Steam pipeline safety alarm device

By using pressure sensors and force sensors for real-time online detection in the steam pipeline safety alarm device, the problems of complex structure and large maintenance workload of existing devices are solved, real-time monitoring of steam pipelines and simplified maintenance costs are realized, and detection is improved Efficiency and controllability.

CN222186649UActive Publication Date: 2024-12-17GUANGZHOU HENGYUN THERMAL ENERGY GRP CO LTD
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Patent Information

Application Number
CN202420385159.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-17
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing steam pipeline safety alarm device has a complex structure and a large maintenance workload, making it difficult to effectively monitor the pressure and deformation in the pipeline.

Method used

A safety alarm device including a pressure detection unit and a pipeline deformation detection unit is designed, and real-time online detection is carried out using pressure sensors and force sensors. Data is collected and transmitted through data processing and transmission units, simplifying the detection structure and maintenance costs.

Benefits of technology

Real-time online inspection of steam pipelines is realized, reducing product procurement and maintenance costs, simplifying the inspection structure, and improving detection efficiency and controllability.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The steam pipeline safety alarm device comprises a pressure detection unit, a pipeline deformation detection unit and a data processing and transmission unit, the pressure detection unit comprises a lower valve body, an upper valve body, a central pressure transmission unit and a pressure detection unit, a valve chamber is arranged in the center of the lower valve body, the upper valve body is arranged above the lower valve body, and the pressure detection unit is arranged above the upper valve body. The central pressure transmitting unit is fixed to an opening of the upper valve body, a pressure detecting unit is arranged on the top face of the central pressure transmitting unit, and the top face of the pressure detecting unit is fixedly connected with the top face of the inner side of the lower valve body. According to the steam pipeline safety alarm device provided by the utility model, the pressure sensor is adopted as a core detection unit, the related detection structure is relatively simple, the product purchase cost and the maintenance cost are relatively controllable, and the realization of product popularization is facilitated; and meanwhile, the pressure sensor can conveniently realize real-time measurement of data and electronic acquisition of the data, so that real-time online detection of the steam pipeline is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam pipeline accessory equipment, in particular to a steam pipeline safety alarm device. Background Art

[0002] As society pays more and more attention to safety accidents, various safety alarm devices have also been widely used. Steam pipeline safety accidents are mainly related to the following factors: how much pressure is inside the pipeline, unexpected rupture and deformation of the pipeline.

[0003] Currently, there are many related products on the market in this field, but most of them have complex structures and require a lot of maintenance work. Utility Model Content

[0004] The utility model aims to provide a steam pipeline safety alarm device to solve the problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model provides a steam pipeline safety alarm device including a pressure detection unit and a data processing and transmission unit, wherein the pressure detection unit and the pipeline deformation detection unit are electrically connected to the data processing and transmission unit.

[0006] Preferably, the alarm device further comprises a pipeline deformation detection unit, and the pipeline deformation detection unit is electrically connected to the data processing and transmission unit.

[0007] Preferably, the pressure detection unit includes a lower valve body, an upper valve body, a central pressure transmission unit, and a pressure detection unit. A valve chamber is arranged in the center of the lower valve body, and the upper valve body is arranged above the lower valve body to close the valve chamber. The central pressure transmission unit is fixed at the opening of the upper valve body. A pressure detection unit is arranged on the top surface of the central pressure transmission unit, and the top surface of the pressure detection unit is fixedly connected to the inner top surface of the lower valve body.

[0008] Preferably, the central pressure transmission unit includes a pressure-bearing layer, a central pressure transmission shell, and a pressure transmission layer. The central pressure transmission shell as a whole is a tubular structure with one end closed and the other end open. The pressure-bearing layer is arranged at the lower opening, and a cylindrical protrusion is arranged in the center of the upper sealing plate. A through hole is arranged on the top surface of the cylindrical protrusion, and a pressure transmission layer is arranged at the through hole; the central pressure transmission shell, the pressure-bearing layer, and the pressure transmission layer enclose a closed space, and the space is filled with pressure-bearing liquid; a pressure detection unit is arranged on the top surface of the pressure transmission layer.

[0009] Preferably, the pipeline deformation detection unit includes a pipe sleeve, a fixing plate, and a pressure detection assembly. The pipe sleeve includes two semicircular pipe clamps fixed to the steam pipe to be detected. A support plate perpendicular to the side of the steam pipe is arranged on the side of the pipe clamp. A fixing plate parallel to the support plate is arranged on one side of the support plate. The fixing plate is fixed to a firm structure outside the pipe, and a pressure detection assembly is arranged between the support plate and the fixing plate.

