Full-automatic bolt derusting machine

Abstract

The utility model discloses a full-automatic bolt derusting machine, and relates to the technical field of bolt derusting, the derusting machine comprises a derusting box, the side wall of the derusting box is communicated with a feeding box, the side wall of the feeding box is communicated with a soaking box, a plurality of fixing rods are arranged at the bottom in the derusting box, the tops of the fixing rods are fixedly provided with angle steel slideways, and the angle steel slideways are fixedly connected with the bottom of the derusting box. Grinding wheels are symmetrically and movably arranged on the two sides of the angle steel sliding way, the bolt rust removal device further comprises a feeding mechanism and an adjusting mechanism, the feeding mechanism used for moving bolts subjected to rust removal maintenance to the angle steel sliding way is arranged in the feeding box, and the adjusting mechanism capable of adjusting the distance between the grinding wheels is arranged in the rust removal box. According to the bolt derusting machine, the effect of conveniently derusting bolts of different specifications is achieved, a rotating handle is rotated to drive a two-way lead screw to rotate, so that a threaded block is driven to move, a gap between two polishing wheels is adjusted to adapt to the bolts of different specifications, the bolts are prevented from being excessively abraded or damaged in the derusting process, and the derusting quality of the bolt derusting machine is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of bolt rust removal, in particular to a full-automatic bolt rust removal machine. Background Art

[0002] Bolts play a vital role in mechanical manufacturing and industrial production. For bolts that need to be removed and recycled regularly, rust removal, maintenance and quality inspection before reuse have always been a major problem in bolt reuse.

[0003] A bolt rust removal and oil removal cleaning machine described in the patent with an existing patent announcement number of CN 217094615 U includes a box body, which is a box body structure with an upper opening, a fixed cover is arranged on the upper part of the box body, and an annular groove is arranged on the side periphery of the upper inner wall of the box body. By installing multiple bolts with oily mud removed during pipeline maintenance of a natural gas station on a bolt positioning plate, turning on a waterproof motor, and using the waterproof motor to drive a brush to rotate, the bolts on multiple bolt holes can be brushed synchronously to achieve cleaning of the oily mud on the bolts. However, the cleaning machine needs to be manually loaded, and the bolts with oily mud are installed on the positioning plate one by one. The operation is cumbersome, time-consuming and labor-intensive, so that the entire cleaning process is not only labor-intensive, but also slow in cleaning speed, which reduces the work efficiency during cleaning and leads to poor bolt cleaning effect.

[0004] Based on this, a fully automatic bolt rust remover is now provided to eliminate the drawbacks of the existing devices. Utility Model Content

[0005] The utility model aims to provide a fully automatic bolt rust removal machine to solve the problem that the existing cleaning machine needs manual loading and the bolts with oil sludge are installed on the positioning plate one by one, which is cumbersome, time-consuming and labor-intensive, making the entire cleaning process not only labor-intensive but also slow in cleaning speed, reducing the work efficiency during cleaning and resulting in poor bolt cleaning effect.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A fully automatic bolt rust removal machine comprises a rust removal box, the side wall of the rust removal box is connected to a feeding box, the side wall of the feeding box is connected to a soaking box, a plurality of fixing rods are arranged at the bottom of the rust removal box, an angle steel slide is fixedly arranged on the top of the fixing rod, grinding wheels are symmetrically and movably arranged on both sides of the angle steel slide, and also comprises a soaking mechanism, a feeding mechanism, and an adjusting mechanism. The soaking box is provided with a soaking mechanism for soaking bolts that are pre-rust-removed and maintained, the feeding box is provided with a feeding mechanism for moving the bolts that are pre-rust-removed and maintained onto the angle steel slide, and the rust removal box is provided with an adjusting mechanism that can adjust the spacing between the grinding wheels.

[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0009] In an optional solution: support columns are fixedly provided at the bottom of the rust removal box, the feeding box and the soaking box, and stabilizing pads are provided at the bottom of the support columns.

