Material level leveling device for sintering machine trolley
By designing a kind of flat -meter tank surface fabric device that contains manual pulley, wire rope, arc plate, and heavy sintering machine, solve the problem of being compacted on the middle of the middle of the technology and loosening on both sides, and realizing the flat surface flat surface. The flexible adjustment of compactness improves the quality and production efficiency of sintering ore.
Patent Information
- Application Number
- CN202323344329.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-08
AI Technical Summary
The flattening device of existing sintering machines and trolleys cannot effectively avoid the problem that the middle of the material surface is compacted and loose on both sides, resulting in poor quality and strength of sintered ore. At the same time, the compression weight cannot be adjusted according to different raw material structures, affecting output and quality.
Design a type of sintering machine flat surface flat material, adopts manual pulley, steel wire rope, arc plate, heavy weight, rotation, fixing nut and screw and other components. Highly adjusting the function, and the flexible adjustment of the flat and compacted surface.
This device can adjust the height and compact weight as needed to avoid the problem of being compacted and loose on both sides of the material surface, improve the production quality of sintering ore, and reduce the leakage caused by edge effects and improve production efficiency.
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Figure CN222393344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material surface leveling device for a sintering machine platform, belonging to the technical field of sintering machine equipment in the metallurgical industry. Background Art
[0002] The production process of the sintering machine is to add iron-containing materials, flux, solid fuel, return ore and other miscellaneous materials according to a certain ratio, mix them in the primary and secondary mixers, make balls, and evenly distribute the mixture to the sintering machine trolley through the main ore trough, round roller, nine-roller (or other equipment) material distribution equipment. Then the sintering machine trolley is driven by the head star wheel to run continuously. The mixture is sintered by exhaust after passing through the ignition furnace. The mixture arranged on the trolley is graded and evenly and flatly spread on the trolley. At the same time, the material surface on both sides of the trolley is required to be compacted to reduce the edge leakage effect.
[0003] In order to make the material surface on the trolley flat and compact, a material leveling device is mostly used on the material surface of the sintering machine trolley. The current material leveling device is to fix both sides of a round tube on the column, fix a whole steel plate on the round tube, and use the steel plate to directly scrape and compact the material surface. This material leveling device has the following shortcomings:
[0004] First, it is easy to cause the middle part of the material surface to be compacted and the two sides to become loose, making the middle part of the sintering machine poorly permeable and difficult to burn through, affecting the quality and strength of the sintered ore. At the same time, it is easy to cause air leakage on both sides, affecting production efficiency.
[0005] Secondly, the leveling device installed on the sintering machine trolley is fixed and cannot be adjusted up and down according to the height of the material surface. In addition, during sintering production, the requirements for the air permeability of the material layer vary depending on the raw material structure, and the compacting weight cannot be adjusted, which affects the output and quality of the sintered ore. Utility Model Content
[0006] The utility model aims to provide a material surface leveling device for a sintering machine trolley, which can ensure the flatness of the material surface, avoid the phenomenon of being compacted in the middle and loose on both sides, and solve the problems existing in the background technology.
[0007] The technical solution of the utility model is:
[0008] A sintering machine trolley material surface leveling device, the device is installed above the sintering machine trolley material surface, it comprises a manual pulley, a wire rope, an arc plate, a counterweight, a rotating shaft, a fixing nut and a lead screw, three arc plates are connected together side by side through the lead screw and the fixing nuts at both ends of the lead screw, and the overall width thereof matches the width of the trolley, one end of the three arc plates is rotatably connected to the sintering machine trolley frame through a rotating shaft, and the other ends of the three arc plates are respectively provided with a counterweight, and each arc plate is connected with a wire rope and a manual pulley.
[0009] The width of the arc-shaped plates at the two ends of the three arc-shaped plates is smaller than the width of the arc-shaped plate in the middle.
[0010] Rib plates are fixed on the three arc-shaped plates in their length directions, and the counterweights are fixed on the rib plates.
[0011] The ribs in the length direction of the three arc-shaped plates are connected together through a lead screw and fixing nuts at both ends of the lead screw.
[0012] The steel wire and steel rope are connected with the arc plate through a fixing ring.
[0013] The fixing ring is fixed in the middle of the arc plate.
[0014] Vertical plates are respectively arranged on both sides of each arc-shaped plate.
