processing device of the utility model;
[0015] Figure 2 for Figure 1 A schematic cross-sectional view of a ring frame;
[0016] Figure 3 for Figure 2 Cross-section of a medium wok.
[0017] Explanation of the reference numerals: 1-base; 11-driving chamber; 12-transmission chamber; 13-driving motor; 14-reducer; 2-rotating column; 3-ring frame; 31-notch; 32-middle pipe; 33-first joint; 34-second joint; 35-connecting tube; 4-wok; 41-connecting shaft; 42-bearing; 43-sealing ring; 44-interlayer; 5-telescopic cylinder; 6-support frame; 61-driving cylinder; 62-rotating motor; 63-telescopic spatula; 7-adapter; 71-steam inlet head; 72-steam outlet head; 73-connecting pipe. DETAILED DESCRIPTION
[0018] In order to make the technical purpose, technical solution and beneficial effects of the utility model clearer, the technical solution of the utility model is further described below in conjunction with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings can be arranged and designed in various different configurations.
[0019] The specific embodiment of the pre-prepared food processing device involved in the utility model is as follows Figures 1 to 3 As shown, the pre-prepared food processing device includes a base 1, which is the basic carrier of all other basic components. The specific structure and type are not limited, and those skilled in the art can design it arbitrarily according to actual needs. The base 1 is a cylindrical base as a whole, and a driving cavity 11 and a transmission cavity 12 are provided inside. A rotating column 2 is also rotatably assembled on the base 1, and the axis of the rotating column 2 extends up and down. The base 1 is provided with a driving component that cooperates with the rotating column 2 to drive the rotating column 2 to rotate around its own axis. Specifically, a through hole is provided on the base 1, and the corresponding rotation assembly is realized between the bottom of the rotating column 2 and the through hole of the base 1 through a bearing 42. At the same time, a reducer 14 is provided in the transmission cavity 12 of the base 1, and a variable frequency drive motor 13 that cooperates with the reducer 14 is provided in the drive cavity 11 of the base 1. The reducer 14 is controlled to work by the drive motor 13 to drive the rotating column 2 to rotate intermittently.
[0020] In addition, a ring frame 3 is fixedly connected to the rotating column 2, and three notches 31 are arranged on the ring frame 3 around the circumference thereof, and a wok 4 is connected to each notch 31, and a connecting shaft 41 is provided on the side wall of the wok 4 to be rotatably assembled with the side walls of the notches 31 on both sides, and a flipping structure for driving the wok 4 to flip outward is connected between the wok 4 and the rotating column 2; specifically, the flipping structure includes a telescopic cylinder 5 connected to the bottom of the side wall of the wok 4 and the side wall of the rotating column 2, and the height of the connection position of the telescopic cylinder 5 on the rotating column 2 is higher than the height of the upper end surface of the wok 4. When the corresponding wok 4 needs to be flipped, the telescopic cylinder 5 contracts, driving the bottom of the wok 4 to flip inward and upward, thereby flipping the outer edge of the upper port of the wok 4 downward to achieve the dumping of the dish.
[0021] In order to achieve heating of the wok 4, the wok 4 is a sandwich 44 pot, the ring frame 3 is provided with a first joint 33 and a second joint 34 connected to the sandwich 44 of the wok 4, a support frame 6 is also provided on one side of the base 1, and an adapter 7 is movably mounted on the support frame 6, the adapter 7 has a steam inlet head 71 for connecting to the first joint 33 and a steam outlet head 72 for connecting to the second joint 34, the other ends of the steam inlet head 71 and the steam outlet head 72 are connected to a connecting pipe 73 for connecting to a high-pressure steam generator, and the support frame 6 is also provided with a push-pull mechanism for driving the adapter 7 to move so as to drive the steam inlet head 71 and the steam outlet head 72 to move and seal with and separate from the first joint 33 and the second joint 34. The high-pressure steam generator is connected to the adapter 7 through the connecting pipe 73, and the connection of the sandwich 44 of the wok 4 and the connection of the steam circuit are achieved through the adapter 7, so that the inside of the wok 4 at the support frame 6 can be quickly heated.
[0022] Specifically, the first joint 33 and the second joint 34 are arranged on the outer peripheral wall of the ring frame 3, the connecting shafts 41 on both sides of the wok 4 are hollow tubes that penetrate the interlayer 44, and the middle pipe 32 that is connected to the first joint 33 and the second joint 34 is arranged in the ring frame 3. The adapter 7 is an arc head, and the steam inlet head 71 and the steam outlet head 72 are distributed on the inner arc side wall thereof, and the first joint 33 and the second joint 34 are arranged in parallel in the axial direction. In order to realize the connection between the middle pipe 32 and the interlayer 44, a connecting cylinder 35 is opened on the side wall of the notch 31, and the connecting shafts 41 on both sides of the wok 4 are respectively inserted in the connecting cylinder 35, and the rotating assembly is realized through the bearing 42. At the same time, a sealing ring 43 is also arranged between the connecting shaft 41 and the connecting cylinder 35 to ensure the air tightness between the two.