[0010] In an optional scheme: the soaking mechanism includes a second side plate, a first electric push rod, a baffle, and a filter plate. The filter plate is movably provided in the soaking box, the baffle is fixedly provided on the side wall of the filter plate, the second side plate is fixedly provided on the top of the soaking box, the first electric push rod is symmetrically provided on the bottom of the second side plate, and the output end of the first electric push rod is fixedly connected to the top of the baffle.

[0011] In an optional scheme: the feeding mechanism includes a first side plate, a telescopic rod, a movable plate, a movable groove, a second electric push rod, and a push plate. The first side plate is fixedly provided at the bottom of the feeding box, a telescopic rod is provided at the top of the first side plate, a movable groove is opened on the side wall of the feeding box, a movable plate is slidably provided in the movable groove, the bottom of the movable plate is fixedly connected to the output end of the telescopic rod, a second electric push rod is provided on the side wall of the rust removal box, a push plate is fixedly provided at the output end of the second electric push rod, and the side wall of the push plate abuts against the side wall of the angle steel slideway.

[0012] In an optional scheme: the adjustment mechanism includes a rotating handle, a bidirectional screw, a motor, and a threaded block. A bidirectional screw is rotatably provided between the inner walls of the rust removal box, and a rotating handle is rotatably provided on the outer wall of the rust removal box. The rotating handle is fixedly connected to the end of the bidirectional screw, and a threaded block is symmetrically threaded on the rod body of the bidirectional screw. A motor is fixedly provided on the top of the threaded block, and a grinding wheel is fixedly provided at the output end of the motor, and a brush is provided on the side wall of the grinding wheel.

[0013] In an optional solution: a through groove is provided at the bottom of the rust removal box below the bidirectional screw rod, a dust collecting box is movably provided in the through groove, and a handle is fixedly provided at the end of the dust collecting box.

[0014] In an optional solution: the handle side wall is provided with a plurality of anti-slip grooves.

[0015] In an optional solution: a discharge port is provided on the right side wall of the rust removal box, a discharge plate is fixedly connected to the side wall of the rust removal box at the discharge port, and a material containing box is placed under the discharge plate.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. The utility model achieves the effect of facilitating the rust removal of bolts of different specifications by setting an adjustment mechanism. By rotating the handle, the bidirectional screw is driven to rotate, thereby driving the thread block to move, and then adjusting the gap between the two grinding wheels to adapt to bolts of different specifications, so as to ensure that the bolts are properly treated during the rust removal process, avoid excessive wear or damage, and improve the rust removal quality of the bolt rust remover.

[0018] 2. The utility model achieves the effect of fast feeding by setting up a feeding mechanism, and uses a telescopic rod to drive the moving plate to move up and down in the moving groove, and then transports the pre-rust-removed and cured bolts transmitted to the feeding box to the angle steel slideway in turn, and then drives the push plate to move by the second electric push rod, thereby driving the pre-rust-removed and cured bolts to move to the grinding wheel, and uses a brush to grind and remove rust, which makes it convenient to remove rust from the bolts, consumes less time, and improves the efficiency of rust removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a partial enlarged view of A in the utility model.

[0021] Figure 3 It is a schematic structural diagram of the first side view of the utility model.

[0022] Figure 4 It is a schematic structural diagram of the second side view of the utility model.

[0023] Figure 5 It is a structural schematic diagram of the feeding box of the utility model.

[0024] Figure 6 It is a structural schematic diagram of the immersion box of the utility model.

[0025] Figure 7 It is a structural schematic diagram of the grinding wheel of the utility model.

