Kiln flue gas filtering equipment
By adding the angle between the inner side of the ash bucket side wall and the horizontal plane in the kiln flue gas filtration equipment, and setting up ceramic layers and vibration equipment on the side wall of the ash bucket, the problem of easy accumulation of ash plate and low cleaning efficiency of the kiln flue gas purification system is solved, and the ash cleaning efficiency and stability of production quality are improved.
Patent Information
- Application Number
- CN202420411854.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing kiln flue gas purification system is prone to ash accumulation, low ash cleaning efficiency, and high ash cleaning frequency, which affects the stability of production quality.
A kiln flue gas filtration equipment is designed. At least two ash buckets are provided at the bottom of the kiln flue gas filtration chamber. The angle between the inner side of the side wall of the ash bucket and the horizontal plane is designed between 60° and 80°, and a ceramic layer and vibration equipment are provided on the side wall of the ash bucket to improve the dust cleaning efficiency.
By increasing the angle between the inner side of the side wall of the ash bucket and the horizontal plane and setting up ceramic layers and vibration equipment, the friction between dust and the panel is reduced, the ash accumulation plate cleavage is reduced, the dust cleaning efficiency is improved, the dust cleaning frequency is reduced, the kiln pressure of the kiln is stabilized, and the production quality is improved.
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Figure CN222550461U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of flue gas purification and treatment equipment, and more specifically, to a kiln flue gas filtering device. Background Art
[0002] In the production process of electronic glass, the kiln flue gas needs to be purified before it can be discharged into the atmosphere. In the prior art, the ash hopper installed at the bottom of the ceramic filter tube for the kiln flue gas purification system has some defects: only one ash hopper is designed, and the angle between the inner side of the ash hopper and the horizontal plane is small, so that the dust after filtration is easy to accumulate on the inner side of the ash hopper and become hardened. The dust accumulation is serious and requires frequent cleaning. Cleaning is difficult, time-consuming and labor-intensive, resulting in high energy consumption for dust discharge and high production costs. At the same time, due to the need to increase the frequency of ash discharge, it will also have a negative impact on the stability of the kiln pressure of the kiln, seriously affecting the stability of production quality. Utility Model Content
[0003] The main purpose of the utility model is to provide a kiln smoke filtering device, aiming to solve the technical problems of easy dust accumulation and hardening, low dust cleaning efficiency and high dust cleaning frequency in the prior art kiln smoke purification system.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a kiln smoke filtering device, which includes:
[0005] A kiln fume filter chamber, wherein the kiln fume filter chamber has a fume inlet and a fume outlet;
[0006] At least two ash hoppers are arranged in sequence along the horizontal direction at the bottom of the kiln smoke filter bin, the upper port of the ash hopper is connected to the kiln smoke filter bin, the ash hopper gradually narrows downward along the vertical direction, and the angle between the inner side surface of the side wall of the ash hopper and the horizontal plane is in the range of 60° to 80°.
[0007] Furthermore, the angle between the inner side surface of the side wall of the ash hopper and the horizontal plane ranges from 70° to 75°.
[0008] Furthermore, there are two ash hoppers arranged at the bottom of the kiln smoke filter bin.
[0009] Furthermore, the kiln fume filtering device comprises a ceramic layer arranged on the inner side of the side wall of the ash hopper.
[0010] Furthermore, the kiln fume filtering device includes a vibration device arranged on the outer side of the side wall of the ash hopper.
[0011] Furthermore, a plurality of the vibration devices are arranged at intervals on the side wall of the ash hopper.
[0012] Further, a plurality of the vibration devices are arranged around the vertical axis of the ash hopper at equal angles.
[0013] Furthermore, the ash hopper is a conical structure.
[0014] Furthermore, the side wall of the ash hopper is provided with an inspection port connecting the inside and outside of the ash hopper, the inspection port is provided with an openable and closable inspection door, the inspection door is provided with a manual cleaning hole, and the manual cleaning hole is provided with an openable and closable hole cover.
[0015] Furthermore, the kiln fume filtration device comprises a purge air supply pipeline extending into the kiln fume filtration chamber, and the purge air supply pipeline is matched with an electric control switch to control the on-off of the purge air supply pipeline.
