AOI picking equipment
By designing the flip rack and blower in the AOI picking equipment to simulate vibration, the problem of the detection equipment ignoring the unsolid connection of the components in the vibration environment is solved, and the circuit board flips and component exposure are achieved, which improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202420884084.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the vibrating environment, existing AOI detection equipment is prone to ignore the problem of insolid connection of components on the circuit board, resulting in inaccurate detection results and single operation method, making the workpiece flipped, resulting in low detection efficiency.
An AOI picking equipment is designed, including a workbench, arm plate, flip rack and blower, to achieve the flip of the circuit board through the robotic arm, and to simulate vibration using air flow to ensure the exposed component connections, thereby improving detection accuracy.
The circuit board is turned over during parallel movement, which reduces detection time, improves detection efficiency, and shows unsolid components through the air flow to ensure the accuracy of the detection results.
Smart Images

Figure CN222287969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of picking equipment, in particular to an AOI picking equipment. Background Art
[0002] Automated Optical Inspection (AOI) is a high-speed and high-precision optical image inspection system. It uses machine vision as a standard inspection technology to improve the shortcomings of traditional human-powered optical instrument inspection. Automated Optical Inspection (AOI) is an effective inspection method for industrial automation. It uses machine vision as a standard inspection technology and is widely used in LCD / TFT, transistor and PCB industrial processes. In the prior art, a Chinese invention type patent with a public document number of CN116642894B discloses an AOI inspection device. In the document, multiple support components and limit modules are set. The multiple support components are equidistantly distributed relative to a reference point. The limit module is used to control the multiple support components to approach or move away from each other at the same time, which can adapt to the shape and size of the board to be inspected. There is no need to switch different drive motors for boards of different shapes to be inspected, thereby improving the inspection efficiency.
[0003] However, in this document, the workpiece is placed stationary below the AOI inspection lens during the inspection process. However, some workpieces are connected to a large number of components, such as a PCB is connected to a large number of electronic components, and the connection between some electronic components and the PCB is not firm. In a vibrating environment, they are easy to fall off from each other, resulting in poor contact. However, when the workpiece is placed stationary below the inspection lens, this situation is easy to be ignored, resulting in inaccurate inspection results. At the same time, the existing inspection equipment has a single operation method for the workpiece and cannot achieve synchronous action. For example, the workpiece can only move in parallel and cannot be flipped. As a result, when inspecting the other side of the workpiece, it is necessary to disassemble and install it again for re-inspection. Each time the workpiece is fully inspected, a long time of waiting is required, resulting in unnecessary waste of time and reduced efficiency. Therefore, improvement is needed. Utility Model Content
[0004] The main purpose of the utility model is to provide an AOI picking device, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An AOI picking device comprises a workbench, wherein the workbench is fixedly connected with a slide rail, an arm placement plate is movably installed on the slide rail, a first AOI detection module is fixedly connected to the workbench at a side of the arm placement plate, a No. 2 mechanical arm is movably installed on the workbench at a side position of the first AOI detection module, a second AOI detection module is fixedly connected to the workbench at a side position of the No. 2 mechanical arm, a flip frame is movably installed on the arm placement plate, rotating rods are fixedly connected to both sides of the flip frame, a support plate is fixedly connected to one side of the flip frame, a support tube is fixedly connected to the support plate, a pressure rod is movably installed on the support tube, a pressure plate is fixedly connected to the pressure rod, a fixed plate is fixedly connected to the other side of the flip frame, a square card block is fixedly connected to the rotating rod at one side of the flip frame, a No. 2 stepping motor is movably installed on the No. 2 mechanical arm, a square card sleeve is movably installed on the No. 2 stepping motor, and a blower is fixedly connected to the arm placement plate at a side position of the flip frame.
[0007] Preferably, sliding grooves are provided on both sides of the bottom surface of the arm placement plate, and the sliding grooves are movably installed on the slide rails. A connecting plate No. 1 is fixedly connected to the workbench, and a screw is movably installed in the connecting plate No. 1, and the screw is movably installed on the connecting plate No. 1 through a bearing No. 1. A stepper motor No. 1 is fixedly connected to the workbench, and the output shaft of the stepper motor No. 1 is fixedly connected to one end of the screw, and the screw is movably installed on the arm placement plate.
[0008] Preferably, a No. 1 mounting plate and a No. 2 mounting plate are fixedly connected to the arm placement plate, and the rotating rods on both sides of the flip frame are movably mounted on the No. 1 mounting plate and the No. 2 mounting plate respectively through a No. 1 bearing.
[0009] Preferably, the blower is fixedly connected with an air outlet pipe, and the air outlet pipe is fixedly connected with an air outlet.
