Welding tool for high-voltage distribution box

By designing high-voltage distribution box welding tooling, including rotating mechanism and pressing mechanism, the problems of fatigue and production efficiency reduction caused by frequent rotation of the box during welding are solved, and more efficient and comfortable welding operations are achieved.

CN222626723UActive Publication Date: 2025-03-18SHANXI JIYING INNOVATION INFORMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421125272.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the welding process of high-voltage distribution box, welding workers need to frequently rotate the box, resulting in fatigue and reduced production efficiency.

Method used

A high-voltage distribution box welding tool is designed, including a welding table, a rotating mechanism and a pressing mechanism. The rotating mechanism realizes rapid rotation of the high-voltage distribution box by placing the rotating disc and the pallet. The pressing mechanism ensures the stable operation of the rotating mechanism through the cooperation of the elliptical groove and the circular groove.

Benefits of technology

This tooling makes the rotation of the high-voltage distribution box easier and more efficient, reduces the fatigue of welding workers, and improves work efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-voltage distribution box welding equipment, in particular to a high-voltage distribution box welding tool. According to the technical scheme, the high-voltage distribution box welding device comprises a welding table and further comprises a rotating mechanism installed on the welding table and used for allowing welding personnel to place a high-voltage distribution box and rapidly adjust the position; and the treading and pressing mechanism is arranged at the bottom of the welding table and used for clamping the adjusted rotating mechanism. Through cooperation of the rotating disc, the pedal, the welding table, the treading and pressing mechanism, the rotating mechanism and other structures, the high-voltage distribution box placed on the rotating disc is very easy to rotate, the time of a welding worker for adjusting the position of the box body is saved, and the working efficiency is improved. And meanwhile, the resistance of rotating the box body is reduced, the fatigue feeling of welding workers can be relieved, and operation is easier and more comfortable. And a more convenient and comfortable working environment is provided, welding workers can concentrate on completing the welding task, and the working quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-voltage distribution box welding equipment, in particular to a high-voltage distribution box welding tool. Background Art

[0002] High-voltage distribution box is a device used in power transmission and distribution systems to control, protect and distribute electrical energy. It usually includes components such as circuit breakers, disconnectors, grounding switches, current transformers, voltage transformers, protection devices, instruments, etc., and the corresponding equipment can be configured as needed. High-voltage distribution boxes are mainly used in places such as transmission stations, substations, industrial and mining enterprises, and large buildings. They are used to receive high-voltage electrical energy from transformers and distribute it to various circuits or equipment in a safe and reliable manner. Some small high-voltage distribution boxes are usually assembled from multiple metal plates by welding and other methods. When assembling the high-voltage distribution box, multiple metal plates need to be placed on the workbench, and handheld welding equipment is used to weld the spliced ​​metal plates.

[0003] At present, in order to facilitate welding, it is usually necessary to rotate and adjust the placement of the high-voltage distribution box. At the same time, the welding workers will also appropriately adjust their posture and the position of the welding tools to ensure that the welding operation can be carried out conveniently. However, when the high-voltage distribution box is rotated on the workbench, the friction generated by the contact between the box and the workbench will make the welder feel very tired when manually rotating the box. When the worker is overworked, he cannot maintain high efficiency in welding work, which will affect production efficiency and work quality. Utility Model Content

[0004] The utility model aims to provide a high-voltage distribution box welding tool to solve the problems existing in the background technology.

[0005] The technical solution of the utility model is: a high-voltage distribution box welding tool, comprising a welding table, and also comprising: a rotating mechanism installed on the welding table for a welder to place the high-voltage distribution box and quickly adjust the position; a stepping mechanism, arranged at the bottom of the welding table for clamping the rotating mechanism after adjustment.