[0023] The adapter 7 is driven toward the ring frame 3 by the push-pull mechanism, and the steam inlet head 71 and the steam outlet head 72 on the adapter 7 are respectively connected with the first joint 33 and the second joint 34 on the ring frame 3 and sealed and plugged, and then high-pressure steam is supplied through the connecting pipe 73, and the steam enters the steam inlet through the connecting pipe 73, and enters the corresponding intermediate pipe 32 after passing through the first joint 33, and then enters the first joint 33 through the connecting shaft 41, and then enters the interlayer 44 to heat the wok 4. The high-pressure steam after heat exchange passes through the second joint 34 and enters the intermediate pipe 32 on the other side, and then enters the steam outlet through the intermediate pipe 32, and is discharged to the outside through the adapter 7. In this process, the wok 4 is heated to achieve frying of the dishes.
[0024] In order to realize the driving of the adapter 7, the push-pull mechanism includes a driving cylinder 61 connected between the support frame 6 and the adapter 7. The driving cylinder 61 cooperates with the driving motor 13, and the relative positions of the above-mentioned woks 4 and the adapter 7 cooperate with each other to form the positions of the woks 4 into a side dish area, a frying area and a dish serving area.
[0025] In order to stir-fry the dishes in the wok 4, a rotating motor 62 is also provided on the support frame 6, and the rotating motor 62 is connected to a telescopic spatula 63 for being inserted into the corresponding wok 4, wherein the telescopic form of the telescopic spatula 63 can be driven by connecting a telescopic cylinder at the tail end, or can be driven by other motor-driven mechanical structures such as a screw-nut type.
[0026] In actual use, taking one of the woks 4 as an example, when the wok 4 is located in the side dish area, the drive motor 13 stops working, and the worker weighs the corresponding side dishes one by one and pours them into the wok 4 to complete the side dish. Then the drive motor 13 starts working, and the wok 4 swings from the side dish area to the frying area following the rotation of the ring frame 3. After reaching the set position (that is, the position where the first joint 33 and the second joint 34 are aligned with the steam inlet head 71 and the steam outlet head 72), the drive cylinder 61 works to drive the adapter 7 to move horizontally, and the actual The joint is now connected, and high-pressure steam is introduced into the interlayer 44 of the wok 4 to heat the wok 4. At the same time, the telescopic spatula 63 extends downward into the wok 4 to fry the dishes. During the frying process, the worker transfers the wok 4 in the forward sequence to the side dish area to clean the next batch and do the side dish operation; after the frying is completed, the telescopic spatula 63 moves up, the adapter 7 retreats, the wok 4 enters the dish delivery area from the frying area, the telescopic cylinder 5 works, drives the wok 4 to flip, and pours out the fried dishes. After that, after the worker cleans the wok 4, it enters the side dish area again to cycle the side dish operation.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate but not to limit the technical solutions of the present invention, and any equivalent substitutions of the present invention and any modifications or partial substitutions that do not depart from the spirit and scope of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A pre-prepared food processing device, characterized in that: The invention comprises a base and a rotating column rotatably assembled on the upper end surface of the base, the axis of the rotating column extends up and down, the base is provided with a driving assembly which cooperates with the rotating column to drive the rotating column to rotate around its own axis, the rotating column is fixedly connected with a ring frame, three notches are arranged on the ring frame around its circumference, each notch is connected with a frying pan, a connecting shaft rotatably assembled with the side walls of the notches is provided on the side wall of the frying pan, a turning structure which drives the frying pan to turn outward is connected between the frying pan and the rotating column; the frying pan is a sandwich pan, the ring frame is provided with a first joint and a second joint which are connected with the sandwich of the frying pan, a support frame is also provided on one side of the base, and a movably assembled support frame is provided on the support frame There is an adapter, which has a steam inlet head for connecting to the first joint and a steam outlet head for connecting to the second joint, the other ends of the steam inlet head and the steam outlet head are connected to a connecting pipe for connecting to a high-pressure steam generator, and the support frame is also provided with a push-pull mechanism for driving the adapter to move to drive the steam inlet head and the steam outlet head to move and seal with and separate from the first joint and the second joint; according to the relative position of each wok and the adapter, the position of each wok is formed into a side dish area, a frying area and a dish serving area; the support frame is also provided with a rotating motor, and the rotating motor is connected to a telescopic spatula for inserting into the corresponding wok.
2. The pre-prepared food processing device according to claim 1, characterized in that: The first joint and the second joint are respectively arranged on the outer peripheral wall of the ring frame, the connecting shaft is a hollow tube, and an intermediate pipe connected with the first joint and the second joint is arranged in the ring frame.
3. The pre-prepared food processing device according to claim 2, characterized in that: The first joint and the second joint are arranged in parallel in their axial directions.
4. The pre-prepared food processing device according to claim 2, characterized in that: The push-pull mechanism comprises a driving cylinder connected between the support frame and the adapter.
5. The pre-prepared food processing device according to claim 3, characterized in that: The adapter is an arc-shaped head, and the steam inlet head and the steam outlet head are distributed on the inner arc side wall thereof.
6. The pre-prepared food processing device according to any one of claims 1 to 5, characterized in that: The driving assembly includes a reducer arranged in the base and a driving motor connected to the reducer.
7. The pre-prepared food processing device according to any one of claims 1 to 5, characterized in that: The flip structure comprises a telescopic cylinder connected to the bottom of the side wall of the frying pan and the side wall of the rotating column, and the height of the connection position of the telescopic cylinder on the rotating column is higher than the height of the upper end surface of the frying pan.
