Aluminum material cold extrusion device

Abstract

The utility model provides an aluminum material cold extrusion device, which relates to the technical field of aluminum material cold rolling devices, and comprises a base and a cold rolling mechanism, one end of the base is rotatably connected with an aluminum coil, one side of the aluminum coil is provided with a limiting roller, the other side of the limiting roller is provided with an auxiliary roller, a mounting rack is arranged above the auxiliary roller, and the mounting rack is connected with the cold rolling mechanism. Stress of an aluminum material before cold rolling is detected through an ultrasonic probe, a hydraulic supporting column drives a pressure plate to press downwards, stress is eliminated through extrusion pressure, microwaves are emitted through a microwave probe, eddy current is formed in the aluminum material, stress of the aluminum material is eliminated, and the aluminum material can be subjected to cold rolling by adjusting the power of the microwave probe. According to the device, stress is accurately treated, liquid nitrogen is sprayed out of a spray head to rapidly cool the aluminum material, the internal structure of the aluminum material is prevented from being damaged by high temperature, and the device is provided with multiple stages of destressing assemblies, so that the internal stress of the aluminum material is eliminated, the risks of deformation and cracking are reduced, the stability of the aluminum material is improved, and follow-up cold rolling treatment operation is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material cold rolling devices, in particular to an aluminum material cold extrusion device. Background Art

[0002] Stress exists inside the metal. Appropriate stress can enhance the material's ability to withstand external loads, but continuous stress loading can cause metal fatigue, destroy the metal's material strength, and cause it to crack or break. During the cold extrusion process of aluminum, the presence of excessive stress can cause cracks and fractures in the aluminum during the cold rolling process, affecting the cold extrusion effect of the aluminum. In order to achieve better cold extrusion operations on aluminum, an aluminum cold extrusion device is needed.

[0003] After searching, the patent number "CN219817475U" provides "This utility model discloses an aluminum sheet cold rolling foil rolling mill of aluminum material processing technology, including a base, a frame, a cold rolling roller and a fixed roller. A stress relief oil spray device is arranged on the left side of the cold rolling roller, and a multifunctional box is arranged on the right side of the cold rolling roller. A through slot for the aluminum sheet to pass through is opened on the box shell of the multifunctional box. The interior of the multifunctional box is divided into a spray chamber, a drying chamber and a finishing chamber from left to right. A water spray device is arranged in the spray chamber, a drying device is arranged in the drying chamber, and a grinding device is arranged in the finishing chamber. The utility model has a simple structure. It is reasonable to remove stress before cold rolling to improve the quality of aluminum strips. A stress relief oil spraying device is set up to spray cold rolling oil on the aluminum strips while removing the internal stress of the aluminum strips, thereby improving production efficiency. After cold rolling, the aluminum strips are cleaned, dried, and trimmed in time to ensure the product quality and appearance quality of the aluminum strips. When it is used, the stress of the aluminum material before cold rolling is only eliminated by pressure. When the aluminum material passes quickly, the internal stress of the aluminum material cannot be eliminated within a short extrusion time, which causes the aluminum material to deform and crack during the subsequent cold rolling and trimming process. The stability of the aluminum material is not high, and the quality of the product after production is not high.

[0004] Therefore, we provide an aluminum cold extrusion device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an aluminum material cold extrusion device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solutions: an aluminum cold extrusion device, comprising a base and a cold rolling mechanism, one end of the base is rotatably connected to an aluminum coil, one side of the aluminum coil is provided with a limit roller, the other side of the limit roller is provided with an auxiliary roller, a mounting frame is provided above the auxiliary roller, and the bottom end of the mounting frame is provided with a cold rolling mechanism;

[0007] The cold rolling mechanism includes a pressure component, a support component, an auxiliary component and a cold rolling component. The bottom end of the mounting frame is fixedly connected to the pressure component, a support component is arranged below the pressure component, an auxiliary component is arranged on the right side of the pressure component, and a cold rolling component is arranged on the other side of the auxiliary component.

[0008] Preferably, the pressure assembly includes a mounting platform, a hydraulic support, a pressure plate, a limit column, a spring, an auxiliary frame, an auxiliary wheel and an ultrasonic probe, the bottom end of the mounting frame is fixedly connected to the mounting platform, the bottom end of the mounting platform is bolted to the hydraulic support, the bottom end of the hydraulic support is bolted to the pressure plate, and a limit column is arranged on the outside of the hydraulic support.

[0009] Preferably, a spring is sleeved on the outer side of the limiting column, an auxiliary frame is provided at the bottom end of the spring, an auxiliary wheel is rotatably connected to the inner side of the end of the auxiliary frame, and an ultrasonic probe is provided on the left side of the auxiliary wheel.

[0010] Preferably, the support assembly comprises an extrusion block and a sliding roller, the extrusion block is arranged below the pressure plate, and the sliding roller is arranged on the outer side of the extrusion block.

