Neck water drum device of glass kiln

By designing a glass kiln bottle water pack device containing cooling pipes and adjustment components, the problem of low accuracy of water temperature adjustment in the prior art is solved, and the stable control of the glass liquid cooling effect is achieved, and the occurrence of defects is avoided.

CN222665683UActive Publication Date: 2025-03-25HENAN SUNSHINE ELECTRIC TECH CO LTD +1

Patent Information

Application Number
CN202420446055.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-03-25
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing water temperature adjustment accuracy of the botched water packs is low, resulting in unstable cooling effect of the glass liquid and prone to defects such as stones and stripes.

Method used

A glass kiln bottleneck water pack device is designed, including a support assembly, a water pack assembly and a regulating assembly. The water pack assembly includes a cooling pipe, the cooling pipe consists of a water inlet pipe and a water outlet pipe, and the adjustment assembly includes a first solenoid valve, a second solenoid valve, a thermocouple and a control module. The water temperature in the water pipe is detected by the thermocouple and the solenoid valve is controlled by the control module to accurately adjust the cooling water temperature.

Benefits of technology

The precise adjustment of the cooling water temperature of the glass liquid is achieved, and the cooling effect of the glass liquid is stabilized and controlled, avoiding the occurrence of defects such as stones and stripes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222665683U_ABST
    Figure CN222665683U_ABST
Patent Text Reader

Abstract

The utility model relates to a glass kiln neck water drum device which is partially arranged in a kiln in a penetrating mode and comprises a supporting assembly, a water drum assembly and an adjusting assembly. The water bag assembly is connected with the supporting assembly, the water bag assembly comprises at least one group of cooling pipelines, each group of cooling pipelines comprises a water inlet pipeline and a water outlet pipeline, the water inlet pipeline is communicated with the water outlet pipeline, and the height of the water inlet pipeline is lower than that of molten glass. The adjusting assembly comprises a first electromagnetic valve, a second electromagnetic valve, at least one group of thermocouples and a control module, the first electromagnetic valve is arranged on the water inlet pipeline, the second electromagnetic valve is arranged on the water outlet pipeline, at least one group of thermocouples are arranged on the water outlet pipeline, and the first electromagnetic valve, the second electromagnetic valve and the thermocouples are all electrically connected with the control module. According to the technical scheme, the problem that in the prior art, the water temperature adjusting accuracy of the neck water bag is low is effectively solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of float glass production, and in particular to a glass furnace neck water bag device. Background Art

[0002] The neck water bag is an important component of the glass kiln. It is located above the neck. The neck water bag is partially immersed in the molten glass, which can intercept the scum on the molten glass from flowing to the cooling part. The circulating water in the water bag can cool the molten glass. Due to the obstruction of the water bag to the upper layer of molten glass, the flow rate of the molten glass in the front clarification part is slowed down, and the temperature of the molten glass in the clarification part can be increased to a certain extent, which is beneficial to the clarification of the molten glass.

[0003] The existing neck water bag (for example: the authorization announcement number is: CN210193667U, the name is: a float glass melting furnace neck water bag) is provided with an upper and lower layer of steel pipes, and at least one layer of the steel pipes is located in the glass liquid. Circulating water is passed through the steel pipes to cool the glass liquid. However, in actual production, the temperature of the circulating water is easily affected by the temperature difference between day and night or the weather changes. Fluctuation, resulting in the cooling effect of the glass liquid is affected, and defects such as stones and streaks are prone to occur in subsequent operations. Utility Model Content

[0004] The present application provides a glass furnace neck water bag device to solve the problem of low accuracy in regulating the water temperature of the neck water bag in the prior art.

[0005] According to a glass kiln neck water bag device provided in the present application, part of the structure of the glass kiln neck water bag device is installed in the kiln, including: a support assembly, a water bag assembly and an adjustment assembly. The water bag assembly is connected to the support assembly, and the water bag assembly includes a cooling pipe. At least one group of cooling pipes is provided, and each group of cooling pipes includes an inlet pipe and an outlet pipe. The inlet pipe and the outlet pipe are connected, and the height of the inlet pipe is lower than the height of the glass liquid. The adjustment assembly includes a first solenoid valve, a second solenoid valve, a thermocouple and a control module. The first solenoid valve is provided on the inlet pipe, and the second solenoid valve is provided on the outlet pipe. At least one group of thermocouples is provided, and at least one group of thermocouples is provided on the outlet pipe. The first solenoid valve, the second solenoid valve and the thermocouple are all electrically connected to the control module.

