Multifunctional vertical grinding machine for lithium battery

By designing a lithium battery multi-function vertical grinder, the existing grinders are solved, high-precision and lightweight track repair is achieved, and the equipment's use range and flexibility are expanded.

CN222613875UActive Publication Date: 2025-03-14NORTHERN RAIL TRANSIT RAIL TECH (LIAONING) CO LTD
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Patent Information

Application Number
CN202421119208.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-14
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing grinders are inefficient in track repair and have poor battery life. They are likely to cause oil leakage and transmission efficiency of the drive mechanism when used in an inclined position, which affects the grinding efficiency.

Method used

A lithium battery multi-function vertical grinder is designed, which is driven by lithium battery, and the angle adjustment mechanism, vertical shift mechanism and lithium battery body are set to achieve lightweight and high-precision grinding, and can adapt to the grinding needs of different gauges and heights.

Benefits of technology

It improves grinding efficiency and accuracy, reduces equipment weight and labor costs, extends equipment service life, reduces economic losses, and provides a wider grinding range and higher flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a lithium battery multifunctional vertical grinding machine which comprises a rail, a main body frame, rail wheels, a motor body, a grinding wheel grinding device, a horizontal transverse moving frame, an angle adjusting mechanism, a vertical moving mechanism and a lithium battery body, and the rail wheels are installed at the bottom of the main body frame; the horizontal transverse moving frame and the angle adjusting mechanism are installed on the main body frame, the grinding wheel polishing device is fixedly connected to the output end of the motor body, through the arrangement of the angle adjusting mechanism, the vertical moving mechanism and the lithium battery body, the lithium battery polishing machine is lighter than an existing product in the market, the overall weight of the machine is reduced, and the production cost is reduced. According to the rail polishing machine, the labor cost is saved, the polishing precision is high, the high-precision requirement of a rail can be met, the polishing width is large, the time needed by polishing personnel is shortened, the polishing distance can be farther in the window period, the equipment adopts a ternary lithium battery, the equipment is clean, environment-friendly and low in noise, and the body burden of the polishing personnel is relieved.
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Description

Technical Field

[0001] The utility model relates to a lithium-electric multifunctional vertical grinder, belonging to the technical field of lithium-electric multifunctional vertical grinders. Background Art

[0002] At present, after the railway track is installed, it needs to be pre-grinded before it is opened to traffic to remove the rolling scars, decarburization layer, welds at the joints of the rails, improve the surface roughness, and improve the stability and comfort of the train. During the use of the track, due to the repeated action of the alternating load of the train wheels, it is very easy to form various types of damage such as corrugation, fish scales, pitting, and block loss on the surface of the rail, which seriously threatens driving safety. At the same time, avoiding the above defects to accelerate the failure of the rail can extend the service life of the track and reduce economic losses. At present, the main methods of rail repair include grinding, planing, milling and manual grinding. Among them, the use of grinders to repair rails is the most common.

[0003] At present, there are various types of grinders in China, most of which are manually controlled. The grinding head is driven by a gasoline or diesel internal combustion engine, which is extremely inefficient and has poor endurance. It can only be used for small-scale and small-scale track repair work. In addition, since the track is in an I-shaped shape as a whole, the side of its upper side plate has a certain curvature. The grinding head of the current grinder is directly connected to the internal combustion engine, which means that during the grinding process, the entire mechanism needs to be rotated for grinding. When grinding in an inclined position, the internal combustion engine will tilt with the tilt of the grinding tool. When the tilt angle is too large, it will cause oil leakage in the drive mechanism and reduce the transmission efficiency, further affecting the grinding efficiency.

[0004] Therefore, a lithium battery multifunctional vertical grinding machine is proposed. Utility Model Content

[0005] In view of this, the utility model provides a lithium-powered multifunctional vertical grinder to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the utility model is achieved as follows: a lithium-ion multifunctional vertical grinder, comprising rails, a main frame, track wheels, a motor body, a grinding wheel grinding device, a horizontal transverse frame, an angle adjustment mechanism, a vertical movement mechanism and a lithium battery body, wherein the track wheels are installed at the bottom of the main frame, the horizontal transverse frame and the angle adjustment mechanism are both arranged at the top of the main frame, the grinding wheel grinding device is fixedly connected to the output end of the motor body, the motor body is fixedly installed at the top of the inner side of the vertical movement mechanism, and the lithium battery body is fixedly installed at the front side of the main frame.

[0007] Further preferably, the main frame is arranged on the top of the rail, and the horizontal transverse frame and the angle adjustment mechanism are both arranged on the top of the main frame.

[0008] Further preferably, the angle adjustment mechanism includes a rotating motor, a rotating driving gear, a rack plate and a support frame, the rotating motor is fixedly installed on the inner side of the rotating bracket, the fixed connection is to the output end of the rotating motor, the rack plate is movably connected to the inner side of the rotating bracket, the outer side of the rack plate is arc-shaped, the outer side of the rack plate is provided with a tooth groove, and the rotating driving gear is meshed with the outer side of the rack plate.

