Eccentric shaft auxiliary mounting mechanism and scroll compressor

By setting a circumferential dial in the eccentric shaft auxiliary installation mechanism of the scroll compressor, the problem of eccentric shaft installation angle adjustment error is solved, and an efficient and accurate installation process is achieved, reducing costs and improving delivery efficiency.

CN222576891UActive Publication Date: 2025-03-07SUZHOU ZHONGCHENG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421301397.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-07
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the trial production stage of the scroll compressor, there is an error in the adjustment of the installation angle of the eccentric shaft, resulting in low installation accuracy, high cost and frequent rework.

Method used

An eccentric shaft auxiliary installation mechanism is designed, by providing a circumferential dial on the upper and lower cover surfaces of the rotor, the installation angle of the eccentric shaft is quickly indicated, thereby simplifying the installation steps and improving the installation efficiency.

Benefits of technology

It effectively improves the installation efficiency and accuracy of the eccentric shaft assembly during the trial production stage, reduces the number of adjustments, reduces the trial production cost, and improves the delivery efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The eccentric shaft auxiliary installation mechanism comprises a rotor, and an upper cover and a lower cover are arranged at the two ends of the rotor respectively. The eccentric shaft assembly comprises a transmission shaft embedded in the through hole and an eccentric shaft connected with the transmission shaft; according to the eccentric shaft auxiliary installation mechanism, the positions of the dial marks of the upper cover and the lower cover are consistent, the eccentric shaft auxiliary installation mechanism can be normally used even if the upper cover and the lower cover are installed reversely, and the assembling time is further shortened; in the installation process of the eccentric shaft assembly, the eccentric shaft can be aligned to the preset angle before being fixed, the eccentric shaft is installed, the installation angle of the eccentric shaft can be rapidly indicated, the installation steps are simplified, the installation accuracy is improved, the adjustment frequency is reduced, the installation efficiency of the eccentric shaft assembly in the trial production process is improved, and the trial production quality is improved. Frequent reworking is avoided, and the cost of the trial production stage is greatly reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of compressor parts, and in particular relates to an eccentric shaft auxiliary installation mechanism and a scroll compressor. Background Art

[0002] The description in this section merely provides background information related to the disclosure of the present utility model and does not constitute prior art.

[0003] In the prior art, the moving plate of the scroll compressor is connected to the rotor of the motor through an eccentric shaft. Due to different product models, the deflection angle of the eccentric shaft is different. In the mass production process, this step is completed by positioning tooling. However, in the trial production stage, on the one hand, the cost of customized tooling is high, and on the other hand, during the trial production process, the eccentric shaft angle may need to be adjusted. The current general method is to manually combine the eccentric shaft and the rotor, and then use a measuring tool to measure it, and then adjust it. Since the angle is not measured directly, the measurement error is large and the installation accuracy is very low.

[0004] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the utility model and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the utility model. Utility Model Content

[0005] In order to overcome the defects in the prior art, the utility model provides an eccentric shaft auxiliary installation mechanism and a scroll compressor, which can quickly indicate the installation angle of the eccentric shaft, simplify the installation steps, effectively improve the installation efficiency of the eccentric shaft assembly in the trial production stage, and improve the accuracy of the installation.

[0006] The utility model discloses an eccentric shaft auxiliary installation mechanism, comprising:

[0007] A rotor, wherein a through hole is provided at the center of the rotor, and an upper cover and a lower cover are respectively provided at two ends of the rotor;

[0008] An eccentric shaft assembly, the eccentric shaft assembly comprising a transmission shaft embedded in the through hole and an eccentric shaft connected to the transmission shaft;

[0009] Wherein, the surfaces of the upper cover and the lower cover are both provided with dials for indicating the installation angle of the eccentric shaft.

[0010] Furthermore, in the above-mentioned eccentric shaft auxiliary installation mechanism, the dial is a circular dial.

[0011] Furthermore, in the above-mentioned eccentric shaft auxiliary installation mechanism, the dial includes a plurality of indicator lines and digital marks corresponding to the indicator lines.

[0012] Furthermore, in the above-mentioned eccentric shaft auxiliary installation mechanism, the indicator line and the digital mark are a raised structure, a recessed structure or a laser engraving mechanism.