[0006] In some embodiments, the water inlet pipe and the water outlet pipe are placed overlappingly, and the water outlet pipe is located above the water inlet pipe.

[0007] In some embodiments, the cooling pipe comprises a cooling section, a connecting section and a supporting section, the cooling section is connected to a first end of the connecting section, and a second end of the connecting section is connected to the supporting section.

[0008] In some embodiments, the support assembly includes a support structure and a lifting structure, the support structure is disposed on the circumferential outer side of the support segment, and the support structure is connected to the lifting structure.

[0009] In some embodiments, the lifting structure includes a driving motor, a lifting screw and a nut seat, the driving motor is transmission-connected to the lifting screw, and the nut seat is movably sleeved on the circumferential outer side of the lifting screw and cooperates with the lifting screw thread.

[0010] In some embodiments, there are multiple drive motors and multiple lifting screws, and the drive motors and the lifting screws correspond one to one. The drive motor is electrically connected to the control module.

[0011] In some embodiments, the support structure includes a support seat, a connecting plate and a support frame. The lifting screw is rotatably arranged in the support seat. The support seat and the connecting plate are fixedly connected. The support frame is arranged on the connecting plate and faces the direction of the cooling pipe.

[0012] In some embodiments, the support frame has a matching hole, and the support section is inserted into the matching hole.

[0013] In some embodiments, the water bag assembly also includes a scraper structure, which includes a slider, a scraper plate and a scraper rod. The first surface of the scraper plate is connected to the slider, and the second surface of the scraper plate is rotatably connected to the scraper rod. The scraper rod has a first connecting section and a hand-held section, and the first connecting section and the hand-held section are rotatably connected.

[0014] In some embodiments, a slide groove is provided on the outer side of the cooling section pipe wall, and the slider is movably provided in the slide groove.

[0015] The technical solution of the present application is applied to a glass furnace neck water bag device, comprising: a support assembly, a water bag assembly and an adjustment assembly. The water bag assembly is connected to the support assembly and supported by the support assembly to prevent the water bag assembly from tilting and causing glass liquid to overflow. The water bag assembly comprises a cooling pipe, and at least one group of cooling pipes is provided. Each group of cooling pipes comprises an inlet pipe and an outlet pipe, and the inlet pipe and the outlet pipe are connected. The height of the inlet pipe is lower than the height of the glass liquid. The inlet pipe is immersed in the glass liquid to cool the glass liquid and block the unmelted scum or insoluble matter in the glass liquid. The regulating component includes a first solenoid valve, a second solenoid valve, a thermocouple and a control module. The first solenoid valve is arranged on the water inlet pipe, the second solenoid valve is arranged on the water outlet pipe, at least one group of thermocouples is arranged, and at least one group of thermocouples is arranged on the water outlet pipe. The first solenoid valve, the second solenoid valve and the thermocouple are all electrically connected to the control module. The thermocouple can detect the temperature of the water in the water outlet pipe and transmit the detection result to the control module. The control module controls the first solenoid valve and the second solenoid valve according to the detection result to achieve precise regulation of the water temperature of the cooling pipe, thereby controlling the cooling effect of the glass liquid within the required range. The technical solution of the present application effectively solves the problem of low accuracy of water temperature regulation of the neck water bag in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0018] Figure 1 A schematic structural diagram of a glass furnace neck water bag device according to an embodiment of the present application is shown;

[0019] Figure 2 A schematic diagram of the top view of the water bag assembly of an embodiment of the present application is shown.

