Synchronous bending, trimming and forming die structure

By designing a synchronous bending edge cutting mold structure, the problem of additional processes required after cutting edges in the prior art is solved, and the synchronous bending edge cutting of the back plate and effective collection and screening of waste materials is realized, and production is improved Efficiency and cost reduction.

CN222470438UActive Publication Date: 2025-02-14DONGGUAN HAOSHUN PRECISION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421037716.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-02-14
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing backplane mold forming process requires additional steps to cut corner edges after cutting edges, resulting in difficult processing, many processes, increased costs and time, and failed to effectively deal with the waste generated by backplane edges.

Method used

Design a synchronous bending edge cutting mold structure. Through the cooperation of the upper and lower molds, synchronous bending edge cutting of the back plate is realized, and a waste port and collection box are set up in the mold, and the drive mechanism and screen are used to perform waste. sieving and collecting.

Benefits of technology

The synchronous bending and cutting edges of the back plate is realized, which reduces the number of mold sets and mold adjustment time, improves production efficiency and reduces costs, and at the same time, the waste generated by the back plate is effectively collected and screened, which promotes the recycling of waste. use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222470438U_ABST
    Figure CN222470438U_ABST
Patent Text Reader

Abstract

The utility model particularly relates to a synchronous bending, trimming and forming die structure which comprises an upper die body and a lower die body, the top face of the upper die body and the bottom face of the lower die body are fixedly connected with bottom plates, and the opposite faces of the two bottom plates are fixedly connected with connecting bases. Upper die bending forming punches are fixedly connected to the front side and the rear side of the right portion of the upper die body, lower die bending insert blocks are fixedly connected to the front side and the rear side of the right portion of the lower die body, and knife edge insert blocks are fixedly connected to the positions, below the corresponding lower die bending insert blocks, of the front side and the rear side of the right portion of the lower die body through bolts. The back plate can be synchronously bent and trimmed, the number of sets of dies is reduced, the die adjusting time of the dies is shortened, the production efficiency is improved, and the production and manufacturing cost is reduced; and meanwhile, waste materials generated by edge cutting of the back plate can be screened and collected, the waste materials generated by edge cutting of the back plate are prevented from falling onto the ground, and the waste materials generated by edge cutting of the back plate can be recycled by operators.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hardware stamping back plate moulds, in particular to a synchronous bending and trimming moulding mould structure. Background Art

[0002] Currently, when trimming and bending the back panel, the edges are trimmed first and then the corners are bent, which results in uneven wavy extrusion and higher folding height. Therefore, after bending, there is another process to trim the two corner edges on the top side again, and an extra set of molds is needed to complete the back panel.

[0003] The existing back panel mold forming process is divided into 7 sets of forming. After bending, there is an additional process of trimming, which occupies one more punch press and increases manpower turnover. First of all, the processing is difficult and the processing volume is large. Secondly, there are many processes, which increase the mold opening cost, machine cost and personnel waste. One more station in turnover is prone to deformation, which increases the risk of scrapping. The mold manufacturing cost and operation are more complicated, which in turn increases the manufacturing cost. Because the mold adjustment time is long when adding a set of molds, the production efficiency is not high. At the same time, the existing back panel mold forming process does not have the function of screening, collecting and processing the waste generated by the back panel trimming, resulting in the waste generated by the back panel trimming falling to the ground, which is not conducive to the operator to recycle the waste generated by the back panel trimming. Summary of the invention

[0004] In order to overcome the shortcomings and deficiencies in the prior art, the utility model aims to provide a synchronous bending and trimming forming die structure.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A synchronous bending and trimming forming mold structure comprises an upper mold body and a lower mold body, the specific top surface of the upper mold and the specific bottom surface of the lower mold are fixedly connected to a bottom plate, the opposite sides of the two bottom plates are fixedly connected to a connecting seat, the front and rear sides of the right part of the upper mold body are fixedly connected to the upper mold bending forming punch, the front and rear sides of the right part of the lower mold body are fixedly connected to the lower mold bending entry block, the front and rear sides of the right part of the lower mold body are located below the corresponding lower mold bending entry block and are fixedly connected with a knife edge entry block by bolts, waste openings are opened on the front and rear sides of the right side of the top surface of the bottom plate on the lower side and are located below the corresponding knife edge entry block, and the top surface of the connecting seat on the lower side is located below the two corresponding waste openings and is fixedly connected to a collection box.

[0007] Through the above technical solution, the back panel can be synchronously bent and trimmed, and the waste generated by the back panel trimming can also be collected.

