Scallop skirt clamping and removing mechanism and automatic scallop column taking machine

Abstract

The utility model relates to a scallop skirt clamping and removing mechanism and an automatic scallop column taking machine, which relate to the technical field of automatic fresh food processing, and comprise a rack, and a scallop skirt clamping and removing platform, a rubber roller driving mechanism and a circulating transmission mechanism which are arranged on the rack. The scallop skirt clamping and removing platform is composed of a plurality of scallop skirt clamping and removing mechanisms which are closely arranged, and each scallop skirt clamping and removing mechanism comprises a skirt clamping and removing roller set. According to the scallop skirt clamping and removing mechanism and the automatic scallop corm taking machine, automation of scallop edge removing and corm taking is achieved, and corm taking efficiency is improved; the scallop skirt clamping and removing platform is arranged to achieve small scallop corm taking, corm taking is clean, the waste rate is low, and the rubber roller driving mechanism and the circulating transmission mechanism are arranged to achieve stable operation of the device.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic fresh food processing, in particular to a scallop skirt clamping and removing mechanism and an automatic scallop column removing machine. Background Art

[0002] Scallops are one of the main economic shellfish cultivated along the coast of my country. They have a long history of cultivation, rapid development, high yield, and rich varieties. They play an important role in aquaculture, fishery economy, and trade. Scallops are shelled to obtain shellfish meat, which includes skirts and clams (or clams). In order to obtain a better taste, the clams and skirts often need to be further separated. Due to the particularity of their physiological structure and texture, mechanical processing brings certain difficulties. In reality, manual de-edging is often required, which is labor-intensive and inefficient. The de-edging device in the prior art has poor effect in removing clams. Utility Model Content

[0003] Technical purpose: In order to overcome the deficiencies in the prior art, the utility model provides a scallop skirt clamping mechanism and an automatic scallop column removal machine to realize the automation of scallop column removal and the removal of small scallop columns and the removal of columns without black lines.

[0004] Technical solution: To achieve the above-mentioned purpose, the utility model discloses a scallop skirt clamping mechanism, including a skirt clamping roller group, the skirt clamping roller group includes a rubber roller, a sprocket and a driven gear, the rubber roller includes a driving roller and a driven roller arranged in parallel and closely, the driven gear meshing with each other is installed on the same end of the driving roller as the driven roller, and the sprocket is installed on the other end of the driving roller.

[0005] Furthermore, the rubber roller is provided with a plurality of grooves with opposite spiral directions.

[0006] Furthermore, it includes at least two groups of the skirt pinching roller groups, the sprockets and driven gears are arranged at intervals; the skirt pinching roller groups are closely arranged through connecting blocks, and the connecting blocks are arranged at both ends of the skirt pinching roller groups; the connecting blocks are provided with through holes for the rubber roller to pass through, and the connecting blocks are also provided with convex parts, and the convex parts are provided with pin holes.

[0007] Furthermore, it also includes a fixing block, which connects the rubber rollers to prevent the rubber rollers from being deformed.

[0008] An automatic scallop column removing machine comprises a frame and a scallop skirt clamping and removing mechanism. A plurality of the scallop skirt clamping and removing mechanisms are closely arranged to form a scallop skirt clamping and removing platform.

[0009] Furthermore, it also includes a rubber roller drive mechanism, which includes a first annular gear chain, a first driving shaft, a first driven shaft and a first sprocket. Two first sprockets are provided, which are respectively arranged at both ends of the first annular gear chain. The two first sprockets are respectively arranged on the first driving shaft and the first driven shaft. The first driving shaft is externally connected to the drive mechanism, and the first annular gear chain is meshed with the sprocket.

[0010] Furthermore, it also includes a circulating transmission mechanism, which includes a second annular gear chain, a second driving shaft, a second driven shaft, a second sprocket and a mounting block. Two second sprockets are provided, which are respectively arranged at both ends of the second annular gear chain. The two second sprockets are respectively arranged on the second driving shaft and the second driven shaft. The second driving shaft is externally connected to the driving mechanism. The mounting blocks are closely arranged and installed on the second annular gear chain. The mounting blocks are connected to the connecting blocks through pin holes.

[0011] Furthermore, a rolling brush is provided on the second driving shaft to prevent the scallops from falling.

[0012] Furthermore, a brush for removing black lines is provided above the scallop skirt clipping and removing platform.