[0011] Preferably, the auxiliary components include a microwave cavity, a microwave probe, a cooling chamber, a liquid nitrogen tank, a valve, a nozzle, a fan and a flue, a microwave cavity is arranged on the right side of the mounting platform, a microwave probe is arranged at the bottom end of the microwave cavity, a cooling chamber is arranged on the other side of the microwave cavity, and a liquid nitrogen tank is arranged at the bottom end of the inner wall of the cooling chamber.

[0012] Preferably, one side of the liquid nitrogen tank is connected to a valve through a pipeline, a nozzle is plugged into the bottom end of the cooling chamber, a fan is provided on one side of the nozzle, and a flue is provided at the top of the fan.

[0013] Preferably, the cold rolling assembly includes a hydraulic column, a cold rolling roller and a coil, a hydraulic column is provided on one side of the flue, a cold rolling roller is bolted to the bottom end of the hydraulic column, and a coil is provided on one side of the cold rolling roller.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. This aluminum cold extrusion device, through the setting of the cold rolling mechanism, realizes the stress detection of aluminum and the stress elimination operation under pressure by the combination of the pressure component and the auxiliary component, realizes the further elimination of the stress of the aluminum and the temperature reduction operation through the auxiliary component, and completes the cold rolling and finishing work of the aluminum through the cold rolling component.

[0016] 2. Use ultrasonic probe to detect stress of aluminum before cold rolling. Hydraulic support drives pressure plate to press down. Stress is eliminated by extrusion pressure. Microwave is emitted by microwave probe to form eddy current inside aluminum to eliminate stress of aluminum. Stress is precisely handled by adjusting power of microwave probe. Liquid nitrogen is sprayed from nozzle to cool aluminum quickly to avoid high temperature from damaging internal structure of aluminum. Multi-level stress relief components are set to eliminate internal stress of aluminum, reduce risk of deformation and cracking, improve stability of aluminum and facilitate subsequent cold rolling processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the mounting platform and the extrusion block of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the microwave cavity and the cooling chamber of the utility model;

[0020] Figure 4 It is a schematic structural diagram of the pressure plate and the auxiliary wheel matching in the utility model.

[0021] Numbers in the figure: 1. base; 2. aluminum coil; 3. limiting roller; 4. auxiliary roller; 5. mounting frame; 6. cold rolling mechanism; 61. pressure component; 611. mounting table; 612. hydraulic support; 613. pressure plate; 614. limiting column; 615. spring; 616. auxiliary frame; 617. auxiliary wheel; 618. ultrasonic probe; 62. support component; 621. extrusion block; 622. sliding roller; 63. auxiliary component; 631. microwave cavity; 632. microwave probe; 633. cooling chamber; 634. liquid nitrogen tank; 635. valve; 636. nozzle; 637. fan; 638. flue; 64. cold rolling component; 641. hydraulic column; 642. cold rolling roller; 643. winding. DETAILED DESCRIPTION

[0022] See also Figure 1-4 The utility model provides a technical solution: an aluminum cold extrusion device, comprising a base 1 and a cold rolling mechanism 6, one end of the base 1 is rotatably connected to an aluminum coil 2, a limiting roller 3 is arranged on one side of the aluminum coil 2, an auxiliary roller 4 is arranged on the other side of the limiting roller 3, a mounting frame 5 is arranged above the auxiliary roller 4, and a cold rolling mechanism 6 is arranged at the bottom end of the mounting frame 5;

[0023] The cold rolling mechanism 6 includes a pressure component 61, a support component 62, an auxiliary component 63 and a cold rolling component 64. The bottom end of the mounting frame 5 is fixedly connected to the pressure component 61, the support component 62 is arranged below the pressure component 61, the auxiliary component 63 is arranged on the right side of the pressure component 61, and the cold rolling component 64 is arranged on the other side of the auxiliary component 63.

[0024] Further, the pressure assembly 61 includes a mounting platform 611, a hydraulic support 612, a pressure plate 613, a limiting column 614, a spring 615, an auxiliary frame 616, an auxiliary wheel 617 and an ultrasonic probe 618. The bottom end of the mounting frame 611 is fixedly connected to the mounting platform 611, the bottom end of the mounting platform 611 is bolted to the hydraulic support 612, the bottom end of the hydraulic support 612 is bolted to the pressure plate 613, the outer side of the hydraulic support 612 is provided with a limiting column 614, the outer side of the limiting column 614 is sleeved with a spring 615, and the bottom end of the spring 615 is provided with an auxiliary frame 61 6. The inner side of the end of the auxiliary frame 616 is rotatably connected to an auxiliary wheel 617. An ultrasonic probe 618 is set on the left side of the auxiliary wheel 617. The ultrasonic probe 618 is used to scan the aluminum material to detect the internal stress. The pressure plate 613 is lowered by the hydraulic support 612 to make the pressure plate 613 fit to the surface of the aluminum material and extrude the aluminum material together with the extrusion block 621. The stress of the aluminum material before cold rolling is reduced by pressure. At the same time, after the aluminum material contacts the auxiliary wheel 617, the auxiliary frame 616 rises to squeeze the spring 615 to prevent the corners of the pressure plate 613 from scratching the aluminum material.

