Photovoltaic module lamination auxiliary tool
By designing a photovoltaic module lamination auxiliary tooling including side plates, reinforcement ribs and top plates, the problem of bubble formation during the lamination of photovoltaic double-glass modules is solved, achieving more efficient production, lower cost and lower risk of explosive plates.
Patent Information
- Application Number
- CN202420617411.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During the lamination process of photovoltaic double-glass modules, snowflake-like bubbles and residual bubbles are prone to appear on the four corners and surrounding edges, resulting in low production efficiency, high cost and high risk of explosive boards.
A photovoltaic module lamination auxiliary tooling is designed, including two side plates, four reinforcement ribs and top plates. A glue container groove is set through the gaps formed by the side plates, reinforcement ribs and backglass glass components to facilitate the discharge of EVA molten glue and gas.
The tooling enhances the strength of the main body through reinforcement ribs, increases the bearing capacity of the side plate, extends the service life, and facilitates gas discharge through the design of the rubber tank, reducing the risk of bubble formation, improving production efficiency, and reducing costs and explosive plate risks.
Smart Images

Figure CN222602909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component product production, in particular to a photovoltaic component lamination auxiliary tooling. Background Art
[0002] When solar photovoltaic double-glass modules are laminated, snowflake-shaped bubbles are prone to appear at the four corners of the modules and bubbles around the edges. Compared with the back panel, the back glass is thicker and more rigid. During the lamination and vacuuming process, the laminating silicone plate is pressed tightly on the four sides of the glass. The edge of the upper glass is subjected to greater force than other parts, resulting in uneven force on the upper glass and deformation. The edge glass deforms downward, causing the air inside the EVA to not be removed in time and gather at the edge of the upper glass, forming residual bubbles.
[0003] During the opening process, since the EVA has not been completely solidified, the elasticity of the glass itself will cause the glass on all sides to recover, and the glass rebounds to gradually precipitate vacuum bubbles on all sides. For the bubbles that appear in the double glass, the existing solution is to use auxiliary frames to make the force on all sides uniform to prevent the four corners from sucking back and generating bubbles. The auxiliary frames are expensive and difficult to place. The existing corner protectors have high requirements for employees and have a high risk of explosion. In order to improve production efficiency, reduce costs and the risk of explosion, there is an urgent need for a lamination auxiliary tooling that is easy to install, low cost, and has a low risk of explosion. Utility Model Content
[0004] The utility model aims to provide a photovoltaic module lamination auxiliary tooling to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic module lamination auxiliary tooling, comprising two side panels, and a back glass assembly is placed inside the two side panels;
[0006] Four reinforcing ribs, the four reinforcing ribs are respectively located on one side of the two side panels close to the back glass assembly;
[0007] The adhesive containing groove is arranged between the gap formed by the side plate and the reinforcing rib and between the side plate and the back glass assembly;
[0008] A top plate is arranged on top of the two side plates.
[0009] Furthermore, the two side panels are stacked and installed by bolts to form an "L"-shaped structure, the thickness of the side panel is 8 mm, and the length of the side panel is 50 mm.
[0010] Furthermore, the back glass assembly is a rectangular structure, and the two side panels are respectively parallel to the edges of the back glass assembly.
[0011] Furthermore, two reinforcing ribs are fixedly connected to the two side panels respectively, and the spacing between the two reinforcing ribs located on the same side panel is 25 mm.
[0012] Furthermore, the reinforcing rib is 2 to 5 mm away from the edge of the back glass assembly.
[0013] Furthermore, the top plate is an isosceles triangle structure, the top plate and the top surface of the side plate are flush with each other, and the waist length of the top plate is smaller than the length of the side plate.
[0014] Compared with the prior art, the utility model provides a photovoltaic module lamination auxiliary tooling, which solves the problems of difficult installation, high cost and high risk of panel explosion of the prior auxiliary tooling through the cooperation of two side panels, four reinforcing ribs and a top panel. The reinforcing ribs strengthen the main body strength of the auxiliary tooling, increase the bearing capacity of the side panels, and extend the service life of the side panels. Glue grooves are formed between the side panels and the reinforcing ribs as well as between the side panels and the edges of the back glass components, which facilitate the discharge of EVA molten glue and gas, and facilitate the extrusion of molten EVA glue and bubbles out of the back glass component. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 The overall structural diagram provided for the embodiment of the utility model;
[0017] Figure 2 A schematic diagram of the structure of the combined installation of the back glass assembly and the auxiliary tooling provided in the embodiment of the utility model;
[0018] Figure 3 A schematic diagram of the top structure provided by an embodiment of the utility model;
[0019] Figure 4 This is a schematic diagram of the planar structure of the glue containing groove provided in an embodiment of the utility model.