[0009] Further preferably, a circular arc angle scale is movably connected to the front side of the rotating bracket, and a rotating indicator plate is fixedly installed on the front side of the rotating bracket, with the indicator end of the rotating indicator plate facing the angle scale.

[0010] Further preferably, the vertical movement mechanism is arranged at the top of the rotating bracket, and the vertical movement mechanism includes a driving assembly, a screw rod and a vertical movement bracket, the driving assembly is installed on the top of the rotating bracket, the vertical movement bracket is threadedly connected to the bottom of the screw rod surface, and the driving assembly is fixedly connected to the top of the screw rod.

[0011] Further preferably, the lithium battery body comprises a digital display module and a GPS positioning module, and both the digital display module and the GPS positioning module are arranged inside the lithium battery body.

[0012] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0013] 1. The utility model is lighter than existing products on the market by setting an angle adjustment mechanism, a vertical movement mechanism and a lithium battery body, which reduces the overall weight of the equipment and saves labor costs. It has high grinding accuracy and can meet the high-precision requirements of the track. The grinding width is large, which shortens the time required for grinders and enables grinders to grind farther distances during the window period. The equipment uses a ternary lithium battery, which is clean, environmentally friendly, and has low noise, reducing the physical burden on grinders.

[0014] 2. The utility model sets rails and a main frame, and the length of the main frame is greater than a set value, so that the moving space of the horizontal transverse frame and the angle adjustment mechanism perpendicular to the rail direction is greater than the set value, and then the main frame can be extended and retracted above the rail to achieve grinding work on different track gauges. By setting the angle adjustment mechanism, the angle of the grinding wheel grinding device during grinding can be easily adjusted, thereby increasing the grinding range. By setting the angle scale and the rotating indicator plate, the specific value of the angle adjustment can be easily understood, thereby facilitating more practical adjustment of the grinding angle of the motor body and the grinding wheel grinding device. By setting the vertical movement mechanism, the height of the motor body and the grinding wheel grinding device can be easily adjusted, thereby achieving grinding work on rails of different heights and expanding the overall use range of the equipment.

[0015] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a schematic diagram of the front structure of the main body of the utility model;

[0018] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the motor of the utility model;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the utility model.

[0021] Figure numerals: 1. Rail; 2. Main frame; 3. Track wheel; 4. Angle adjustment mechanism; 41. Rotating bracket; 42. Rotating motor; 43. Rotating driving gear; 44. Rack plate; 45. Angle scale; 46. Rotating indicator plate; 47. Support frame; 5. Motor body; 6. Grinding wheel grinding device; 7. Vertical movement mechanism; 71. Drive assembly; 72. Screw rod; 73. Vertical movement bracket; 8. Lithium battery body; 81. Digital display module; 82. GPS positioning module; 9. Horizontal transverse movement frame. DETAILED DESCRIPTION

[0022] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0023] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0024] Example 1

[0025] like Figure 1-4 As shown, an embodiment of the utility model provides a lithium-powered multifunctional vertical grinder, comprising a rail 1, a main frame 2, a track wheel 3, a motor body 5, a grinding wheel grinding device 6, a horizontal transverse frame 9, an angle adjustment mechanism 4, a vertical movement mechanism 7 and a lithium battery body 8. The track wheel 3 is installed at the bottom of the main frame 2, the horizontal transverse frame 9 and the angle adjustment mechanism 4 are both arranged at the top of the main frame 2, the grinding wheel grinding device 6 is fixedly connected to the output end of the motor body 5, the motor body 5 is fixedly installed at the top of the inner side of the vertical movement mechanism 7, and the lithium battery body 8 is fixedly installed on the front side of the main frame 2.

[0026] By arranging the angle adjustment mechanism 4, the vertical movement mechanism 7 and the lithium battery body 8, the utility model is lighter than the existing products on the market, reduces the overall weight of the equipment, saves labor costs, has high grinding accuracy, can meet the high-precision requirements of the track, has a large grinding width, shortens the time required for grinding personnel, and enables grinding a longer distance during the window period. The equipment uses a ternary lithium battery, which is clean, environmentally friendly, and has low noise, reducing the physical burden on the grinder.

[0027] Example 2

[0028] In one embodiment, the main frame 2 is arranged on the top of the rail 1, the horizontal traverse frame 9 and the angle adjustment mechanism 4 are both arranged on the top of the main frame 2, the angle adjustment mechanism 4 includes a rotary motor 42, a rotary driving gear 43, a rack plate 44 and a support frame 47, the rotary motor 42 is fixedly installed on the inner side of the rotary bracket 41, 43 is fixedly connected to the output end of the rotary motor 42, the rack plate 44 is movably connected to the inner side of the rotary bracket 41, the outer side of the rack plate 44 is arc-shaped, the outer side of the rack plate 44 is provided with a tooth groove, the rotary driving gear 43 is meshed with the outer side of the rack plate 44, and the front side of the rotary bracket 41 is movably connected with an arc-shaped An angle scale 45 is provided, a rotating indicator plate 46 is fixedly mounted on the front side of the rotating bracket 41, and the indicating end of the rotating indicator plate 46 faces the angle scale 45. The vertical movement mechanism 7 is arranged at the top of the rotating bracket 41, and the vertical movement mechanism 7 includes a driving assembly 71, a screw rod 72 and a vertical movement bracket 73. The driving assembly 71 is installed on the top of the rotating bracket 41, and the vertical movement bracket 73 is threadedly connected to the bottom of the surface of the screw rod 72. The driving assembly 71 is fixedly connected to the top of the screw rod 72. The lithium battery body 8 includes a digital display module 81 and a GPS positioning module 82. The digital display module 81 and the GPS positioning module 82 are both arranged inside the lithium battery body 8.