[0026] Notes on the figure markings: rust removal box 100, support column 101, stabilizing pad 102, discharge port 103, unloading plate 104, material holding box 105, dust collection box 106, handle 107, loading box 200, first side plate 201, telescopic rod 202, movable plate 203, movable groove 204, soaking box 300, second side plate 301, first electric push rod 302, baffle 303, filter plate 304, turning handle 400, second electric push rod 401, angle steel slide 402, push plate 403, bidirectional screw 404, grinding wheel 405, motor 406, threaded block 407, fixing rod 408, brush 409. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0028] In one embodiment, Figure 1-Figure 7 As shown, a fully automatic bolt rust removal machine includes a rust removal box 100, the side wall of the rust removal box 100 is connected to a feeding box 200, the side wall of the feeding box 200 is connected to a soaking box 300, a plurality of fixing rods 408 are provided at the bottom of the rust removal box 100, an angle steel slide 402 is fixedly provided on the top of the fixing rod 408, grinding wheels 405 are symmetrically and movably provided on both sides of the angle steel slide 402, and also includes a soaking mechanism, a feeding mechanism, and an adjusting mechanism. The soaking box 300 is provided with a soaking mechanism for soaking the bolts that are pre-rust-removed and cured, the feeding box 200 is provided with a feeding mechanism for moving the bolts that are pre-rust-removed and cured to the angle steel slide 402, and the rust removal box 100 is provided with an adjusting mechanism that can adjust the spacing of the grinding wheels 405.

[0029] In one embodiment, Figure 1-Figure 4 As shown, support columns 101 are fixedly provided at the bottom of the rust removal box 100, the feeding box 200 and the soaking box 300, and stabilizing pads 102 are provided at the bottom of the support columns 101 to increase friction, improve the stability of the bolt rust removal machine, and make the bolt rust removal machine more efficient when performing rust removal work.

[0030] In one embodiment, Figure 1-Figure 6 As shown, the soaking mechanism includes a second side plate 301, a first electric push rod 302, a baffle 303, and a filter plate 304. The filter plate 304 is movably arranged in the soaking box 300, and the baffle 303 is fixedly arranged on the side wall of the filter plate 304. The second side plate 301 is fixedly arranged on the top of the soaking box 300, and the first electric push rod 302 is symmetrically arranged on the bottom of the second side plate 301. The output end of the first electric push rod 302 is fixedly connected to the top of the baffle 303. Since the bolts on the equipment have not been disassembled for a long time, it is difficult to remove the nuts on the bolts by ordinary methods. The bolts are fixedly removed using a nut removal workbench. Tighten one end, use a wrench or wind plate and other tools to loosen the nut, then remove it, and then soak the removed pre-rust-removed and cured bolts in the kerosene in the immersion box 300. After soaking for a period of time, use the first electric push rod 302 to drive the filter plate 304 to move upward, so as to transfer the soaked pre-rust-removed and cured bolts to the loading box 200, reducing the harm to human skin. Manual brushing of bolts mostly uses kerosene as a cleaning agent and requires long-term contact with kerosene, but kerosene contact with skin will damage the skin. The use of this bolt rust remover can reduce the contact of human body with kerosene and improve the convenience and safety of the bolt rust remover.

[0031] In one embodiment, Figure 1-Figure 5As shown, the feeding mechanism includes a first side plate 201, a telescopic rod 202, a movable plate 203, a movable groove 204, a second electric push rod 401, and a push plate 403. The first side plate 201 is fixedly provided at the bottom of the feeding box 200, and the telescopic rod 202 is provided on the top of the first side plate 201. The side wall of the feeding box 200 is provided with a movable groove 204, and a movable plate 203 is slidably provided in the movable groove 204. The bottom of the movable plate 203 is fixedly connected to the output end of the telescopic rod 202. The side wall of the rust removal box 100 is provided with a second electric push rod 401. The second electric push rod 401 outputs A push plate 403 is fixedly provided at the output end, and the side wall of the push plate 403 abuts against the side wall of the angle steel slide 402. The telescopic rod 202 is used to drive the movable plate 203 to move up and down in the movable groove 204, and then the pre-rust-removed and cured bolts transmitted to the loading box 200 are transported to the angle steel slide 402 in sequence, and then the push plate 403 is driven to move by the second electric push rod 401, thereby driving the pre-rust-removed and cured bolts to move to the grinding wheel 405 for grinding and rust removal. The rust removal of the bolts is convenient, less time is consumed, and the rust removal efficiency is improved. The rust, dirt and other impurities on the surface of the bolts can be thoroughly removed, and the cleaning degree is higher.