[0010] Preferably, one end of the pressure rod is fixedly connected to a slider No. 1, and the slider No. 1 is movably installed in a support tube. A spring No. 1 is movably installed in the support tube at a side position of the slider No. 1, a rubber pad is fixedly connected to the pressure plate and the fixed plate, and a circuit board is fixedly connected between the pressure plate and the fixed plate.
[0011] Preferably, a fixed tube is fixedly connected to one side of the flip frame, a sliding column is movably installed in the fixed tube, a No. 2 slider is fixedly connected to one end of the sliding column, the No. 2 slider is movably installed in the fixed tube, a No. 2 spring is movably installed in the fixed tube at a side position of the No. 2 slider, a sliding hole is opened on the No. 1 mounting plate, and one end of the sliding column is movably installed in the sliding hole.
[0012] Preferably, the square clamping sleeve and the square clamping block are movably mounted.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the utility model, by setting structures such as the placement arm plate, the circuit board is moved, passes through the first AOI detection module, and performs optical detection. Then, the second mechanical arm is used to flip the flip frame, so that the circuit board is flipped. The circuit board passes through the second AOI detection module again to detect the other side, so that the picking device can easily realize the flipping work during the parallel movement process, effectively avoiding the time waste caused by a single action, making the detection process faster and saving time.
[0015] In the utility model, the circuit board is fixedly clamped by the provided pressing plate and the fixing plate, and the circuit board is continuously blown by the blower at the side, and the air flow is used to vibrate the circuit board, so that the electronic components with loose connections on the circuit are easily exposed, thereby making the detection result more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the connection structure of the arm placement plate and the turning frame of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the blower and the air outlet pipe of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the turning frame of the utility model.
[0020] In the figure: 1. workbench; 2. slide rail; 3. arm placement board; 4. first AOI detection module; 5. second AOI detection module; 6. screw; 7. stepper motor No. 1; 8. bearing No. 1; 9. robot arm No. 2; 10. stepper motor No. 2; 11. square sleeve; 12. slide groove; 13. connecting plate No. 1; 14. mounting plate No. 1; 15. mounting plate No. 2; 16. blower; 17. air outlet pipe; 18. air outlet; 19. slide hole; 20. flip frame; 21. rotating rod; 22. support plate; 23. support tube; 24. pressure rod; 25. slider No. 1; 26. spring No. 1; 27. pressure plate; 28. rubber pad; 29. fixed plate; 30. circuit board; 31. fixed tube; 32. slider No. 2; 33. spring No. 2; 34. slide column; 35. square block. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1 , Figure 2 and Figure 3 As shown, an AOI picking device comprises a workbench 1, a slide rail 2 is fixedly connected to the workbench 1, an arm plate 3 is movably installed on the slide rail 2, a first AOI inspection module 4 is fixedly connected to the side of the arm plate 3 on the workbench 1, a second mechanical arm 9 is movably installed on the side of the first AOI inspection module 4 on the workbench 1, a second AOI inspection module 5 is fixedly connected to the side of the second mechanical arm 9 on the workbench 1, a flip frame 20 is movably installed on the arm plate 3, and rotating rods 21 are fixedly connected to the two sides of the flip frame 20. A rotating rod 21 at one side of the rotating frame 20 is fixedly connected with a square card block 35, a No. 2 stepper motor 10 is movably installed on the No. 2 mechanical arm 9, and a square card sleeve 11 is movably installed on the No. 2 stepper motor 10. Slide grooves 12 are provided on both sides of the bottom surface of the arm plate 3, and the slide grooves 12 are movably installed with the slide rail 2. A No. 1 connecting plate 13 is fixedly connected to the workbench 1, and a screw 6 is movably installed in the No. 1 connecting plate 13. The screw 6 is movably installed with the No. 1 connecting plate 13 through a No. 1 bearing 8. A No. 1 stepper motor 7 is fixedly connected to the workbench 1, and the output shaft of the No. 1 stepper motor 7 is connected to the screw 6. One end is fixedly connected, the screw rod 6 is movably installed with the placement arm plate 3, the placement arm plate 3 is fixedly connected with the first mounting plate 14 and the second mounting plate 15, the rotating rods 21 on both sides of the flip frame 20 are movably installed with the first mounting plate 14 and the second mounting plate 15 through the first bearing 8, the square sleeve 11 is movably installed with the square block 35, the first stepping motor 7 is started, so that the screw rod 6 rotates, the placement arm plate 3 is parallel to the slide rail 2 through the slide groove 12, and passes through the first AOI detection module 4 through parallel movement, so as to complete the detection of one side of the circuit board 30, and the circuit board 3 After passing through the first AOI inspection module 4, the circuit board 30 moves to the side position of the second robot arm 9 and stops moving. At this time, the second robot arm 9 flips the flip frame 20 so that the other side of the circuit board 30 is displayed upward, and then the second robot arm 9 is reset and disconnected from the flip frame 20. The first stepper motor 7 continues to rotate, so that the circuit board 30 passes through the second AOI inspection module 5 and the other side is inspected, which is convenient for inspecting both sides of the circuit board 30. By flipping the circuit board 30, the inspection of the other side is realized, and re-disassembly and installation are avoided, making the inspection process faster and saving time.