[0020] Description of reference numerals:
[0021] 1. Side panel; 2. Back glass assembly; 3. Reinforcement ribs; 4. Glue groove; 5. Top panel. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] See also Figure 1-4 , a photovoltaic module lamination auxiliary tooling, comprising two side panels 1, and a back glass assembly 2 is placed inside the two side panels 1;
[0026] Four reinforcing ribs 3, the four reinforcing ribs 3 are respectively located on one side of the two side panels 1 close to the back glass assembly 2;
[0027] The glue containing groove 4 is arranged between the side plate 1 and the reinforcing rib 3 and the gap formed by the side plate 1 and the back glass assembly 2. The glue containing groove 4 is easy for the EVA molten glue and gas to be discharged;
[0028] The top plate 5 is arranged on the top of the two side plates 1 .
[0029] The two side panels 1 are stacked and installed by bolts to form an "L"-shaped structure. The thickness of the side panel 1 is 8 mm and the length of the side panel 1 is 50 mm.
[0030] The back glass assembly 2 is a rectangular structure, and the two side panels 1 are parallel to the edges of the back glass assembly 2, so that the back glass assembly 2 is evenly stressed;
[0031] Two reinforcing ribs 3 are fixedly connected to the two side panels 1, respectively. The spacing between the two reinforcing ribs 3 on the same side panel 1 is 25 mm. The setting of the reinforcing ribs 3 strengthens the strength of the auxiliary tooling body, increases the bearing capacity of the side panel 1, and prolongs the service life;
[0032] The reinforcing rib 3 is 2 to 5 mm away from the edge of the back glass assembly 2;
[0033] The top plate 5 is an isosceles triangle structure. The top plate 5 is flush with the top surface of the side plate 1. The waist length of the top plate 5 is shorter than that of the side plate 1, which is convenient for personnel to place auxiliary tooling. The existence of the top plate 5 reduces the deviation of tooling and reduces the risk of explosion.
[0034] Working principle: When in use, the auxiliary tooling body composed of two side panels 1 and four reinforcing ribs 3 is placed at the four corners of the back glass component 2. The two side panels 1 are parallel to the short side and long side of the back glass component 2, respectively, so that the component is evenly stressed. The side panels 1 and the reinforcing ribs 3 as well as the side panels 1 and the edges of the back glass component 2 form glue grooves 4 to facilitate the molten EVA glue and bubbles to be squeezed out of the back glass component 2. A top panel 5 is provided above the two side panels 1. The top panel 5 is flush with the top surface of the side panels 1, and the length of the top panel 5 is less than the length of the side panels 1, so that personnel can place the auxiliary tooling conveniently.
[0035] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A photovoltaic module lamination auxiliary tooling, comprising two side panels (1), a back glass assembly (2) being placed inside the two side panels (1), characterized in that: Four reinforcing ribs (3), the four reinforcing ribs (3) being respectively located on one side of the two side panels (1) close to the back glass assembly (2); A glue containing groove (4), wherein the glue containing groove (4) is arranged between the gap formed by the side plate (1) and the reinforcing rib (3) and between the side plate (1) and the back glass assembly (2); A top plate (5), wherein the top plate (5) is arranged on top of the two side plates (1).
2. The photovoltaic module lamination auxiliary tooling according to claim 1, characterized in that: The two side panels (1) are stacked and installed by bolts to form an "L"-shaped structure. The thickness of the side panel (1) is 8 mm, and the length of the side panel (1) is 50 mm.
3. The photovoltaic module lamination auxiliary tooling according to claim 1, characterized in that: The back glass assembly (2) is a rectangular structure, and the two side panels (1) are respectively parallel to the edges of the back glass assembly (2).
4. The photovoltaic module lamination auxiliary tooling according to claim 1, characterized in that: Two reinforcing ribs (3) are respectively fixedly connected to the two side panels (1), and the spacing between the two reinforcing ribs (3) located on the same side panel (1) is 25 mm.
5. The photovoltaic module lamination auxiliary tooling according to claim 1, characterized in that: The reinforcing rib (3) is 2 to 5 mm away from the edge of the back glass assembly (2).
6. The photovoltaic module lamination auxiliary tooling according to claim 1, characterized in that: The top plate (5) is an isosceles triangle structure; the top plate (5) and the top surface of the side plate (1) are flush with each other; and the waist length of the top plate (5) is shorter than that of the side plate (1).