[0032] In one embodiment, Figure 1-Figure 7 As shown, the adjustment mechanism includes a handle 400, a bidirectional screw rod 404, a motor 406, and a threaded block 407. A bidirectional screw rod 404 is rotatably provided between the inner walls of the rust removal box 100, and a handle 400 is rotatably provided on the outer wall of the rust removal box 100. The handle 400 is fixedly connected to the end of the bidirectional screw rod 404, and a threaded block 407 is symmetrically threadedly connected on the rod body of the bidirectional screw rod 404. A motor 406 is fixedly provided on the top of the threaded block 407, and a grinding wheel 405 is fixedly provided at the output end of the motor 406. A brush 409 is provided on the side wall of the grinding wheel 405. For bolts of different sizes, the user can rotate the handle 400 to drive the bidirectional screw rod 404 to rotate, thereby driving the threaded block 407 to move, and then adjusting the gap between the two grinding wheels 405 to adapt to bolts of different specifications, so as to ensure that the bolts are properly treated during the rust removal process, avoid excessive wear or damage, and improve the rust removal quality of the bolt rust removal machine.

[0033] In one embodiment, Figure 1-Figure 4 As shown, a through groove is provided at the bottom of the rust removal box 100 below the bidirectional screw rod 404, and a dust box 106 is movably provided in the through groove. A handle 107 is fixedly provided at the end of the dust box 106. By providing the dust box 106, the pollution to the air caused by the rust removal and maintenance of the bolts is reduced, and the ecological environment is protected.

[0034] In one embodiment, Figure 3 As shown, the side wall of the handle 107 is provided with a plurality of anti-skid grooves to play an anti-skid role.

[0035] In one embodiment, Figure 1-Figure 3 As shown, a discharge port 103 is provided on the right side wall of the rust removal box 100, and a discharge plate 104 is fixedly connected to the side wall of the rust removal box 100 at the discharge port 103, and a material holding box 105 is placed under the discharge plate 104. When the rust removal of the bolts is completed, the bolts fall from the discharge plate 104 into the material holding box 105, and the rust removal work is completed. The defects of the bolts after rust removal and maintenance by machine can be exposed. If the bolts have cracks, mechanical damage, etc., they can be replaced in time, thereby preventing potential safety hazards.

[0036] Working principle: When in use, since the bolts on the equipment have not been disassembled for a long time, it is difficult to remove the nuts on the bolts by ordinary methods. Use the nut removal workbench to tighten one end of the bolt, use a wrench or wind plate and other tools to loosen the nut, and then remove it. Then, soak the removed pre-rust-removed and cured bolts in the kerosene in the soaking box 300. After soaking for a period of time, use the first electric push rod 302 to drive the filter plate 304 to move upward, so that the soaked pre-rust-removed and cured bolts are transferred to the loading box 200 to reduce the harm to human skin. Manual brushing of bolts mostly uses kerosene as a cleaning agent, and requires long-term contact with kerosene, but kerosene contact with the skin will damage the skin. Using this bolt rust remover can reduce the contact of the human body with kerosene, improve the convenience and safety of the bolt rust remover, and use the telescopic rod 202 to drive the moving plate 203 to move up and down in the moving groove 204, and then the pre-rust-removed and cured bolts transferred to the loading box 200 are transported to the angle steel slideway 402 in sequence, and then through The push plate 403 is driven to move by the second electric push rod 401, thereby driving the pre-rust-removed and maintained bolt to move to the grinding wheel 405, and the brush 409 is used to grind and remove rust. The bolt rust removal is convenient, consumes less time, and improves the rust removal efficiency. The rust, dirt and other impurities on the surface of the bolt can be completely removed, and the cleaning degree is higher. When the bolt rust removal is completed, the bolt falls from the unloading plate 104 into the material box 105, and the rust removal work is completed. The bolt after rust removal and maintenance by the machine can expose its own defects. If the bolt has cracks, mechanical damage, etc., it can be replaced in time, thereby preventing potential safety hazards. For bolts of different sizes, the user can rotate the handle 400 to drive the bidirectional screw rod 404 to rotate, thereby driving the thread block 407 to move, and then adjust the gap between the two grinding wheels 405 to adapt to bolts of different specifications, so as to ensure that the bolt is properly treated during the rust removal process, avoid excessive wear or damage, and improve the rust removal quality of the bolt rust remover.