[0016] The beneficial effects of the kiln fume filtration equipment provided by this application are:
[0017] In the kiln flue gas filtration equipment provided by the embodiment of the utility model, since at least two ash hoppers are arranged at the bottom of the kiln flue gas filtration bin, compared with the traditional situation of only one ash hopper, when the ash hopper design height is inconvenient, the angle between the inner side surface of the side wall of the ash hopper and the horizontal plane can be increased, and the angle between the inner side surface of the side wall of the ash hopper and the horizontal plane can be designed to be in the range of 60° to 80°, while the angle between the inner side surface of the side wall of a traditional ash hopper and the horizontal plane is usually 45° to 50°. Therefore, the kiln flue gas filtration equipment of the present invention significantly increases the angle between the inner side surface of the side wall of the ash hopper and the horizontal plane, thereby reducing the surface pressure between dust and the inner surface, reducing dust accumulation and compaction, thereby improving the cleaning efficiency and reducing the cleaning frequency.
[0018] In a further solution, the kiln flue gas filtration equipment includes a ceramic layer arranged on the inner side of the side wall of the ash hopper. The ceramic layer can increase the smoothness of the inner side of the side wall of the ash hopper, reduce the friction coefficient between the dust and the inner side of the side wall of the ash hopper, reduce the friction force, and reduce the adhesion between the dust and the inner side, which can also reduce the accumulation of dust.
[0019] In a further solution, the kiln flue gas filtering device includes a vibration device arranged on the outer side of the side wall of the ash hopper. When cleaning is required, the vibration device is started to make the ash hopper vibrate at the same frequency as a whole, further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 A front view of a kiln fume filtration device provided for one embodiment of the present application;
[0022] Figure 2 A side view of a kiln fume filtration device provided for one embodiment of the present application;
[0023] Figure 3 for Figure 2 Enlarged view of point A in the middle.
[0024] The reference numerals in the above drawings are as follows:
[0025] 1- Ceramic layer;
[0026] 2-Vibration equipment;
[0027] 3- Inspection door;
[0028] 4-cleaning pipe;
[0029] 5-hole cover;
[0030] 6-Purge the air supply pipeline;
[0031] 7-Electric switch;
[0032] 100-kiln fume filtration chamber;
[0033] 101-smoke inlet;
[0034] 102-smoke outlet;
[0035] 200-ash hopper;
[0036] 201-Side wall. DETAILED DESCRIPTION
[0037] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0038] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0039] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0040] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0041] In order to illustrate the technical solution described in this application, a detailed description is given below in conjunction with specific drawings and embodiments.
[0042] See also Figure 1 and Figure 2 The embodiment of the utility model provides a kiln smoke filtering device, which includes: a kiln smoke filtering chamber 100 and at least two ash hoppers 200.
[0043] The kiln fume filter chamber 100 may be provided with components such as ceramic filter tubes, and the kiln fume filter chamber 100 is provided with a fume inlet 101 and a fume outlet 102 .
[0044] In specific operation, the fume to be purified (e.g., the fume from the kiln in the production process of electronic glass) can enter the interior of the kiln fume filter chamber 100 through the fume inlet 101, and after being purified (e.g., filtered by a ceramic filter tube), it flows out of the kiln fume filter chamber 100 through the fume outlet 102;
[0045] In addition, at least two ash hoppers 200 are arranged in sequence along the horizontal direction at the bottom of the kiln flue gas filter chamber 100, the upper port of the ash hopper 200 is connected to the kiln flue gas filter chamber 100, the ash hopper 200 gradually narrows downward along the vertical direction, and the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane ranges from 60° to 80°.
[0046] In the kiln flue gas filtration equipment provided by the embodiment of the utility model, since at least two ash hoppers 200 are arranged at the bottom of the kiln flue gas filtration chamber 100, compared with the conventional situation where there is only one ash hopper 200, when the design height of the ash hopper 200 is inconvenient, the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane can be increased, and the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane can be designed to be in the range of 60° to 80°, while the angle between the inner side surface of the side wall 201 of a conventional ash hopper 200 and the horizontal plane is usually 45° to 50°.
[0047] It can be seen that the kiln flue gas filtration equipment significantly increases the angle between the inner surface of the side wall 201 of the ash hopper 200 and the horizontal plane, thereby reducing the surface pressure between the dust and the inner surface, reducing dust accumulation and compaction, thereby improving the cleaning efficiency and reducing the cleaning frequency.
[0048] It can be understood that the angle between the inner surface of the side wall 201 of the ash hopper 200 and the horizontal plane referred to in the present invention is in the range of 60° to 80°, which means that when observing the ash hopper 200 from any direction, the angle between the inner surface of the side wall 201 of the ash hopper 200 and the horizontal plane is in the range of 60° to 80°.