[0013] Furthermore, a chain adjusting mechanism is provided on the frame, and the chain adjusting mechanism is connected to the first annular gear chain and the second annular gear chain, and is used to adjust the tightness of the first annular gear chain and the second annular gear chain.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The automatic scallop column removing machine of the utility model realizes the automation of scallop edge removal and column removal, and improves the column removal efficiency; by arranging a scallop skirt edge clamping and removing platform, small scallop column removal can be achieved, and the column removal is clean and the waste rate is low; by arranging a rubber roller driving mechanism and a circulating transmission mechanism, stable operation of the equipment is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the automatic scallop column removal machine of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the skirt pinching roller group;

[0018] Figure 3 It is a schematic diagram of the scallop skirt clamping mechanism when there are two sets of skirt clamping rollers;

[0019] Figure 4 It is a schematic diagram of the connection block structure;

[0020] Figure 5It is a schematic diagram of the rubber roller driving mechanism and the circulating transmission mechanism;

[0021] Figure 6 It is a schematic diagram of the cooperation between the rubber roller driving mechanism and the driving gear;

[0022] Figure 7 It is an exploded view of the matching structure of the second annular gear chain and the mounting block;

[0023] Figure 8 It is a schematic diagram of the matching structure of the mounting block and the connecting block.

[0024] In the figure, 100, scallop skirt clamping platform; 200, skirt clamping roller group; 210, rubber roller; 211, active roller; 212, driven roller; 220, sprocket; 230, driven gear; 300, connecting block; 310, through hole; 320, convex part; 330, pin hole; 400, fixing block; 500, rubber roller driving mechanism; 510, first annular gear chain; 521, first driving shaft; 522, first driven shaft; 530, first sprocket; 600, circulating transmission mechanism; 610, second annular gear chain; 621, second driving shaft; 622, second driven shaft; 630, second sprocket; 640, mounting block; 650, rolling brush; 700, frame; 710, chain adjusting mechanism; 720, brush; 800, motor. DETAILED DESCRIPTION

[0025] The following is combined with Figure 1 To Attachment Figure 8 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention.

[0026] An automatic scallop column removal machine includes a frame 700, a scallop skirt clamping and removing platform 100, a rubber roller driving mechanism 500 and a circulating transmission mechanism 600 installed on the frame 700. Figure 5As shown, the figure shows a scallop skirt clamping platform 100, which is used to separate and transport the skirt and clams of the shelled shellfish meat; the rubber roller driving mechanism 500 is used to drive the rubber roller 210 in the scallop skirt clamping platform 100 to achieve efficient separation of the skirt and clams; the circulating transmission mechanism 600 is used to cyclically drive the scallop skirt clamping platform 100 to achieve the transportation of clams. Through the mutual cooperation of the scallop skirt clamping platform 100, the rubber roller driving mechanism 500 and the circulating transmission mechanism 600, the shellfish meat is removed from the skirt and transported forward at the same time, realizing the automation of scallop edge removal and column removal, and improving the efficiency of column removal. Black lines may also appear on the shellfish meat, affecting the quality and taste of the clams. Therefore, one or more brushes 720 for removing black lines can be set above the scallop skirt clamping platform 100. The brush 720 can be a roller brush, and its rotation direction is opposite to the running direction of the scallop skirt clamping platform 100.

[0027] The scallop skirt clamping platform 100 is composed of a plurality of closely arranged scallop skirt clamping mechanisms, and the scallop skirt clamping mechanisms include a skirt clamping roller group 200, such as Figure 2 As shown, the skirt edge removing roller set 200 includes a rubber roller 210, a sprocket 220 and a driven gear 230. The rubber roller 210 includes a driving roller 211 and a driven roller 212 which are closely arranged in parallel. A driven gear 230 is installed at the same end of the driving roller 211 and the driven roller 212, and the two driven gears 230 are meshed with each other. The other end of the driving roller 211 is installed with a sprocket 220. When the sprocket 220 is driven by an external force to rotate, the sprocket 220 drives the driving roller 211 and the driven gear 230 at the other end thereof to rotate synchronously, and the driven gear 230 drives the driven gear 230 at the end of the driven roller 212 meshed with it to rotate in the opposite direction, thereby driving the driven roller 212 to rotate in the opposite direction as well. It can be seen that the active roller 211 and the driven roller 212 rotate relative to each other in opposite directions, which can effectively clamp the skirt and pull it under the rubber roller 210, while the brad remains on the scallop skirt clamping and removing platform 100 and continues to be transported forward, thereby achieving the separation of the brad from the skirt. In order to increase the friction during the clamping and removing process, a pattern can be set on the rubber roller 210, and the pattern can be a groove, preferably a plurality of grooves in opposite spiral directions.