[0008] Furthermore, an outlet is provided at the lower part of the right side of the inner wall of the two collection boxes, and a recovery box is provided at the inner wall of the two outlets and at the lower part of the inner wall of the corresponding collection box.

[0009] Furthermore, the inner walls of the two collecting boxes are fixedly connected to a square support frame, and the inner walls of the two collecting boxes are slidably connected to a square frame on the top surfaces of the corresponding square support frames.

[0010] Furthermore, a through opening is opened on the upper right side of the inner wall of the two collecting boxes, a screen is fixedly connected to the lower side of the inner wall of the two square frames, a screening cavity is opened on the front and rear sides of the inner wall of the two square support frames, and a driving mechanism is provided on the inner walls of the two screening cavities.

[0011] Furthermore, the driving mechanism includes a motor, the rear of the motor is fixedly connected to the rear side of the inner wall of the screening chamber, the output end of the motor is fixedly connected to an arc block, the lower side of the front of the arc block is rotatably connected to a U-shaped block, the inner wall of the U-shaped block is rotatably connected to a connecting hole plate, the inner wall of the connecting hole plate is rotatably connected to a rotating rod, the front and rear surfaces of the connecting hole plate are rotatably connected to an H-shaped connecting block, the inner wall of the upper side of the H-shaped connecting block is rotatably connected to a push rod, the front and rear sides of the top surface of the square support frame are provided with grooves, and the inner walls of the two grooves are slidably connected to push plates.

[0012] Through the above technical scheme, the back panel can be synchronously bent and trimmed, the number of mold sets can be reduced, the mold adjustment time can be reduced, the production efficiency can be improved, and the production cost can be reduced. At the same time, the waste generated by the back panel trimming can be screened and collected to prevent the waste generated by the back panel trimming from falling to the ground, which is beneficial for the operator to recycle the waste generated by the back panel trimming.

[0013] Furthermore, the front and rear ends of the two rotating rods are respectively fixedly connected to the front and rear sides of the corresponding inner wall of the screening cavity, the upper ends of the two push rods pass through the upper side of the corresponding inner wall of the screening cavity and extend to the inner wall of the corresponding groove, and the upper ends of the two push rods are fixedly connected to the bottom surface of the corresponding push plate.

[0014] Through the above technical solution, the connection relationship between some parts inside the device can be improved, the normal use of the device can be guaranteed, and the stability of the device during use can be improved.

[0015] Furthermore, sleeves are sleeved on the upper sides of the rod walls of the two push rods, and the top surfaces of the two sleeves are fixedly connected to the upper sides of the inner walls of the corresponding screening chambers.

[0016] Through the above technical solution, the push rod can be limited, so that the push rod is more stable when moving up and down, and the push rod is prevented from tilting when pushing the push plate.

[0017] Furthermore, the left and right sides of the bottom surfaces of the two pushing plates are fixedly connected with limit rods, and the lower ends of the four limit rods pass through the lower sides of the corresponding inner walls of the grooves and extend to the inner walls of the corresponding screening chambers.

[0018] Through the above technical solution, the push plate can be limited, so that the push plate is more stable during the up and down movement, and the push plate is prevented from being misaligned with the groove during the up and down movement.

[0019] Furthermore, a draw groove is provided on the right part of the two square frames, and a pull rod is fixedly connected to the inner wall of the two draw grooves.

[0020] Through the above technical solution, the operator can conveniently take out the square frame inside the collection box by pulling the pull rod, reducing the force used by the operator to directly pull the square frame, thereby facilitating the operator to recycle the screened backboard trimming waste inside the square frame.

[0021] Furthermore, the right parts of the two recovery boxes are fixedly connected with handles.

[0022] Through the above technical solution, it is convenient for the operator to pull out the recovery box, reducing the force used by the operator to directly pull the recovery box, making it more convenient for the operator to handle the back panel trimming waste screened and collected by the device.

[0023] Furthermore, the surfaces of the two handles and the surfaces of the two pull rods are provided with anti-slip textures.

[0024] Through the above technical solution, the friction coefficient between the operator's hand and the handle and the pull rod can be increased, which makes it easier for the operator to hold the handle and the pull rod and avoids the operator's hand from slipping.

[0025] The beneficial effects of the utility model are as follows: the utility model discloses a synchronous bending and trimming forming mold structure, by means of which the back panel can be synchronously bent and trimmed, thereby reducing the number of mold sets, reducing the mold adjustment time, improving production efficiency, and reducing production costs; at the same time, the waste generated by the back panel trimming can be screened and collected to prevent the waste generated by the back panel trimming from falling onto the ground, which is beneficial for operators to recycle the waste generated by the back panel trimming. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall front cross-sectional structure of the utility model.