[0049] Specifically, when observing the ash hopper 200 from any direction, that is, whether observing (measuring) from the front, back, side or other directions of the kiln flue gas filtration equipment, the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane is in the range of 60° to 80°.
[0050] Combination Figure 1 and Figure 2 It is understood that the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane when observed (measured) from the front of the kiln flue gas filtration equipment is β, 60°≤β≤80°, and the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane when observed (measured) from the side of the kiln flue gas filtration equipment is α, 60°≤α≤80°.
[0051] According to a preferred embodiment of the kiln fume filtration device of the present invention, the ash hopper 200 is a conical structure, so that when the ash hopper 200 is observed from any direction, the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane is consistent.
[0052] Of course, as other embodiments of the kiln flue gas filtration device of the utility model, if the ash hopper 200 is not a conical structure, when observing the ash hopper 200 from any direction, there may be inconsistencies in the angles between the inner side surfaces of the side walls 201 of the ash hopper 200 and the horizontal plane, but these inconsistent angles must still be within the range of 60° to 80°.
[0053] According to an embodiment of the kiln smoke filtration device of the utility model, the smoke inlet 101 is arranged at the lower part of the warehouse wall of the kiln smoke filtration chamber 100, and the smoke outlet 102 is arranged at the upper part of the warehouse wall of the kiln smoke filtration chamber 100, which is more suitable for the flow path of the smoke. Of course, it is not limited to such a specific arrangement scheme. It can be understood that the arrangement points of the smoke inlet 101 and the smoke outlet 102 on the warehouse wall of the kiln smoke filtration chamber 100 are flexible and variable.
[0054] It can be understood that in order to strike a balance between cost and the effect of reducing ash accumulation and compaction, according to the preferred embodiment of the kiln flue gas filtration equipment of the utility model, two ash hoppers 200 are arranged at the bottom of the kiln flue gas filtration bin 100. The structural shape and size of the two ash hoppers 200 may be consistent or inconsistent, but it is preferred that the structural shape and size of the two ash hoppers 200 are consistent, which is also convenient for mass production, installation and replacement of the ash hoppers 200.
[0055] Of course, as other embodiments, the number of the ash hoppers 200 may be 3, 4, 5 or more.
[0056] Furthermore, the angle between the inner side surface of the side wall 201 of the ash hopper 200 and the horizontal plane is preferably in the range of 70° to 75°, and specifically 70° and 75° are preferred, and 71°, 72°, 73°, 74° and the like may also be selected.
[0057] According to one embodiment of the utility model, the kiln smoke filtering device includes a ceramic layer 1 arranged on the inner side of the side wall 201 of the ash hopper 200. The benefits of setting the ceramic layer 1 will be described below, and the ceramic layer 1 can also be replaced by a material layer of similar properties.
[0058] In this embodiment, specifically, the ceramic layer 1 can be set on the inner surface of the side wall 201 of the ash hopper 200 by spraying. The ceramic layer 1 can increase the smoothness of the inner surface of the side wall 201 of the ash hopper 200, reduce the friction coefficient between the dust and the inner surface of the side wall 201 of the ash hopper 200, reduce the friction force, and reduce the adhesion between the dust and the inner surface, which can also play an effect of reducing dust accumulation and compaction.
[0059] As another embodiment, the ceramic layer 1 may also be directly bonded to the inner side surface of the side wall 201 of the ash hopper 200 .
[0060] According to an embodiment of the present invention, the ash hopper 200 may be made of steel or other suitable metal materials.
[0061] According to an embodiment of the utility model, the kiln smoke filtering device includes a vibration device 2 arranged on the outer side of the side wall 201 of the ash hopper 200. When cleaning is required, the vibration device 2 is started to make the ash hopper 200 vibrate at the same frequency as a whole, further improving the cleaning effect.
[0062] In this embodiment, although a vibration device 2 is installed on the outer surface of the side wall 201 of the ash hopper 200 to achieve the vibration cleaning effect, according to a preferred embodiment of the utility model, a plurality of vibration devices 2 are arranged at intervals on the side wall 201 of the ash hopper 200 to increase the vibration points to further improve the cleaning effect.
[0063] In this embodiment, a plurality of vibration devices 2 may be arranged around the vertical axis of the ash hopper 200 at equal angles, but the arrangement is certainly not limited to this specific arrangement.
[0064] In this embodiment, the vibration device 2 may be a vibration motor or the like which is replaceable.