[0015] The beneficial effects of the utility model are as follows: the device has a simple structure, is easy to install, maintain and adjust, can be adjusted in height and left and right horizontal directions as needed, can be adjusted individually or as a whole, ensures the flatness of the material surface, and reduces air leakage caused by edge effects by appropriately increasing or decreasing the arc plates on both sides, i.e., counterweights, thereby meeting the flat material requirements of sintering production and improving the yield and quality of sintered ore. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of a single curved plate;
[0018] Figure 3 for Figure 2 A top view of
[0019] In the figure: manual pulley 1, wire rope 2, fixing ring 3, arc plate 4, counterweight 5, rotating shaft 6, fixing nut 7, lead screw 8, baffle 9, vertical plate 10, rib plate 11. DETAILED DESCRIPTION
[0020] The present invention will be further described below by way of examples with reference to the accompanying drawings.
[0021] See attached Figure 1-3 A sintering machine trolley material surface leveling device, the device is installed above the sintering machine trolley material surface, it comprises a manual pulley 1, a wire rope 2, an arc plate 4, a counterweight 5, a rotating shaft 6, a fixing nut 7 and a lead screw 8. The three arc plates 4 are connected together side by side through the lead screw 8 and the fixing nuts 7 at both ends of the lead screw. The overall width matches the width of the trolley. One end of the three arc plates 4 is rotatably connected to the sintering machine trolley frame through the rotating shaft 6. The other ends of the three arc plates 4 are respectively provided with counterweights 5. Each arc plate 4 is connected with a wire rope 2 and a manual pulley 1.
[0022] In this embodiment, refer to the attached Figure 1-3 , ear shafts are installed on the brackets on both sides of the main frame of the sintering machine, the rotating shaft 6 is made of round steel, the round tube is installed in the ear shaft, the arc plate 4 is installed on the round tube, baffles 9 are added on both sides of the round tube, and the arc plate 4 is made with a stiffening plate 11, and the counterweight 5 is fixed on the stiffening plate 11; a manual pulley 1 is installed above the arc plate 4, and is connected to the fixing ring 3 with a steel wire 2 for adjusting the height of the arc plate 4.
[0023] The device consists of three semicircular arc plates 4, one of which is symmetrical on each side, with a width of 750mm, and the middle one is 3000mm wide. The three arc plates 4 are used in combination. Each of the three arc plates has a manual pulley 1 to adjust the height. A counterweight 5 is added above the three arc plates 4. The weight of the leveling device can be adjusted according to the needs of the mixture structure to better meet the leveling requirements of different mixture structures.
[0024] The manual pulley 1 is installed to facilitate manual adjustment of the height of the leveling device to meet the height of different mixed material surfaces.
[0025] The counterweight 5 on the arc-shaped plate 4 is mainly used to facilitate the adjustment of the weight of the leveling device to meet the leveling and compacting requirements of mixed materials with different structures.
[0026] The arc plate 4 is divided into three pieces, mainly to facilitate the adjustment of the weight of the two edge pieces and to better reduce air leakage caused by edge effect.
[0027] The three arc plates 4 are connected together by a lead screw 8, which can ensure that the three arc plates 4 remain consistent in the width direction of the trolley, and prevent the three plates from working out of sync, resulting in an uneven material surface between two plates.
Claims
1. A material surface leveling device for a sintering machine trolley, characterized in that: The device is installed above the material surface of a sintering machine trolley, and comprises a manual pulley (1), a steel wire rope (2), an arc plate (4), a counterweight (5), a rotating shaft (6), a fixing nut (7) and a lead screw (8). The three arc plates (4) are connected together in parallel through the lead screw (8) and the fixing nuts (7) at both ends of the lead screw, and the overall width thereof matches the width of the trolley. One end of the three arc plates (4) is rotatably connected to the sintering machine trolley frame through the rotating shaft (6), and the other end of the three arc plates (4) is respectively provided with a counterweight (5), and each arc plate (4) is connected to a steel wire rope (2) and a manual pulley (1).
2. A sintering machine trolley material surface leveling device according to claim 1, characterized in that: The three arc-shaped plates (4) have arc-shaped plates (4) at both ends with a width smaller than that of the arc-shaped plate (4) in the middle.
3. A sintering machine trolley material surface leveling device according to claim 2, characterized in that: Rib plates (11) are fixed to the three arc-shaped plates (4) in their length directions, and the counterweight (5) is fixed on the rib plates (11).
4. A sintering machine trolley material surface leveling device according to claim 3, characterized in that: The rib plates (11) in the length direction of the three arc-shaped plates (4) are connected together via a lead screw (8) and fixing nuts (7) at both ends of the lead screw.
5. The material surface leveling device for a sintering machine trolley according to claim 1, characterized in that: The steel wire rope (2) is connected to the arc-shaped plate (4) via a fixing ring (3).
6. A sintering machine pallet material leveling device according to claim 5, characterized in that: The fixing ring (3) is fixed in the middle of the arc-shaped plate (4).
7. The material surface leveling device for a sintering machine trolley according to claim 1, characterized in that: Vertical plates (10) are respectively provided on both sides of each arc-shaped plate (4).