[0027] Figure 2 This is a schematic diagram of the front cross-sectional structure of the collection box of the utility model

[0028] Figure 3 For the utility model Figure 1Schematic diagram of the enlarged structure of part A in the middle.

[0029] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged structure of part B in the middle.

[0030] Figure 5 For the utility model Figure 2 Schematic diagram of the enlarged structure of the middle C part

[0031] Figure 6 It is a three-dimensional structural schematic diagram of the U-shaped block of the utility model.

[0032] Figure 7 It is a three-dimensional structural schematic diagram of the collection box of the utility model.

[0033] In the figure: 1. upper mold body; 2. lower mold body; 3. bottom plate; 4. connecting seat; 5. upper mold bending forming punch; 6. lower mold bending entry block; 7. knife edge entry block; 8. waste outlet; 9. collection box; 10. outlet; 11. recycling box; 12. square frame; 13. screen; 14. screening chamber; 15. motor; 16. arc block; 17. U-shaped block; 18. connecting hole plate; 19. rotating rod; 20. H-shaped connecting block; 21. push rod; 22. groove; 23. sleeve; 24. limit rod; 25. pull groove; 26. pull rod; 27. handle; 28. square support frame; 29. ​​through port; 30. push plate. DETAILED DESCRIPTION

[0034] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.

[0035] Example 1

[0036] like Figure 1-7As shown, a synchronous bending and trimming forming mold structure includes an upper mold body 1 and a lower mold body 2, the top surface of the upper mold body 1 and the bottom surface of the lower mold body 2 are fixedly connected with a bottom plate 3, the opposite sides of the two bottom plates 3 are fixedly connected with a connecting seat 4, the front and rear sides of the right part of the upper mold body 1 are fixedly connected with an upper mold bending forming punch 5, the front and rear sides of the right part of the lower mold body 2 are fixedly connected with a lower mold bending block 6, and the front and rear sides of the right part of the lower mold body 2 are located below the corresponding lower mold bending block 6 and are fixedly connected by bolts A cutting edge entry block 7 is connected, and the size of the cutting edge entry block 7 is higher than the lower die bending entry block 6 by a material thickness as a cutting edge. When the upper die bending forming punch 5 is pressed downward to the bottom, the product corner height is just equal to the height of the bending groove of the lower die body 2, and the material that is higher than the edge is squeezed out of the cutting edge entry block 7. Waste openings 8 are provided on the front and rear sides of the right side of the top surface of the lower bottom plate 3, which are located below the corresponding cutting edge entry blocks 7. The top surface of the lower connecting seat 4 is located below the two corresponding waste openings 8 and is fixedly connected to a collection box 9.

[0037] Furthermore, an outlet 10 is provided at the lower part of the right side of the inner wall of the two collecting boxes 9 , and a recovery box 11 is provided at the inner wall of the two outlets 10 and at the lower part of the inner wall of the corresponding collecting box 9 .

[0038] Furthermore, the inner walls of the two collecting boxes 9 are fixedly connected with a square support frame 28 , and the inner walls of the two collecting boxes 9 are slidably connected with a square frame 12 on the top surface of the corresponding square support frame 28 .

[0039] Furthermore, a through opening 29 is opened on the upper right side of the inner wall of the two collecting boxes 9, a screen 13 is fixedly connected to the lower side of the inner wall of the two square frames 12, a screening cavity 14 is opened on the front and rear sides of the inner wall of the two square support frames 28, and a driving mechanism is provided on the inner walls of the two screening cavities 14.

[0040] Further, the driving mechanism includes a motor 15, the rear of the motor 15 is fixedly connected to the rear side of the inner wall of the screening chamber 14, the output end of the motor 15 is fixedly connected to an arc block 16, the arc block 16 is a combined structure of a rod fixedly connected to the lower side of the front of the arc plate body, the lower side of the front of the arc block 16 is rotatably connected to a U-shaped block 17, the inner wall of the U-shaped block 17 is rotatably connected to a connecting hole plate 18, the connecting hole plate 18 is a plate body with chamfered left and right sides, and a mounting hole is provided on the left side of its front, the inner wall of the connecting hole plate 18 is rotatably connected to a rotating rod 19, the front and rear surfaces of the connecting hole plate 18 are rotatably connected to an H-shaped connecting block 20, the H-shaped connecting block 20 is a block with chamfered upper and lower surfaces, and grooves are provided on both sides, the inner wall of the upper side of the H-shaped connecting block 20 is rotatably connected to a push rod 21, the front and rear sides of the top surface of the square support frame 28 are provided with grooves 22, and the inner walls of the two grooves 22 are slidably connected to push plates 30.