[0065] According to one embodiment of the utility model, a maintenance port connecting the inside and outside of the ash hopper 200 is provided on the side wall 201 of the ash hopper 200, and an openable and closable maintenance door 3 is installed at the maintenance port. The maintenance door 3 has a manual cleaning through hole, and an openable and closable hole cover 5 is installed at the manual cleaning through hole. The side wall 201 of the ash hopper 200 can horizontally extend a cleaning pipe 4 outward, and the maintenance door 3 can be installed at the outer pipe mouth of the cleaning pipe 4 in an openable and closable manner. The maintenance door 3 can be specifically installed at the outer pipe mouth of the cleaning pipe 4 by fasteners such as bolts and nuts, and the hole cover 5 can also be installed at the manual cleaning through hole of the maintenance door 3 by fasteners such as bolts and nuts. After removing (or opening) the maintenance door 3, it is convenient for maintenance personnel to enter the cleaning pipe 4 for operation. When the maintenance door 3 is not removed (or opened), the hole cover 5 can be removed (or opened), and a cleaning rod can be extended inward to hit the inner side of the ash hopper 200 for cleaning. The size of the manual ash cleaning through hole is much smaller than that of the inspection port. The manual ash cleaning through hole is provided to facilitate manual ash cleaning and also to avoid fully opening the inspection door 3 of the equipment to affect the kiln pressure.
[0066] As other embodiments, the manual cleaning through hole is not limited to being an entry hole for manual cleaning, and automated equipment may also be used to control a cleaning rod or the like to hit the inner side of the ash hopper 200 for cleaning.
[0067] According to a specific embodiment of the present invention, the cleaning rod can be made of metal material, such as a steel rod.
[0068] According to one embodiment of the utility model, the kiln smoke filtering device includes a purge air supply duct 6 extending into the kiln smoke filtering chamber 100, and the purge air supply duct 6 is matched with an electric control switch 7 to control the on and off of the purge air supply duct 6. The electric control switch 7 can adopt a pulse switch, etc. After the electric control switch 7 controls the purge air supply duct 6 to be turned on, air can be blown into the purge air supply duct 6 to flush the dust adsorbed by the ceramic filter tube into the ash hopper 200.
[0069] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A kiln fume filtration device, characterized in that: include: A kiln fume filter chamber, wherein the kiln fume filter chamber has a fume inlet and a fume outlet; At least two ash hoppers are arranged in sequence along the horizontal direction at the bottom of the kiln smoke filter bin, the upper port of the ash hopper is connected to the kiln smoke filter bin, the ash hopper gradually narrows downward along the vertical direction, and the angle between the inner side surface of the side wall of the ash hopper and the horizontal plane is in the range of 60° to 80°.
2. The kiln fume filtration equipment according to claim 1, characterized in that: The angle between the inner side surface of the side wall of the ash hopper and the horizontal plane is in the range of 70° to 75°.
3. The kiln fume filtration equipment according to claim 1, characterized in that: There are two ash hoppers arranged at the bottom of the kiln smoke filter bin.
4. The kiln fume filtration device according to any one of claims 1 to 3, characterized in that: The kiln fume filtering device comprises a ceramic layer arranged on the inner side of the side wall of the ash hopper.
5. The kiln fume filtration device according to any one of claims 1 to 3, characterized in that: The kiln fume filtering device includes a vibrating device arranged on the outer side of the side wall of the ash hopper.
6. The kiln fume filtration equipment according to claim 5, characterized in that: A plurality of the vibration devices are arranged at intervals on the side wall of the ash hopper.
7. The kiln fume filtration equipment according to claim 6, characterized in that: A plurality of the vibration devices are arranged around the vertical axis of the ash hopper at equal angle intervals.
8. The kiln fume filtration equipment according to any one of claims 1 to 3, characterized in that: The ash hopper is a conical structure.
9. The kiln fume filtration equipment according to any one of claims 1 to 3, characterized in that: The side wall of the ash hopper is provided with an inspection port connecting the inside and outside of the ash hopper, the inspection port is provided with an openable and closable inspection door, the inspection door is provided with a manual ash cleaning through hole, and the manual ash cleaning through hole is provided with an openable and closable hole cover.
10. The kiln fume filtration equipment according to any one of claims 1 to 3, characterized in that: The kiln smoke filtering device comprises a purge air supply pipeline extending into the kiln smoke filtering chamber, and the purge air supply pipeline is matched with an electric control switch to control the on and off of the purge air supply pipeline.