[0020] The above drawings include the following reference numerals:

[0021] 10. Support assembly; 11. Support structure; 111. Support seat; 112. Support frame; 12. Lifting structure; 121. Drive motor; 122. Lifting screw; 123. Nut seat; 20. Water bag assembly; 21. Cooling pipe; 211. Water inlet pipe; 212. Water outlet pipe; 22. Scraper structure; 221. Slider; 222. Scraper plate; 223. Scraper rod; 30. Adjustment assembly; 31. First solenoid valve; 32. Second solenoid valve; 33. Thermocouple; 34. Control module. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0024] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0025] like Figure 1As shown, the embodiment relates to a glass kiln neck water bag device, the glass kiln neck water bag device part of the structure is arranged in the kiln, and is characterized in that it includes: a support assembly 10, a water bag assembly 20 and an adjustment assembly 30. The water bag assembly 20 is connected to the support assembly 10, and the water bag assembly 20 includes a cooling pipe 21, and the cooling pipe 21 is at least provided in one group, and each group of cooling pipes 21 includes an inlet pipe 211 and an outlet pipe 212, and the inlet pipe 211 and the outlet pipe 212 are connected, and the height of the inlet pipe 211 is lower than the height of the glass liquid. The adjustment assembly 30 includes a first solenoid valve 31, a second solenoid valve 32, a thermocouple 33 and a control module 34, the first solenoid valve 31 is arranged on the inlet pipe 211, the second solenoid valve 32 is arranged on the outlet pipe 212, the thermocouple 33 is at least provided in one group, and at least one group of thermocouples 33 is arranged on the outlet pipe 212, and the first solenoid valve 31, the second solenoid valve 32 and the thermocouple 33 are all electrically connected to the control module 34.

[0026] The technical solution of this embodiment is applied to the glass furnace neck water bag device, including: a support assembly 10, a water bag assembly 20 and an adjustment assembly 30. The water bag assembly 20 is connected to the support assembly 10 and supported by the support assembly 10 to prevent the water bag assembly 20 from deflecting and causing the glass liquid to overflow. The water bag assembly 20 includes a cooling pipe 21, and at least one group of cooling pipes 21 is provided. Each group of cooling pipes 21 includes an inlet pipe 211 and an outlet pipe 212. The inlet pipe 211 and the outlet pipe 212 are connected. The height of the inlet pipe 211 is lower than the height of the glass liquid. The water inlet pipe 211 is immersed in the glass liquid to cool the glass liquid, and at the same time, it can block the unmelted scum or insoluble matter in the glass liquid. The regulating assembly 30 includes a first solenoid valve 31, a second solenoid valve 32, a thermocouple 33 and a control module 34. The first solenoid valve 31 is arranged on the water inlet pipe 211, the second solenoid valve 32 is arranged on the water outlet pipe 212, at least one group of thermocouples 33 is arranged, and at least one group of thermocouples 33 is arranged on the water outlet pipe 212. The first solenoid valve 31, the second solenoid valve 32 and the thermocouple 33 are all electrically connected to the control module 34. The thermocouple 33 can detect the temperature of the water in the water outlet pipe 212 and transmit the detection result to the control module 34. The control module 34 controls the first solenoid valve 31 and the second solenoid valve 32 according to the detection result, so as to achieve accurate regulation of the water temperature of the cooling pipe 21, and thus control the cooling effect of the glass liquid within the required range. The technical solution of this embodiment effectively solves the problem of low accuracy of water temperature regulation of the neck water bag in the prior art.

[0027] It should be noted that, since the cooling water flows out through the outlet pipe 212 after sufficient heat exchange with the glass liquid, the thermocouple 33 is set on the outlet pipe 212 for detection, which can explain the heat exchange situation. Where the thermocouple 33 is specifically located in the outlet pipe 212 has little effect on the detection result. Multiple groups of thermocouples can also be set, both in the water inlet pipe 211 and the outlet pipe 212, so that the cooling water temperature change in the cooling pipe 21 can be more sensitive, which is convenient for the control module 34 to adjust the cooling water temperature in time to make it within the required range. The control module 34 can use a PLC control system. The PLC control system controls the opening of the first solenoid valve 31 and the second solenoid valve 32 according to the comparison of the detection temperature and the set temperature, and then adjusts the cooling water volume to achieve the purpose of adjusting the temperature. The thermocouple 33 and the cooling pipe 21 can be welded, or they can be connected by flanges, threads, etc. The welding connection method is not only firm and has good sealing performance, but also can avoid leakage at the connection between the thermocouple 33 and the cooling pipe 21. The thermocouple directly contacts the cooling water for temperature measurement.