[0010] Preferably, the pressure detection assembly includes an axial detection unit, which includes two force transmission blocks arranged axially opposite to each other along the steam pipe and respectively fixed to relative areas of the support plate and the fixed plate, and an axial force sensor is arranged in the center of the two force transmission blocks.

[0011] Preferably, the pressure detection assembly also includes a radial detection unit, which includes two force transmission plates that are arranged relatively vertically along the radial direction of the steam pipe and are parallel to the axial direction of the pipe. The ends of the two force transmission plates are respectively fixed to the support plate and the fixed plate, and radial force sensors are arranged in the center of the two force transmission plates.

[0012] The utility model provides a steam pipeline safety alarm device, which adopts a pressure sensor as a core detection unit. The relevant detection structure is relatively simple, and the product procurement cost and maintenance cost are relatively controllable, which is conducive to the promotion of the product. At the same time, the pressure sensor can conveniently realize real-time measurement of data and electronic collection of data, thereby realizing real-time online detection of the steam pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall solution of the utility model.

[0014] Figure 2 It is a schematic diagram of the installation of the pressure detection unit and the pipeline deformation detection unit of the utility model.

[0015] Figure 3 It is a schematic diagram of the pressure detection unit of the utility model.

[0016] Figure 4 It is a schematic diagram of a pipeline deformation detection unit of the utility model. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] As attached Figure 1 ,2 As shown, a steam pipeline safety alarm device involved in the utility model includes a pressure detection unit 1, a pipeline deformation detection unit 2, and a data processing and transmission unit 3.

[0019] The detection unit 1 and the pipeline deformation detection unit 2 perform detection based on pressure sensors. The pressure sensors are electrically connected to the data processing and transmission unit 3. The data processing and transmission unit 3 has data acquisition, data transmission, and power supply functions, and generally includes batteries and integrated circuit boards. Its specific structure and the selection and connection method with the pressure sensor are conventional knowledge in the field.

[0020] The data processing and transmission unit 3 and the pressure detection unit 1 and the pipeline deformation detection unit 2 can be one-to-one or one-to-many, that is, one pressure detection unit 1 or pipeline deformation detection unit 2 corresponds to one data processing and transmission unit 3, and multiple pressure detection units 1 and / or pipeline deformation detection units 2 correspond to one data processing and transmission unit 3.

[0021] As attached Figure 2 , 3 As shown, the pressure detection unit 1 includes a lower valve body 11, an upper valve body 12, a central pressure transmission unit 13, and a pressure detection unit 14. The lower valve body 11 is a two-way structure, and its two ends are connected to the steam pipe through flanges. A valve chamber x1 is arranged in the center. The upper valve body 12 is arranged above the lower valve body 11 to close the valve chamber x1. The central pressure transmission unit 13 is fixed at the opening of the upper valve body 12, and includes a pressure-bearing layer 131, a central pressure transmission shell 132, and a pressure transmission layer 133. The central pressure transmission shell 132 is a tubular structure with one end closed and the other end open. A protrusion is arranged at the lower end (open end), which cooperates with the groove at the opening of the upper valve body 12 to achieve secure fixation. A pressure-bearing layer 131 is arranged at the opening of the lower end of the central pressure transmission shell 132, and the upper end is an upper sealing plate 1322 with a cylindrical protrusion 1321 in the center. A through hole is arranged on the top surface of the cylindrical protrusion 1321, and a pressure transmission layer 133 is arranged at the through hole. The central pressure-transmitting shell 132 , the pressure-bearing layer 131 , and the pressure-transmitting layer 133 enclose a closed space, and the space is filled with a pressure-bearing liquid 134 .

[0022] A pressure detection unit 14 is disposed on the top surface of the pressure transmission layer 133 , and the top surface of the pressure detection unit 14 is fixedly connected to the inner top surface of the lower valve body 11 .

[0023] The pressure detection unit 14 is used to detect the pressure change caused by the deformation of the pressure transmission layer 133, and can be a common pressure sensor or a pressure strain gauge.

[0024] When the steam pressure in the steam pipeline changes, the pressure on the pressure-bearing layer 131 will also change, which will cause the pressure of the pressure-bearing liquid 134 to change, causing the pressure transmission layer 133 to deform. Since a pressure detection unit 14 is fixed between the pressure transmission layer 133 and the inner top surface of the lower valve body 11, the pressure change caused by its deformation can be detected, thereby determining the steam pressure in the steam pipeline.