[0041] Through the above technical scheme, the back panel can be synchronously bent and trimmed, the number of mold sets can be reduced, the mold adjustment time can be reduced, the production efficiency can be improved, and the production cost can be reduced. At the same time, the waste generated by the back panel trimming can be screened and collected to prevent the waste generated by the back panel trimming from falling to the ground, which is beneficial for the operator to recycle the waste generated by the back panel trimming.

[0042] Further, the front and rear ends of the two rotating rods 19 are respectively fixedly connected to the front and rear sides of the inner wall of the corresponding screening cavity 14, the upper ends of the two push rods 21 penetrate the upper side of the inner wall of the corresponding screening cavity 14 and extend to the inner wall of the corresponding groove 22, and the upper ends of the two push rods 21 are fixedly connected to the bottom surface of the corresponding push plate 30. Such an arrangement can improve the connection relationship between some parts inside the device, ensure the normal use of the device, and improve the stability of the device during use.

[0043] Furthermore, sleeves 23 are sleeved on the upper sides of the rod walls of the two push rods 21, and the top surfaces of the two sleeves 23 are fixedly connected to the upper sides of the inner walls of the corresponding screening chambers 14. In this way, the push rods 21 can be limited, so that the push rods 21 are more stable when moving up and down, and the push rods 21 are prevented from tilting when pushing the push plate 30.

[0044] Furthermore, the left and right sides of the bottom surfaces of the two push plates 30 are fixedly connected with the limit rods 24, and the lower ends of the four limit rods 24 penetrate the lower sides of the inner walls of the corresponding grooves 22 and extend to the inner walls of the corresponding screening chambers 14. In this way, the push plate 30 can be limited, making the push plate 30 more stable during the up and down movement, and avoiding the push plate 30 from being misaligned with the groove 22 during the up and down movement.

[0045] Furthermore, the right parts of the two square frames 12 are provided with a pull groove 25, and the inner walls of the two pull grooves 25 are fixedly connected with a pull rod 26. Such a configuration can facilitate the operator to take out the square frame 12 inside the collection box 9 by pulling the pull rod 26, reducing the force used by the operator to directly pull the square frame 12, thereby facilitating the operator to recycle the screened backboard trimming waste inside the square frame 12.

[0046] Furthermore, the right parts of the two recovery boxes 11 are fixedly connected with handles 27, which can facilitate the operator to pull out the recovery box 11, reduce the force used by the operator to directly pull the recovery box 11, and make it more convenient for the operator to handle the back panel trimming waste screened and collected by the device.

[0047] Furthermore, the surfaces of the two handles 27 and the surfaces of the two pull rods 26 are provided with anti-skid patterns. Such a configuration can increase the friction coefficient between the operator's hands and the handles 27 and the pull rods 26, making it easier for the operator to hold the handles 27 and the pull rods 26 and preventing the operator's hands from slipping.

[0048] Working principle of the utility model: when the device is in use, by utilizing the settings of the upper die bending forming punch 5, the lower die bending block 6, and the blade entry block 7, the upper die body 1 and the lower die body 2 can cooperate in the punching and bending of the back plate. When the upper die body 1 punches downward and touches the blade entry block 7 on the lower die body 2, the excess back plate waste is cut off, and the waste generated by the back plate cutting naturally falls down. When the back plate folding edge height is adjusted to be short, the blade entry block 7 moves downward, and the bottom of the lower die bending block 6 is ground according to how much the back plate is short. When the back plate folding edge size is high, the blade entry block 7 moves upward, and the processing part is ground according to how much the back plate folding edge size is high. The accuracy of the back plate processing is guaranteed by the processing area inside the grinding device to ensure the accurate use effect of the blade entry block 7. Then the back panel trimming waste that falls naturally falls down through the waste opening 8 and falls onto the screen 13, the motor 15 is started, and the rotating motor 15 drives the arc block 16 to rotate, so that the arc block 16 drives the connecting hole plate 18 to move up and down around the rotating rod 19 through the U-shaped block 17, and the connecting hole plate 18 that moves up and down pushes the push rod 21 and the push plate 30 to move up and down through the H-shaped connecting block 20, and the push plate 30 that moves up and down pushes the square frame 12 and the screen 13 to move up and down to screen the back panel trimming waste on the screen 13, and the large back panel trimming waste remains on the screen 13, and the small back panel trimming waste falls into the inside of the recovery box 11 through the screen 13, and then the operator can take out the recovery box 11 and the square frame 12 by pulling the handle 27 and the pull rod 26 respectively, so as to facilitate the recycling of the screened back panel trimming waste.