[0023] like Figure 1 , Figure 2 and Figure 4As shown, a support plate 22 is fixedly connected to one side of the flip frame 20, a support tube 23 is fixedly connected to the support plate 22, a pressure rod 24 is movably installed on the support tube 23, a pressure plate 27 is fixedly connected to the pressure rod 24, a fixed plate 29 is fixedly connected to the other side of the flip frame 20, a blower 16 is fixedly connected to the arm plate 3 at the side position of the flip frame 20, an air outlet pipe 17 is fixedly connected to the blower 16, an air outlet pipe 17 is fixedly connected to the air outlet pipe 17, an air outlet 18 is fixedly connected to one end of the pressure rod 24, The first slider 25 is movably installed in the support tube 23, and the first spring 26 is movably installed in the support tube 23 at the side position of the first slider 25. The pressure plate 27 and the fixed plate 29 are fixedly connected with a rubber pad 28, and a circuit board 30 is fixedly connected between the pressure plate 27 and the fixed plate 29. A fixed tube 31 is fixedly connected to one side of the flip frame 20, and a sliding column 34 is movably installed in the fixed tube 31. One end of the sliding column 34 is fixedly connected to the second slider 32, and the second slider 32 is movably installed in the fixed tube 31. A second spring 33 is movably installed at the side of the second slider 32, a sliding hole 19 is opened on the first mounting plate 14, and one end of the sliding column 34 is movably installed in the sliding hole 19. The flip frame 20 is rotatably connected with the first mounting plate 14 and the second mounting plate 15 through the rotating rod 21. Sliding columns 34 are provided at both sides of the flip frame 20. The sliding columns 34 are inserted into the sliding holes 19 of the first mounting plate 14 to fix the flip frame 20. The sliding columns 34 are movably installed with the fixed pipe 31, and the sliding columns 34 are telescopically movable in the fixed pipe 31. A round head is provided at one end of the sliding column 34, which is convenient for sliding out of the sliding hole 19 and sliding on the surface of the No. 1 mounting plate 14. The flip frame 20 is flipped up and down to flip the circuit board 30, so that the other side of the circuit board 30 is facing upward, which is convenient for the second AOI detection module 5 to detect. A blower 16 is provided on the side where the arm plate 3 is placed. The blower 16 and the air outlet pipe 17 spray air to blow the circuit board 30, thereby simulating the vibration encountered by the circuit board 30 in actual use, so as to detect whether the electronic components thereon are firmly connected.
[0024] It should be noted that the utility model is an AOI picking device. For a workpiece such as a hard circuit board 30, the pressure plate 27 is pulled open, so that the pressure plate 27 drives the pressure rod 24 and the first slider 25 to move to the side, so that the first spring 26 is compressed by the moving first slider 25, and the circuit board 30 is placed between the pressure plate 27 and the fixed plate 29. The pressure plate 27 is released, so that the compressed first spring 26 is restored to open, pushing the pressure rod 24 and the pressure plate 27 to move to the side, so as to fix and clamp the circuit board 30. The side positions of the pressure plate 27 and the fixed plate 29 are provided with rubber pads 28 to prevent the pressure plate 27 and the fixed plate 29 from being pressed. The fixed plate 29 directly contacts the circuit board 30, causing scratches. The blower 16 at the side position is started, so that the air flow is ejected from the air outlet 18 of the air outlet pipe 17. The air flow blows the circuit board 30, simulating the vibration encountered by the circuit board 30 in actual use, thereby exposing and showing the loosely connected electronic components on the circuit board 30. The first stepper motor 7 is started, so that the screw 6 rotates, thereby pushing the placement arm plate 3 to move on the slide rail 2 through the slide groove 12. After the placement arm plate 3 passes through the first AOI inspection module 4, it stops moving and is located at the side position of the second robot arm 9. At this time, the first A The OI detection module 4 detects one side of the circuit board 30, the No. 2 robot arm 9 is started, the square card sleeve 11 and the square card block 35 are connected to each other, the No. 2 stepper motor 10 is started, the square card sleeve 11 is flipped 180 degrees, the square card block 35 and the flip frame 20 are flipped, and the rotating rods 21 on both sides of the flip frame 20 rotate on the No. 1 mounting plate 14 and the No. 2 mounting plate 15. During the flipping process, the slide column 34 first moves out of the slide hole 19, the No. 2 slider 32 moves inward to compress the No. 2 spring 33, and after the flip frame 20 is flipped, the slide column 34 slides into the slide hole 19 again, thereby fixing the flip frame 20, and then the No. 2 slider 32 moves inward to compress the No. 2 spring 33. After the flip frame 20 is flipped, the slide column 34 slides into the slide hole 19 again, thereby fixing the flip frame 20, and then the No. The robot arm 9 removes the square sleeve 11 and releases the connection with the square block 35, and then the No. 1 stepper motor 7 continues to rotate, so that the flipped circuit board 30 moves again through the second AOI detection module 5 to detect the other side of the circuit board 30. Through this structure, the picking equipment can flip the workpiece during the parallel movement of the workpiece, effectively avoiding the time waste caused by the equipment being able to perform only a single action, improving the efficiency of detection, and vibrating the circuit board 30 workpiece through air flow, so that electronic components that are not firmly connected on the circuit board are easily visible, thereby making the detection result more accurate.