[0006] Optionally, the rotating mechanism includes a placing rotating disk movably arranged in the middle of the placing table, a tray is fixedly connected to the upper surface of the placing table, an annular protrusion for supporting the placing rotating disk is fixedly connected to the tray, a plurality of balls distributed in a circular array are provided on the top of the annular protrusion, a rotating support rod is fixedly connected to the lower surface of the placing rotating disk, and the rotating support rod is connected to the stepping mechanism.

[0007] Optionally, the pedaling mechanism includes a pedal plate fixedly connected to the bottom of the placing table, the upper surface of the pedal plate is provided with an elliptical groove and a circular groove that are interconnected, the interior of the circular groove is provided with a circular telescopic plate, the interior of the elliptical groove is provided with an elliptical plate fixedly connected to the circular telescopic plate, the upper surface of the circular telescopic plate is fixedly connected with a bevel gear, and the end of the rotating support rod close to the circular telescopic plate is provided with a slot for clamping the bevel gear to prevent rotation.

[0008] Optionally, a pair of return springs for pushing the elliptical plate to return to its original position are provided inside the elliptical groove, one end of the return spring is fixedly connected to the inner bottom wall of the elliptical groove, and the other end of the return spring is fixedly connected to the elliptical plate.

[0009] Optionally, a plurality of rubber strips arranged in a linear manner are fixedly connected to the upper surface of the elliptical plate.

[0010] Optionally, one end of the welding table is fixedly connected to a placement table for placing welding parts, and the upper surface of the placement table is fixedly connected to a surrounding plate for limiting the parts from sliding out of the placement table.

[0011] Optionally, the welding table is located directly in front of the welder and is provided with an inclined material guide plate for transporting the welded high-voltage distribution box to a designated position, the inclined material guide plate is provided with an anti-slip baffle for preventing the high-voltage distribution box from sliding out of the inclined material guide plate, and the upper surface of one end of the inclined material guide plate is fixedly connected to a limiting baffle, and the limiting baffle is provided with an anti-collision pad for preventing collision with the high-voltage distribution box.

[0012] Compared with the prior art, the utility model has the following beneficial technical effects:

[0013] The utility model utilizes the coordination of structures such as a rotating disk, a pedal plate, a welding table, a pedal mechanism and a rotating mechanism to make the high-voltage distribution box placed on the rotating disk very easy to rotate, which not only saves the time of welding workers in adjusting the box position, but also improves work efficiency.

[0014] The resistance of the rotating box is further reduced, which can reduce the fatigue of welders and make the operation easier and more comfortable. It provides a more convenient and comfortable working environment, which is conducive to welders to concentrate on completing welding tasks and improve work quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A structural schematic diagram of a high-voltage distribution box welding tooling of the utility model is given;

[0016] Figure 2 for Figure 1 Schematic diagram of the split structure of the central rotating mechanism and the stepping mechanism;

[0017] Figure 3 for Figure 2 A partial structural diagram of

[0018] Figure 4 for Figure 2 Schematic diagram of the split structure of the middle pedal mechanism.

[0019] Figure numerals: 1. placing table; 11. enclosure; 2. welding table; 21. anti-slip baffle; 3. inclined guide plate; 31. limit baffle; 32. anti-collision pad; 4. placing rotating disk; 41. rotating support rod; 42. slot; 5. pedal; 51. elliptical slot; 52. circular slot; 53. elliptical plate; 54. circular telescopic plate; 55. bevel gear; 56. reset spring; 57. rubber strip; 6. tray; 61. annular protrusion; 62. ball. DETAILED DESCRIPTION

[0020] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0021] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0022] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] It should be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example

[0027] like Figure 1-4 As shown, the utility model proposes a high-voltage distribution box welding tool, including a welding table 2, one end of the welding table 2 is fixedly connected to a placement table 1 for placing welding parts, the upper surface of the placement table 1 is fixedly connected to a fence 11 for limiting the parts from sliding out of the placement table 1, and also includes: a rotating mechanism installed on the welding table 2 for welders to place the high-voltage distribution box and quickly adjust the position; a stepping mechanism, arranged at the bottom of the welding table 2, for clamping the adjusted rotating mechanism.