[0025] As attached Figure 2 , 4 As shown, the pipeline deformation detection unit 2 includes a pipe sleeve 21, a fixing plate 22, and a pressure detection component 23. The pipe sleeve 21 includes two semicircular pipe clamps 211, which are fixed to the steam pipe to be detected. A support plate 212 perpendicular to the side of the steam pipe is arranged on the side of the pipe clamp 211, and a fixing plate 22 parallel to the support plate 212 is arranged on one side of the support plate 212. The fixing plate 22 is fixed to a firm structure outside the pipe, such as a wall or a concrete base, and a pressure detection component 23 is arranged between the support plate 212 and the fixing plate 22.

[0026] The pressure detection assembly 23 includes an axial detection unit 231 and a radial detection unit 232. The axial detection unit 231 includes two force transmission blocks 2311 arranged opposite to each other along the axial direction of the steam pipe, which are respectively fixed to the relative areas of the support plate 212 and the fixed plate 22, and an axial force sensor 2312 is arranged in the center of the two force transmission blocks 2311. The radial detection unit 232 includes two force transmission plates 2321 arranged opposite to each other in the radial direction of the steam pipe and parallel to the axial direction of the pipe, and the ends of the two force transmission plates are respectively fixed to the relative areas of the support plate 212 and the fixed plate 22, and a radial force sensor 2322 is arranged in the center of the two force transmission plates 2321. The axial and radial deformation of the steam pipe within a certain range on both sides of the pipe deformation detection unit 2 can be detected by the axial force sensor 2312 and the radial force sensor 2322.

[0027] It should be noted that, unless otherwise clearly specified and limited, the terms such as "install", "connect", "connect", "fix", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

Claims

1. A steam pipeline safety alarm device, characterized in that: It includes a pressure detection unit, a data processing and transmission unit, and a pipeline deformation detection unit, and the pressure detection unit and the pipeline deformation detection unit are electrically connected to the data processing and transmission unit; the pressure detection unit includes a lower valve body, an upper valve body, a central pressure transmission unit, and a pressure detection unit, a valve chamber is arranged in the center of the lower valve body, the upper valve body is arranged above the lower valve body, and the valve chamber is closed, the central pressure transmission unit is fixed at the opening of the upper valve body, and a pressure detection unit is arranged on the top surface of the central pressure transmission unit, and the pressure detection unit The top surface is fixedly connected to the top surface of the inner side of the lower valve body; the central pressure transmission unit includes a pressure-bearing layer, a central pressure transmission shell, and a pressure transmission layer. The central pressure transmission shell as a whole is a tubular structure with one end closed and the other end open. The pressure-bearing layer is arranged at the opening of the lower end, and a cylindrical protrusion is arranged in the center of the upper end sealing plate. The top surface of the cylindrical protrusion is provided with a through hole, and the pressure transmission layer is arranged at the through hole; the central pressure transmission shell, the pressure-bearing layer, and the pressure transmission layer enclose a closed space, and the space is filled with pressure-bearing liquid; the top surface of the pressure transmission layer is provided with a pressure detection unit.

2. A steam pipeline safety alarm device according to claim 1, characterized in that: The pipeline deformation detection unit includes a pipe sleeve, a fixing plate, and a pressure detection component. The pipe sleeve includes two semicircular pipe clamps fixed to the steam pipe to be detected. A support plate perpendicular to the side of the steam pipe is arranged on the side of the pipe clamp. A fixing plate parallel to the support plate is arranged on one side of the support plate. The fixing plate is fixed to a firm structure outside the pipe. A pressure detection component is arranged between the support plate and the fixing plate.

3. A steam pipeline safety alarm device according to claim 2, characterized in that: The pressure detection assembly includes an axial detection unit, which includes two force transmission blocks arranged opposite to each other along the axial direction of the steam pipe and respectively fixed to the relative areas of the support plate and the fixed plate, and an axial force sensor is arranged in the center of the two force transmission blocks.

4. A steam pipeline safety alarm device according to claim 3, characterized in that: The pressure detection assembly also includes a radial detection unit, which includes two force transmission plates that are arranged radially up and down along the steam pipe and are parallel to the pipe axis. The ends of the two force transmission plates are respectively fixed to the support plate and the fixed plate, and radial force sensors are arranged in the center of the two force transmission plates.