[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. It is only a preferred embodiment of the utility model, and its description is more specific and detailed, but it cannot be understood as limiting the scope of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The embodiments can be changed, modified, replaced and deformed without departing from the principle and purpose of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An AOI picking device, comprising a workbench (1), a slide rail (2) fixedly connected to the workbench (1), an arm placement board (3) movably mounted on the slide rail (2), a first AOI inspection module (4) fixedly connected to the workbench (1) at the side of the arm placement board (3), a second mechanical arm (9) movably mounted on the workbench (1) at the side of the first AOI inspection module (4), a second AOI inspection module (5) fixedly connected to the workbench (1) at the side of the second mechanical arm (9), characterized in that: A flip frame (20) is movably mounted on the arm placement plate (3), and rotating rods (21) are fixedly connected to both sides of the flip frame (20). A support plate (22) is fixedly connected to one side of the flip frame (20), and a support tube (23) is fixedly connected to the support plate (22). A pressure rod (24) is movably mounted on the support tube (23), and a pressure plate (27) is fixedly connected to the pressure rod (24). A fixed plate (29) is fixedly connected to the other side of the flip frame (20). A square clamping block (35) is fixedly connected to the rotating rod (21) at one side of the flip frame (20). A second stepping motor (10) is movably mounted on the second mechanical arm (9), and a square clamping sleeve (11) is movably mounted on the second stepping motor (10). A blower (16) is fixedly connected to the arm placement plate (3) at a side position of the flip frame (20).
2. The AOI picking device according to claim 1, characterized in that: Slide grooves (12) are provided on both sides of the bottom surface of the arm placement plate (3), and the slide grooves (12) are movably installed with the slide rails (2). A No. 1 connecting plate (13) is fixedly connected to the workbench (1), and a screw rod (6) is movably installed in the No. 1 connecting plate (13). The screw rod (6) is movably installed with the No. 1 connecting plate (13) through a No. 1 bearing (8). A No. 1 stepper motor (7) is fixedly connected to the workbench (1), and the output shaft of the No. 1 stepper motor (7) is fixedly connected to one end of the screw rod (6), and the screw rod (6) is movably installed with the arm placement plate (3).
3. The AOI picking device according to claim 2, characterized in that: The arm placement plate (3) is fixedly connected to a first mounting plate (14) and a second mounting plate (15), and the rotating rods (21) on both sides of the flip frame (20) are movably mounted on the first mounting plate (14) and the second mounting plate (15) via a first bearing (8).
4. The AOI picking device according to claim 3, characterized in that: The blower (16) is fixedly connected to an air outlet pipe (17), and the air outlet pipe (17) is fixedly connected to an air outlet port (18).
5. The AOI picking device according to claim 4, characterized in that: One end of the pressure rod (24) is fixedly connected to a slider (25), the slider (25) is movably installed in the support tube (23), a spring (26) is movably installed in the support tube (23) at a side position of the slider (25), a rubber pad (28) is fixedly connected to the pressure plate (27) and the fixed plate (29), and a circuit board (30) is fixedly connected between the pressure plate (27) and the fixed plate (29).
6. The AOI picking device according to claim 5, characterized in that: A fixed tube (31) is fixedly connected to one side of the flip frame (20), a sliding column (34) is movably installed in the fixed tube (31), a second slider (32) is fixedly connected to one end of the sliding column (34), the second slider (32) is movably installed in the fixed tube (31), a second spring (33) is movably installed in the fixed tube (31) at a side position of the second slider (32), a sliding hole (19) is opened on the first mounting plate (14), and one end of the sliding column (34) is movably installed in the sliding hole (19).
7. The AOI picking device according to claim 6, characterized in that: The square clamping sleeve (11) and the square clamping block (35) are movably mounted.