[0049] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present invention is within the protection scope of the present invention.

Claims

1. A synchronous bending and trimming forming die structure, characterized in that: The invention comprises an upper mold body (1) and a lower mold body (2), wherein the top surface of the upper mold body (1) and the bottom surface of the lower mold body (2) are fixedly connected to a bottom plate (3), and the opposite sides of the two bottom plates (3) are fixedly connected to a connecting seat (4), and the front and rear sides of the right part of the upper mold body (1) are fixedly connected to an upper mold bending forming punch (5), and the front and rear sides of the right part of the lower mold body (2) are fixedly connected to a lower mold bending entry block (6), and the front and rear sides of the right part of the lower mold body (2) are located below the corresponding lower mold bending entry block (6) and are fixedly connected to a knife edge entry block (7) by bolts, and the front and rear sides of the right side of the top surface of the lower bottom plate (3) are located below the corresponding knife edge entry block (7) and are provided with a waste opening (8), and the top surface of the lower connecting seat (4) is located below the two corresponding waste openings (8) and is fixedly connected to a collection box (9).

2. A synchronous bending and trimming forming die structure according to claim 1, characterized in that: An outlet (10) is provided at the lower part of the right side of the inner wall of the two collection boxes (9), and a recovery box (11) is provided at the lower part of the inner wall of the two outlets (10) and the inner wall of the corresponding collection box (9).

3. A synchronous bending and trimming forming mold structure according to claim 2, characterized in that: The inner walls of the two collection boxes (9) are fixedly connected to a square support frame (28), and the inner walls of the two collection boxes (9) are slidably connected to a square frame (12) on the top surface of the corresponding square support frame (28).

4. A synchronous bending and trimming forming die structure according to claim 3, characterized in that: A through opening (29) is provided on the upper right side of the inner wall of the two collecting boxes (9), a screen (13) is fixedly connected to the lower side of the inner wall of the two square frames (12), and a screening cavity (14) is provided on the front and rear sides of the inner wall of the two square support frames (28).

5. A synchronous bending and trimming forming die structure according to claim 4, characterized in that: The inner walls of the two screening chambers (14) are both provided with a driving mechanism.

6. A synchronous bending and trimming forming die structure according to claim 5, characterized in that: The driving mechanism comprises a motor (15), the rear side of the motor (15) is fixedly connected to the rear side of the inner wall of the screening chamber (14), the output end of the motor (15) is fixedly connected to an arc block (16), the lower side of the front of the arc block (16) is rotatably connected to a U-shaped block (17), the inner wall of the U-shaped block (17) is rotatably connected to a connecting hole plate (18), the inner wall of the connecting hole plate (18) is rotatably connected to a rotating rod (19), the front and rear surfaces of the connecting hole plate (18) are rotatably connected to an H-shaped connecting block (20), the inner wall of the upper side of the H-shaped connecting block (20) is rotatably connected to a push rod (21), and grooves (22) are provided on the front and rear sides of the top surface of the square support frame (28), and the inner walls of the two grooves (22) are slidably connected to push plates (30).

7. A synchronous bending and trimming forming die structure according to claim 6, characterized in that: The front and rear ends of the two rotating rods (19) are respectively fixedly connected to the front and rear sides of the inner wall of the corresponding screening cavity (14); the upper ends of the two push rods (21) penetrate the upper side of the inner wall of the corresponding screening cavity (14) and extend to the inner wall of the corresponding groove (22); and the upper ends of the two push rods (21) are fixedly connected to the bottom surface of the corresponding push plate (30).

8. The synchronous bending and trimming forming mold structure according to claim 6, characterized in that: The upper sides of the rod walls of the two push rods (21) are sleeved with sleeves (23), and the top surfaces of the two sleeves (23) are fixedly connected to the upper sides of the inner walls of the corresponding screening chambers (14).

9. The synchronous bending and trimming forming mold structure according to claim 6, characterized in that: The left and right sides of the bottom surfaces of the two push plates (30) are fixedly connected to limit rods (24), and the lower ends of the four limit rods (24) penetrate the lower sides of the inner walls of the corresponding grooves (22) and extend to the inner walls of the corresponding screening chambers (14).

10. The synchronous bending and trimming forming mold structure according to claim 3, characterized in that: A draw groove (25) is provided on the right part of the two square frames (12), and a draw rod (26) is fixedly connected to the inner wall of the two draw grooves (25).