[0013] Furthermore, in the above-mentioned eccentric shaft auxiliary installation mechanism, the eccentric shaft is parallel to the central axis of the transmission shaft and does not overlap.

[0014] Furthermore, in the above-mentioned eccentric shaft auxiliary installation mechanism, the transmission shaft and the eccentric shaft are an integrally formed structure.

[0015] Furthermore, the above-mentioned eccentric shaft auxiliary installation mechanism also includes a counterweight block, one side of which is provided with a shaft body that passes through the upper cover or the lower cover and can be connected to the rotor, the counterweight block can rotate with the rotor, and the counterweight block is slidably connected to the outer wall of the transmission shaft.

[0016] Furthermore, in the above-mentioned eccentric shaft auxiliary installation mechanism, the upper cover and the lower cover have the same structure.

[0017] The utility model also discloses a scroll compressor, which comprises the above-mentioned eccentric shaft auxiliary installation mechanism.

[0018] It can be seen from the above technical solution that the utility model has the following beneficial effects:

[0019] 1. The auxiliary installation mechanism of the eccentric shaft of the utility model is provided with a circumferential dial indicating the installation angle of the eccentric shaft on the surface of the upper cover and the lower cover in the actual implementation process, and the positions of the dial marks of the upper cover and the lower cover are consistent. Since the upper cover and the lower cover have the same structure, such a setting can be used normally even if they are installed upside down, that is, the assembly time can be further reduced, and there is no need to distinguish between the upper cover and the lower cover;

[0020] 2. The eccentric shaft auxiliary installation mechanism described in the utility model can align the eccentric shaft at a preset angle before fixing it during the installation of the eccentric shaft assembly, and then install the eccentric shaft, which can improve the installation efficiency of the eccentric shaft assembly during the trial production process, can quickly indicate the installation angle of the eccentric shaft, simplifies the installation steps, effectively improves the installation efficiency of the eccentric shaft assembly during the trial production stage, improves the accuracy of installation, reduces the number of adjustments, improves the quality of trial production, avoids frequent rework, greatly reduces the cost of the trial production stage, and thus can improve delivery efficiency.

[0021] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of the eccentric shaft auxiliary installation mechanism in the embodiment of the utility model;

[0024] Figure 2 This utility model Figure 1 Front view of

[0025] Figure 3 In the present utility model embodiment Figure 1 Rear view of.

[0026] The figure numbers of the above drawings are: 1, rotor; 2, eccentric shaft assembly; 21, transmission shaft; 22, eccentric shaft; 3, upper cover; 4, lower cover; 5, dial; 6, counterweight. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] It should be noted that in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and to distinguish similar objects. There is no order of precedence between the two, and they cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0029] The utility model is described in detail below with reference to the accompanying drawings and embodiments.

[0030] Reference Figures 1 to 3 , this embodiment provides an eccentric shaft auxiliary installation mechanism, including:

[0031] A rotor 1, wherein a through hole is provided at the center of the rotor 1, and an upper cover 3 and a lower cover 4 are respectively provided at two ends of the rotor 1;

[0032] An eccentric shaft assembly 2, wherein the eccentric shaft assembly 2 comprises a transmission shaft 21 embedded in the through hole and an eccentric shaft 22 connected to the transmission shaft 21;

[0033] The surfaces of the upper cover 3 and the lower cover 4 are both provided with a dial 5 for indicating the installation angle of the eccentric shaft 22 .

[0034] Specifically, in this embodiment, the scale plate 5 is a circular scale plate 5. The circular scale plate 5 is distributed on the surface of the upper cover 3 and the lower cover 4. The actual deflection angle of the eccentric shaft 22 is uncertain. No matter how large the deflection angle is, the 360° circular scale plate 5 can indicate the installation angle of the eccentric shaft 22.

[0035] Specifically, in this embodiment, the scale plate 5 includes a plurality of indicator lines and digital marks corresponding to the indicator lines, and the indicator lines and digital marks are convex structures, concave structures or laser engraving mechanisms.

[0036] Specifically, in this embodiment, the eccentric shaft 22 is parallel to the central axis of the transmission shaft 21 and does not overlap.

[0037] Specifically, in this embodiment, the transmission shaft 21 and the eccentric shaft 22 are an integrally formed structure.