[0028] A set of scallop skirt clamping mechanisms can be composed of multiple sets of skirt clamping roller sets 200, and the sprocket 220 of one set of skirt clamping roller sets 200 is arranged alternately with the driven gear 230 of another set of skirt clamping roller sets 200. Figure 3 As shown, the scallop skirt clamping mechanism includes two sets of skirt clamping roller groups 200, and the two sets of skirt clamping roller groups 200 are closely arranged through connecting blocks 300, and the connecting blocks 300 are arranged at both ends of the skirt clamping roller groups 200. Figure 4As shown, the connecting block 300 is provided with a through hole 310 for the rubber roller 210 to pass through, and the connecting block 300 is also provided with a convex portion 320, and the convex portion 320 is provided with a pin hole 330. Since the rubber roller 210 is relatively slender and easily deformed, a fixing block 400 can be provided on the rubber roller 210, and the fixing block 400 can connect all the rubber rollers 210 in the skirt pinching roller set 200, thereby increasing the stability of the rubber roller 210, avoiding the gap caused by deformation, squeezing the ding, and causing the rubber roller to eat the ding.

[0029] The rubber roller driving mechanism 500 is located above the scallop skirt clamping and removing platform 100, and includes a first annular gear chain 510, a first driving shaft 521, a first driven shaft 522, and a first sprocket 530. The first annular gear chain 510 is meshed with the sprocket 220, and can continuously provide power to the sprocket 220. Two first sprockets 530 are provided, which are respectively arranged at both ends of the first annular gear chain 510. The two first sprockets 530 are coaxially arranged on the first driving shaft 521 and the first driven shaft 522, respectively. The first driving shaft 521 is installed on the frame 700 through a mounting seat and is externally connected to a driving mechanism. The external driving mechanism can be a motor 800. A sprocket can be installed on the end of the first driving shaft 521 and the output shaft of the motor 800, respectively. The motor 800 provides power to the first driving shaft 521 through a sprocket and a chain, and other common driving devices can also be used to provide driving force for the first driving shaft 521.

[0030] like Figure 5 As shown, in this example, two parallel first annular gear chains 510 are provided, and first sprockets 530 meshing therewith are provided at both ends of the two first annular gear chains 510, respectively. The two first sprockets 530 at one end are mounted on the first driving shaft 521, and the two first sprockets 530 at the other end are mounted on the first driven shaft 522. The first driving shaft 521 is externally connected with a driving device, which can drive the first driving shaft 521 to rotate, and drive the two first sprockets 530 coaxial therewith to rotate, thereby driving the two first annular gear chains 510 to move, and the movement of the first annular gear chain 510 drives the rotation of the first sprocket 530 at the other end, thereby realizing the annular movement of the first annular gear chain 510, and therefore, the first annular gear chain 510 can continuously provide driving force for the sprocket 220 meshing therewith.

[0031] like Figure 1 As shown, in order to ensure stable operation of the rubber roller driving mechanism 500 and for easy maintenance, the two ends of the first driven shaft 522 can be connected to the frame 700 through a chain adjusting mechanism 710. The chain adjusting mechanism 710 can be used to adjust the tightness of the first ring gear chain 510. The chain adjusting mechanism 710 can be a tensioning mechanism or other common adjusting mechanisms.

[0032] The circulating transmission mechanism 600 includes a second annular gear chain 610, a second driving shaft 621, a second driven shaft 622, a second sprocket 630 and a mounting block 640. Two second sprockets 630 are provided, which are respectively arranged at both ends of the second annular gear chain 610. The two second sprockets 630 are respectively coaxially arranged on the second driving shaft 621 and the second driven shaft 622. The second driving shaft 621 is installed on the frame 700 through a mounting seat and is externally connected to a driving mechanism. The externally connected driving mechanism is the same as the externally connected driving mechanism of the first driving shaft 521, and will not be repeated here. The mounting block 640 is closely arranged and installed on the second annular gear chain 610 and moves synchronously with it. The mounting block 640 is connected to the connecting block 300 through a pin hole 330.

[0033] like Figure 5 As shown, in this example, two parallel second annular gear chains 610 are provided, and second sprockets 630 meshing therewith are provided at both ends of the two second annular gear chains 610, respectively. The two second sprockets 630 at one end are mounted on the second drive shaft 621, and the two second sprockets 630 at the other end are mounted on the second driven shaft 622. The second drive shaft 621 is externally connected with a driving device, which can drive the second drive shaft 621 to rotate, and drive the second sprocket 630 coaxial therewith to rotate, thereby driving the second annular gear chain 610 to move, and the movement of the second annular gear chain 610 drives the rotation of the second sprocket 630 at the other end, thereby realizing the annular movement of the second annular gear chain 610. The annular movement of the second annular gear chain 610 drives the synchronous installation block 640 and the connecting block 300 connected to the installation block 640 to move synchronously, thereby completing the synchronous movement of the scallop skirt clamping mechanism.