[0028] It should also be noted that a mounting hole is provided on the side wall of the kiln, and the glass kiln neck water bag device is inserted into the mounting hole, and at least part of the structure extends deep into the kiln.

[0029] like Figure 1 As shown, in some embodiments, the water inlet pipe 211 and the water outlet pipe 212 are placed overlapping, and the water outlet pipe 212 is located above the water inlet pipe 211. This arrangement allows the water inlet pipe 211 to fully contact the glass liquid and perform heat exchange. The cooling pipe 21 has a cooling section, a connecting section and a supporting section. The cooling section is connected to the first end of the connecting section, and the second end of the connecting section is connected to the supporting section. The cooling section is located in the kiln, flush with the glass liquid surface, and penetrates into the glass liquid for heat exchange and blocking scum. The connecting section is used to connect the cooling section and the supporting section. The supporting section passes through the mounting hole on the side wall of the kiln and extends to the outside of the kiln. It is supported by the support assembly 10 to prevent deflection.

[0030] like Figure 1 As shown, in some embodiments, the support assembly 10 includes a support structure 11 and a lifting structure 12, wherein the support structure 11 is disposed on the circumferential outer side of the support section, and the support structure 11 is connected to the lifting structure 12. The lifting structure 12 includes a driving motor 121, a lifting screw 122, and a nut seat 123, wherein the driving motor 121 is transmission-connected to the lifting screw 122 to drive the lifting screw 122 to rotate, and the nut seat 123 is movably sleeved on the circumferential outer side of the lifting screw 122 and is threadedly matched with the lifting screw 122, and as the lifting screw 122 rotates, the nut seat 123 can move up or down along the lifting screw 122.

[0031] like Figure 1As shown, in some embodiments, the lifting structure 12 further includes a bracket, and the drive motor 121 is arranged on the bracket and fixed by bolts. There are multiple drive motors 121 and lifting screws 122, and the drive motors 121 and the lifting screws 122 correspond to each other one by one. The drive motor 121 is electrically connected to the control module 34. The control module 34 controls the drive motor 121 to adjust the position of the nut seat 123 on the lifting screw 122. The support structure 11 includes a support seat 111 and a support frame 112, the support seat 111 and the nut seat 123 are connected, the support seat 111 can move synchronously with the movement of the nut seat 123, the support frame 112 is arranged on the support seat 111, and can move with the movement of the support seat 111, the support frame 112 faces the direction of the cooling pipe 21, and the support frame 112 is provided with a matching hole, and the support section of the cooling pipe 21 passes through the matching hole, so as to adjust the height of the cooling pipe 21 (limited by the size of the mounting hole on the side wall of the kiln) with the movement of the support frame 112.

[0032] It should be noted that the water inlet pipe 211 and the water outlet pipe 212 are high temperature resistant stainless steel pipes that are not easily deformed. The right sides of the water inlet pipe 211 and the water outlet pipe 212 are connected to the water tank through a hose, so when the height is adjusted, the water inlet and return water are not affected.

[0033] like Figure 2 As shown, in some embodiments, the water bag assembly 20 further includes a scraper structure 22, the scraper structure 22 includes a slider 221, a scraper plate 222 and a scraper rod 223, the first surface of the scraper plate 222 is connected to the slider 221, the second surface of the scraper plate 222 is rotatably connected to the scraper rod 223, the scraper rod 223 has a first connecting section and a handheld section, the first connecting section and the handheld section are rotatably connected. The scraper structure 22 is arranged on one side of the cooling pipe 21 (where scum can accumulate), a chute is arranged on the outer side of the cooling section pipe wall, and the slider 221 is movably arranged in the chute. The side wall of the kiln is provided with a first opening, through which a scraper rod 223 passes. When too much scum accumulates, the operator holds the hand-held section of the scraper rod 223 to drive the first connecting section to move. The scraper rod 223 is rotatably connected to the scraper plate 222. The scraper plate 222 is connected to the slider 221 and can move along the chute to scrape the scum to one side. The side wall of the kiln has a second opening, from which the scum is removed. A material drop chute is provided below the second opening, which is connected to the outer wall of the kiln. The scum falls out of the second opening and into the material drop chute. The size of the first opening and the second opening is set to ensure that the scraping and clearing are not affected when the height of the cooling pipe 21 is adjusted.