[0038] Specifically, in this embodiment, a counterweight 6 is further included. A shaft body that penetrates the upper cover 3 or the lower cover 4 and can be connected to the rotor 1 is provided on one side of the counterweight 6. The counterweight 6 can rotate with the rotor 1, and the counterweight 6 is slidably connected to the outer wall of the transmission shaft 21. When the rotor 1 rotates, the rotor 1 will swing and vibrate. According to the swing direction of the rotor 1, the counterweight 6 slides in cooperation, so that the rotor 1 is balanced, the swing and vibration of the rotor 1 are reduced, and the stability of the operation of the rotor 1 can be improved.

[0039] Specifically, in this embodiment, the upper cover 3 and the lower cover 4 have the same structure. In actual implementation, the upper cover 3 and the lower cover 4 both have a dial 5 indicating the installation angle of the eccentric shaft 22. Since the upper cover 3 and the lower cover 4 have the same structure, this arrangement can be used normally even if it is installed upside down.

[0040] By means of the above structure, in the actual implementation process, the surfaces of the upper cover 3 and the lower cover 4 are provided with dials, and the positions of the dial marks of the upper cover 3 and the lower cover 4 are consistent. Since the structures of the upper cover 3 and the lower cover 4 are consistent, such a setting can be used normally even if they are installed upside down, that is, the assembly time can be further reduced, and there is no need to distinguish between the upper cover 3 and the lower cover 4; during the installation of the eccentric shaft assembly 2, the eccentric shaft 22 can be aligned with a preset angle before fixing, and then the eccentric shaft 22 can be installed, which can improve the installation efficiency of the eccentric shaft assembly 2 during the trial production process, can quickly indicate the installation angle of the eccentric shaft, simplify the installation steps, effectively improve the installation efficiency of the eccentric shaft assembly during the trial production stage, improve the accuracy of installation, reduce the number of adjustments, improve the quality of trial production, avoid frequent rework, and greatly reduce the cost of the trial production stage, thereby improving delivery efficiency.

[0041] This embodiment also discloses a scroll compressor, which adopts the above-mentioned eccentric shaft 22 auxiliary installation mechanism.

[0042] The utility model uses specific embodiments to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the technical solution and core idea of ​​the utility model. At the same time, for ordinary technicians in this field, according to the idea of ​​the utility model, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the utility model.

Claims

1. An eccentric shaft auxiliary installation mechanism, characterized in that: include: A rotor, wherein a through hole is provided at the center of the rotor, and an upper cover and a lower cover are respectively provided at two ends of the rotor; An eccentric shaft assembly, the eccentric shaft assembly comprising a transmission shaft embedded in the through hole and an eccentric shaft connected to the transmission shaft; Wherein, the surfaces of the upper cover and the lower cover are both provided with dials for indicating the installation angle of the eccentric shaft.

2. The eccentric shaft auxiliary installation mechanism according to claim 1, characterized in that: The scale plate is a circular scale plate.

3. The eccentric shaft auxiliary installation mechanism according to claim 1, characterized in that: The scale plate includes a plurality of indicator lines and numerical marks corresponding to the indicator lines.

4. The eccentric shaft auxiliary installation mechanism according to claim 3, characterized in that: The indicator line and the digital mark are convex structures, concave structures or laser engraving mechanisms.

5. The eccentric shaft auxiliary installation mechanism according to claim 1, characterized in that: The eccentric shaft is parallel to the central axis of the transmission shaft and does not overlap.

6. The eccentric shaft auxiliary installation mechanism according to claim 1, characterized in that: The transmission shaft and the eccentric shaft are an integrally formed structure.

7. The eccentric shaft auxiliary installation mechanism according to claim 1, characterized in that: It also includes a counterweight block, one side of which is provided with a shaft body that penetrates the upper cover or the lower cover and can be connected to the rotor. The counterweight block can rotate with the rotor, and the counterweight block is slidably connected to the outer wall of the transmission shaft.

8. The eccentric shaft auxiliary installation mechanism according to claim 1, characterized in that: The upper cover and the lower cover have the same structure.

9. A scroll compressor, characterized in that: It comprises the eccentric shaft auxiliary installation mechanism as described in any one of claims 1-6.