[0028] Furthermore, the rotating mechanism includes a rotating disk 4 movably arranged in the middle of the placing table 1, and a tray 6 is fixedly connected to the upper surface of the placing table 1. The upper surface of the tray 6 is provided with a device for increasing the friction between the high-voltage distribution box and the tray 6, so that the high-voltage distribution box is tightly attached to the tray 6, and then rotated by the rotating mechanism at the bottom of the rotating disk 4. An annular protrusion 61 for supporting the rotating disk 4 is fixedly connected to the tray 6, and a plurality of balls 62 distributed in a circular array are provided on the top of the annular protrusion 61. The function of the balls 62 is to make it more convenient and easy to support the rotating disk 4 through the tray 6. A rotating support rod 41 is fixedly connected to the lower surface of the rotating disk 4, and the rotating support rod 41 is connected to the stepping mechanism.

[0029] The stepping mechanism includes a stepping plate 5 fixedly connected to the bottom of the placing table 1, and the upper surface of the stepping plate 5 is provided with an elliptical groove 51 and a circular groove 52 that are interconnected, and a circular telescopic plate 54 is provided inside the circular groove 52, and an elliptical plate 53 fixedly connected to the circular telescopic plate 54 is provided inside the elliptical groove 51, and a plurality of rubber strips 57 arranged linearly are fixedly connected to the upper surface of the elliptical plate 53, and the function of the rubber strips 57 is to increase the friction between the foot and the elliptical plate 53 to prevent the foot from sliding when stepping on the elliptical plate 53. A bevel gear 55 is fixedly connected to the upper surface of the circular telescopic plate 54, and a slot 42 is provided at one end of the rotating support rod 41 close to the circular telescopic plate 54 for clamping the bevel gear 55 to prevent rotation, and the shape of the slot 42 is the same as that of the bevel gear 55.

[0030] Secondly, a pair of return springs 56 are provided inside the elliptical groove 51 for pushing the elliptical plate 53 to return to its original position. The function of the return springs 56 is to make the elliptical plate 53 slide to its original depth along the elliptical groove 51 through the elastic thrust of the return springs 56 when the elliptical plate 53 is not stepped on, and finally make the bevel gear 55 re-enter the groove 42 at the bottom of the rotating support rod 41. One end of the return spring 56 is fixedly connected to the inner bottom wall of the elliptical groove 51, and the other end of the return spring 56 is fixedly connected to the elliptical plate 53.

[0031] Furthermore, the welding table 2 is located directly in front of the welder and is provided with an inclined guide plate 3 for transporting the welded high-voltage distribution box to a designated position. The inclined guide plate 3 is provided with an anti-slip baffle 21 for preventing the high-voltage distribution box from sliding out of the inclined guide plate 3. A limiting baffle 31 is fixedly connected to the upper surface of one end of the inclined guide plate 3, and the limiting baffle 31 is provided with an anti-collision pad 32 for preventing the high-voltage distribution box from bumping.