[0029] By setting the rail 1 and the main frame 2, the length of the main frame 2 is greater than the set value, so that the moving space of the horizontal transverse frame 9 and the angle adjustment mechanism 4 perpendicular to the rail 1 is greater than the set value, and then the main frame 2 can be extended and retracted above the rail 1 to achieve grinding work for different track gauges. By setting the angle adjustment mechanism 4, the angle of the grinding wheel grinding device 6 during grinding can be easily adjusted, thereby increasing the grinding range. By setting the angle scale 45 and the rotating indicator plate 46, the specific value of the angle adjustment can be easily understood, thereby facilitating more practical adjustment of the grinding angle of the motor body 5 and the grinding wheel grinding device 6. By setting the vertical movement mechanism 7, the height of the motor body 5 and the grinding wheel grinding device 6 can be easily adjusted, thereby achieving grinding work for rails 1 of different heights and expanding the overall use range of the equipment. By setting the digital display module 81 and the GPS positioning module 82, the remaining battery power can be reflected and the lithium battery body 8 can be positioned by GPS.

[0030] When the utility model is working: the telescopic width of the main frame 2 is adjusted according to the width of the rail 1, so that the track wheel 3 falls into the top of the rail 1, and then according to the requirements of grinding, through the mutual cooperation of the rotating bracket 41, the rotating motor 42, the rotating driving gear 43, and the rack plate 44, the motor body 5 drives the grinding wheel grinding device 6 to adjust the angle according to the grinding requirements, and then through the mutual cooperation of the driving component 71, the screw rod 72 and the vertical moving bracket 73, the motor body 5 drives the grinding wheel grinding device 6 downward to contact the top of the rail 1, and then the output end of the motor body 5 drives the grinding wheel grinding device 6 to rotate, thereby realizing the grinding of the rail 1.

[0031] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A lithium battery multifunctional vertical grinding machine, characterized by: The invention comprises a rail (1), a main frame (2), a track wheel (3), a motor body (5), a grinding wheel grinding device (6), a horizontal traverse frame (9), an angle adjustment mechanism (4), a vertical movement mechanism (7) and a lithium battery body (8), wherein the track wheel (3) is mounted on the bottom of the main frame (2), the horizontal traverse frame (9) and the angle adjustment mechanism (4) are both arranged on the top of the main frame (2), the grinding wheel grinding device (6) is fixedly connected to the output end of the motor body (5), the motor body (5) is fixedly mounted on the top of the inner side of the vertical movement mechanism (7), and the lithium battery body (8) is fixedly mounted on the front side of the main frame (2).

2. A lithium battery multifunctional vertical grinding machine according to claim 1, characterized in that: The main frame (2) is arranged on the top of the rail (1), and the horizontal transverse movement frame (9) and the angle adjustment mechanism (4) are both arranged on the top of the main frame (2).

3. A lithium battery multifunctional vertical grinding machine according to claim 1, characterized in that: The angle adjustment mechanism (4) comprises a rotary motor (42), a rotary driving gear (43), a rack plate (44) and a support frame (47); the rotary motor (42) is fixedly mounted on the inner side of the rotary support frame (41); the gear (43) is fixedly connected to the output end of the rotary motor (42); the rack plate (44) is movably connected to the inner side of the rotary support frame (41); the outer side of the rack plate (44) is in an arc shape; the outer side of the rack plate (44) is provided with tooth grooves; the rotary driving gear (43) meshes with the outer side of the rack plate (44).

4. A lithium battery multifunctional vertical grinding machine according to claim 3, characterized in that: The front side of the rotating bracket (41) is movably connected to a circular arc angle scale (45), and the front side of the rotating bracket (41) is fixedly mounted with a rotating indicator plate (46), with the indicator end of the rotating indicator plate (46) facing the angle scale (45).

5. The lithium battery multifunctional vertical grinding machine according to claim 3, characterized in that: The vertical movement mechanism (7) is arranged on the top of the rotating bracket (41), and the vertical movement mechanism (7) comprises a driving assembly (71), a screw rod (72) and a vertical movement bracket (73). The driving assembly (71) is installed on the top of the rotating bracket (41), the vertical movement bracket (73) is threadedly connected to the bottom of the surface of the screw rod (72), and the driving assembly (71) is fixedly connected to the top of the screw rod (72).

6. The lithium battery multifunctional vertical grinding machine according to claim 1, characterized in that: The lithium battery body (8) comprises a digital display module (81) and a GPS positioning module (82), and the digital display module (81) and the GPS positioning module (82) are both arranged inside the lithium battery body (8).