[0037] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A fully automatic bolt rust removal machine, comprising a rust removal box (100), the side wall of the rust removal box (100) is connected to a feeding box (200), the side wall of the feeding box (200) is connected to a soaking box (300), a plurality of fixing rods (408) are provided at the bottom of the rust removal box (100), an angle steel slideway (402) is fixedly provided at the top of the fixing rod (408), grinding wheels (405) are symmetrically and movably provided on both sides of the angle steel slideway (402), characterized in that: It also includes a soaking mechanism, a feeding mechanism, and an adjusting mechanism. The soaking box (300) is provided with a soaking mechanism for soaking the pre-rust-removing and curing bolts. The feeding box (200) is provided with a feeding mechanism for moving the pre-rust-removing and curing bolts onto the angle steel slideway (402). The rust-removing box (100) is provided with an adjusting mechanism capable of adjusting the spacing of the grinding wheels (405).

2. A fully automatic bolt rust removal machine according to claim 1, characterized in that: Support columns (101) are fixedly provided at the bottom of the rust removal box (100), the loading box (200) and the soaking box (300), and a stabilizing pad (102) is provided at the bottom of each of the support columns (101).

3. The fully automatic bolt rust removal machine according to claim 1, characterized in that: The soaking mechanism comprises a second side plate (301), a first electric push rod (302), a baffle (303), and a filter plate (304); the filter plate (304) is movably arranged in the soaking box (300); the baffle (303) is fixedly arranged on the side wall of the filter plate (304); the second side plate (301) is fixedly arranged on the top of the soaking box (300); the first electric push rod (302) is symmetrically arranged on the bottom of the second side plate (301); and the output end of the first electric push rod (302) is fixedly connected to the top of the baffle (303).

4. The fully automatic bolt rust removal machine according to claim 1, characterized in that: The feeding mechanism comprises a first side plate (201), a telescopic rod (202), a movable plate (203), a movable groove (204), a second electric push rod (401), and a push plate (403); the first side plate (201) is fixedly provided at the bottom of the feeding box (200); the telescopic rod (202) is provided at the top of the first side plate (201); a movable groove (204) is provided on the side wall of the feeding box (200); a movable plate (203) is slidably provided in the movable groove (204); the bottom of the movable plate (203) is fixedly connected to the output end of the telescopic rod (202); the side wall of the rust removal box (100) is provided with a second electric push rod (401); the output end of the second electric push rod (401) is fixedly provided with a push plate (403); the side wall of the push plate (403) abuts against the side wall of the angle steel slideway (402).

5. The fully automatic bolt rust removal machine according to claim 1, characterized in that: The adjustment mechanism comprises a rotating handle (400), a bidirectional screw rod (404), a motor (406), and a threaded block (407); a bidirectional screw rod (404) is rotatably provided between the inner side walls of the rust removal box (100); a rotating handle (400) is rotatably provided on the outer side wall of the rust removal box (100); the rotating handle (400) is fixedly connected to the end of the bidirectional screw rod (404); a threaded block (407) is symmetrically threadedly connected to the shaft of the bidirectional screw rod (404); a motor (406) is fixedly provided on the top of the threaded block (407); a grinding wheel (405) is fixedly provided at the output end of the motor (406); and a brush (409) is provided on the side wall of the grinding wheel (405).

6. The fully automatic bolt rust removal machine according to claim 5, characterized in that: A through slot is provided at the bottom of the rust removal box (100) below the bidirectional screw rod (404), a dust collecting box (106) is movably provided in the through slot, and a handle (107) is fixedly provided at the end of the dust collecting box (106).

7. The fully automatic bolt rust removal machine according to claim 6, characterized in that: The side wall of the handle (107) is provided with a plurality of anti-slip grooves.

8. The fully automatic bolt rust removal machine according to claim 1, characterized in that: The right side wall of the rust removal box (100) is provided with a discharge port (103), a discharge plate (104) is fixedly connected to the side wall of the rust removal box (100) at the discharge port (103), and a material storage box (105) is placed below the discharge plate (104).

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