[0034] When multiple sets of scallop skirt clamping mechanisms move to a horizontal position, a scallop skirt clamping platform 100 is formed to separate the shingles from the skirt and transport them forward. When the scallop skirt clamping mechanism moves to the position of the second drive shaft 621, the shingles may fall due to the gaps created. Therefore, a rolling brush 650 can be provided on the second drive shaft 621 to prevent the scallop shingles from falling. The rolling brush 650 fits tightly against the scallop skirt clamping mechanism. In order to achieve a better anti-falling effect, a brush with denser bristles can be selected.

[0035] In addition, if Figure 1 As shown, similar to the rubber roller driving mechanism 500, in order to ensure stable operation of the circulating transmission mechanism 600 and for easy maintenance, the two ends of the second driven shaft 622 can be connected to the frame 700 through a chain adjusting mechanism 710. The chain adjusting mechanism 710 can be used to adjust the tightness of the second ring gear chain 610. The chain adjusting mechanism 710 can be a tensioning mechanism or other common adjusting mechanisms.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A scallop skirt clipping mechanism, characterized in that: The invention comprises a skirt edge pinching roller group (200), wherein the skirt edge pinching roller group (200) comprises a rubber roller (210), a sprocket (220) and a driven gear (230), wherein the rubber roller (210) comprises a driving roller (211) and a driven roller (212) which are closely arranged in parallel, wherein the driven gear (230) which meshes with each other is mounted on the same end of the driving roller (211) as the driven roller (212), and the sprocket (220) is mounted on the other end of the driving roller (211).

2. The scallop skirt clipping mechanism according to claim 1, characterized in that: The rubber roller (210) is provided with a plurality of grooves with opposite spiral directions.

3. The scallop skirt clipping mechanism according to claim 1, characterized in that: The invention comprises at least two groups of the skirt pinch roller groups (200), wherein the sprockets (220) and the driven gears (230) are arranged at intervals; the skirt pinch roller groups (200) are closely arranged via connecting blocks (300), wherein the connecting blocks (300) are arranged at both ends of the skirt pinch roller groups (200); the connecting blocks (300) are provided with through holes (310) for the rubber roller (210) to pass through, and the connecting blocks (300) are also provided with convex parts (320), and the convex parts (320) are provided with pin holes (330).

4. The scallop skirt clipping mechanism according to claim 3, characterized in that: It also comprises a fixing block (400), wherein the fixing block (400) connects the rubber roller (210) to prevent the rubber roller (210) from being deformed.

5. An automatic scallop column removal machine, characterized in that: It comprises a frame (700) and a scallop skirt clamping mechanism as described in any one of claims 1 to 4, wherein a plurality of the scallop skirt clamping mechanisms are closely arranged to form a scallop skirt clamping platform (100).

6. The automatic scallop column extractor according to claim 5, characterized in that: The invention also comprises a rubber roller driving mechanism (500), wherein the rubber roller driving mechanism (500) comprises a first annular gear chain (510), a first driving shaft (521), a first driven shaft (522) and a first sprocket (530), wherein two first sprockets (530) are provided, and are respectively arranged at two ends of the first annular gear chain (510), and the two first sprockets (530) are respectively arranged on the first driving shaft (521) and the first driven shaft (522), and the first driving shaft (521) is externally connected to the driving mechanism, and the first annular gear chain (510) is meshed with the sprocket (220).

7. The automatic scallop column extractor according to claim 6, characterized in that: The invention also comprises a circulating transmission mechanism (600), wherein the circulating transmission mechanism (600) comprises a second annular gear chain (610), a second driving shaft (621), a second driven shaft (622), a second sprocket (630) and a mounting block (640); two second sprockets (630) are provided, which are respectively arranged at two ends of the second annular gear chain (610); the two second sprockets (630) are respectively arranged on the second driving shaft (621) and the second driven shaft (622); the second driving shaft (621) is externally connected to the driving mechanism; the mounting block (640) is closely arranged and mounted on the second annular gear chain (610); the mounting block (640) is connected to the connecting block (300) through a pin hole (330).

8. The automatic scallop column extractor according to claim 7, characterized in that: A rolling brush (650) is also provided on the second driving shaft (621) to prevent the scallops from falling.

9. The automatic scallop column extractor according to claim 8, characterized in that: A brush (720) for removing black lines is arranged above the scallop skirt clipping and removing platform (100).

10. The automatic scallop column extractor according to claim 7, characterized in that: A chain adjustment mechanism (710) is also provided on the frame (700). The chain adjustment mechanism (710) is connected to the first annular gear chain (510) and the second annular gear chain (610) and is used to adjust the tightness of the first annular gear chain (510) and the second annular gear chain (610).

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