[0034] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0035] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0036] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A glass kiln neck water bag device, wherein part of the structure of the glass kiln neck water bag device is installed in the kiln, and is characterized in that: include: Support assembly (10); A water bag assembly (20), the water bag assembly (20) being connected to the support assembly (10), the water bag assembly (20) comprising a cooling pipe (21), at least one group of the cooling pipes (21) being provided, each group of the cooling pipes (21) comprising a water inlet pipe (211) and a water outlet pipe (212), the water inlet pipe (211) and the water outlet pipe (212) being connected, and the height of the water inlet pipe (211) being lower than the height of the glass liquid; A regulating component (30), the regulating component (30) comprising a first solenoid valve (31), a second solenoid valve (32), a thermocouple (33) and a control module (34), the first solenoid valve (31) being arranged on the water inlet pipe (211), the second solenoid valve (32) being arranged on the water outlet pipe (212), at least one group of the thermocouples (33) being arranged, and at least one group of the thermocouples (33) being arranged on the water outlet pipe (212), the first solenoid valve (31), the second solenoid valve (32) and the thermocouples (33) being electrically connected to the control module (34).

2. The glass furnace neck water bag device according to claim 1, characterized in that: The water inlet pipe (211) and the water outlet pipe (212) are placed overlapping each other, and the water outlet pipe (212) is located above the water inlet pipe (211).

3. The glass furnace neck water bag device according to claim 2, characterized in that: The cooling pipe (21) comprises a cooling section, a connecting section and a supporting section, wherein the cooling section is connected to a first end of the connecting section, and a second end of the connecting section is connected to the supporting section.

4. The glass furnace neck water bag device according to claim 3, characterized in that: The support assembly (10) comprises a support structure (11) and a lifting structure (12); the support structure (11) is arranged on the circumferential outer side of the support section; and the support structure (11) is connected to the lifting structure (12).

5. The glass furnace neck water bag device according to claim 4, characterized in that: The lifting structure (12) comprises a driving motor (121), a lifting screw (122) and a nut seat (123); the driving motor (121) is transmission-connected to the lifting screw (122); the nut seat (123) is movably sleeved on the circumferential outer side of the lifting screw (122) and is threadably matched with the lifting screw (122).

6. The glass furnace neck water bag device according to claim 5, characterized in that: The driving motor (121) and the lifting screw (122) are both in plurality, the driving motor (121) and the lifting screw (122) correspond one to one, and the driving motor (121) is electrically connected to the control module (34).

7. The glass furnace neck water bag device according to claim 6, characterized in that: The support structure (11) comprises a support seat (111) and a support frame (112); the support seat (111) and the nut seat (123) are connected; the support frame (112) is arranged on the support seat (111) and faces the direction of the cooling pipe (21).

8. The glass furnace neck water bag device according to claim 7, characterized in that: The support frame (112) has a matching hole, and the support section is inserted into the matching hole.

9. The glass furnace neck water bag device according to claim 3, characterized in that: The water bag assembly (20) further comprises a scraper structure (22), the scraper structure (22) comprising a slider (221), a scraper plate (222) and a scraper rod (223), the first surface of the scraper plate (222) being connected to the slider (221), the second surface of the scraper plate (222) being rotatably connected to the scraper rod (223), the scraper rod (223) having a first connecting section and a hand-held section, the first connecting section and the hand-held section being rotatably connected.

10. The glass furnace neck water bag device according to claim 9, characterized in that: A slide groove is arranged on the outer side of the cooling section pipe wall, and the sliding block (221) is movably arranged in the slide groove.

Citation Information

Patent Citations

  • Float glass melting furnace neck water drum

    CN210193667U

Cited By

  • Neck water drum of glass kiln

    CN224118912U