[0032] In this embodiment, when it is necessary to use the high-voltage distribution box welding tool, the welder needs to sit directly opposite the inclined guide plate 3 and at a right angle to the connection between the placement table 1 and the welding table 2, and then move the high-voltage distribution box to be welded to the placement rotating disk 4, and then the high-voltage distribution box can be welded by the welding tool. When it is necessary to use the parts on the placement table 1 to weld to the high-voltage distribution box on the placement rotating disk 4 during the welding process, you can turn around to pick and place, which is convenient and fast. When it is necessary to adjust the position of the high-voltage distribution box on the placement rotating disk 4, use the foot to press the elliptical plate 53 downward, and the elliptical plate 53 drives the circular telescopic plate 54 and the bevel gear 55 to disengage from the card slot 42 at the bottom of the rotating support rod 41 in turn. At this time, you only need to rotate the high-voltage distribution box placed on the rotating disk 4, and support it by placing the tray 6 on the lower surface of the rotating disk 4, and at the same time make the multiple balls 62 on the annular protrusion 61, so that the manual rotation of the high-voltage distribution box placed on the rotating disk 4 is easier and smoother. After the high-voltage distribution box on the rotating disk 4 is rotated to the specified position, it is only necessary to loosen the elliptical plate 53 on the foot, and the elliptical plate 53 is restored to its original position through a pair of return springs 56 in the elliptical groove 51, so that the elliptical plate 53 drives the circular telescopic plate 54 and the bevel gear 55 to re-enter the groove 42 at the bottom of the rotating support rod 41, and finally restrict the rotation of the rotating disk 4 on the rotating support rod 41, so as to prevent the high-voltage distribution box on the rotating disk 4 from rotating and moving at will during welding.

[0033] The preferred embodiments of the utility model of the above utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-voltage distribution box welding tool, comprising a welding table (2), characterized in that: Also includes: A rotating mechanism, installed on the welding table (2) and used for the welding personnel to place the high-voltage distribution box and quickly adjust the position; A stepping mechanism, arranged at the bottom of the welding table (2) and used to clamp the rotating mechanism after adjustment; The rotating mechanism comprises a placement rotating disk (4) movably arranged in the middle of the placement platform (1); a tray (6) is fixedly connected to the upper surface of the placement platform (1); an annular protrusion (61) for supporting the placement rotating disk (4) is fixedly connected to the tray (6); a plurality of balls (62) distributed in a circular array are arranged on the top of the annular protrusion (61); a rotating support rod (41) is fixedly connected to the lower surface of the placement rotating disk (4); and the rotating support rod (41) is connected to the stepping mechanism; The stepping mechanism comprises a stepping plate (5) fixedly connected to the bottom of the placing platform (1); the upper surface of the stepping plate (5) is provided with an elliptical groove (51) and a circular groove (52) which are interconnected; a circular telescopic plate (54) is provided inside the circular groove (52); an elliptical plate (53) fixedly connected to the circular telescopic plate (54) is provided inside the elliptical groove (51); a bevel gear (55) is fixedly connected to the upper surface of the circular telescopic plate (54); and a clamping groove (42) for clamping the bevel gear (55) to prevent rotation is provided at one end of the rotating support rod (41) close to the circular telescopic plate (54).

2. A high-voltage distribution box welding tool according to claim 1, characterized in that: A pair of return springs (56) are provided inside the elliptical groove (51) for pushing the elliptical plate (53) to return to its original position. One end of the return spring (56) is fixedly connected to the inner bottom wall of the elliptical groove (51), and the other end of the return spring (56) is fixedly connected to the elliptical plate (53).

3. A high-voltage distribution box welding tool according to claim 1, characterized in that: A plurality of rubber strips (57) arranged in a linear manner are fixedly connected to the upper surface of the elliptical plate (53).

4. A high-voltage distribution box welding tool according to claim 1, characterized in that: One end of the welding table (2) is fixedly connected to a placement table (1) for placing welding parts, and the upper surface of the placement table (1) is fixedly connected to a surrounding plate (11) for limiting the parts from sliding out of the placement table (1).

5. A high-voltage distribution box welding tool according to claim 1, characterized in that: The welding table (2) is provided with an inclined material guide plate (3) located directly in front of the welder for conveying the welded high-voltage distribution box to a designated position, the inclined material guide plate (3) is provided with an anti-slip baffle (21) for preventing the high-voltage distribution box from sliding out of the inclined material guide plate (3), the upper surface of one end of the inclined material guide plate (3) is fixedly connected to a limit baffle (31), and the limit baffle (31) is provided with an anti-collision pad (32) for preventing the high-voltage distribution box from being bumped.