[0025] Furthermore, the support assembly 62 includes an extrusion block 621 and a sliding roller 622. The extrusion block 621 is arranged below the pressure plate 613, and the sliding roller 622 is arranged on the outside of the extrusion block 621. The sliding roller 622 cooperates with the auxiliary wheel 617 to prevent the pressure plate 613 from scratching the aluminum material.

[0026] Further, the auxiliary component 63 includes a microwave cavity 631, a microwave probe 632, a cooling chamber 633, a liquid nitrogen tank 634, a valve 635, a nozzle 636, a fan 637 and a flue 638. The microwave cavity 631 is arranged on the right side of the mounting platform 611, the microwave probe 632 is arranged at the bottom end of the microwave cavity 631, the cooling chamber 633 is arranged on the other side of the microwave cavity 631, the liquid nitrogen tank 634 is arranged at the bottom end of the inner wall of the cooling chamber 633, and one side of the liquid nitrogen tank 634 is connected to the liquid nitrogen tank 634 through a pipeline. Valve 635, a nozzle 636 is plugged into the bottom of the cooling chamber 633, a fan 637 is arranged on one side of the nozzle 636, and a flue 638 is arranged on the top of the fan 637. The microwave probe 632 emits microwaves to heat the aluminum material, so that the stress inside the aluminum material is further released. The liquid nitrogen inside the liquid nitrogen tank 634 is sprayed onto the surface of the aluminum material through the nozzle 636 under the control of the valve 635 to achieve cooling of the aluminum material. After the work is completed, the indoor air is discharged from the flue 638 through the fan 637.

[0027] Furthermore, the cold rolling assembly 64 includes a hydraulic column 641, a cold rolling roller 642 and a coil 643. The hydraulic column 641 is arranged on one side of the flue 638. The bottom end of the hydraulic column 641 is bolted to the cold rolling roller 642. The coil 643 is arranged on one side of the cold rolling roller 642. The pressure is controlled by the hydraulic column 641 so that the cold rolling roller 642 completes the cold rolling operation on the aluminum material and collects it on the coil 643.

[0028] Working principle: First, an aluminum cold extrusion device is moved to the working position. In the first step, the aluminum at the aluminum coil 2 is connected to the reel 643 through the auxiliary rollers 4 at various locations. In the second step, the aluminum is scanned by the ultrasonic probe 618 to detect the internal stress. The pressure plate 613 is lowered by the hydraulic support 612 to make the pressure plate 613 fit the aluminum surface and extrude the aluminum together with the extrusion block 621 to reduce the stress of the aluminum before cold rolling through pressure. In the third step, at the same time, after the aluminum contacts the auxiliary wheel 617, the auxiliary frame 616 rises to squeeze the spring 615 to avoid the corners of the pressure plate 613. Scratch the aluminum material. In the fourth step, the microwave probe 632 emits microwaves to heat the aluminum material so that the stress inside the aluminum material is further released. In the fifth step, the valve 635 controls the liquid nitrogen inside the liquid nitrogen tank 634 to be sprayed onto the surface of the aluminum material through the nozzle 636 to cool the aluminum material. A winding coil 643 is provided on one side of the cold rolling roller 642. In the sixth step, the pressure is controlled by the hydraulic column 641 so that the cold rolling roller 642 completes the cold rolling operation on the aluminum material and collects it on the winding coil 643. After the work is completed, the indoor air is discharged from the flue 638 through the fan 637. In this way, the use process of an aluminum cold extrusion device is completed.

Claims

1. An aluminum material cold extrusion device, comprising a base (1) and a cold rolling mechanism (6), characterized in that: An aluminum coil (2) is rotatably connected to one end of the base (1); a limiting roller (3) is provided on one side of the aluminum coil (2); an auxiliary roller (4) is provided on the other side of the limiting roller (3); a mounting frame (5) is provided above the auxiliary roller (4); and a cold rolling mechanism (6) is provided at the bottom end of the mounting frame (5); The cold rolling mechanism (6) comprises a pressure component (61), a support component (62), an auxiliary component (63) and a cold rolling component (64); the bottom end of the mounting frame (5) is fixedly connected to the pressure component (61); a support component (62) is arranged below the pressure component (61); an auxiliary component (63) is arranged on the right side of the pressure component (61); and a cold rolling component (64) is arranged on the other side of the auxiliary component (63).

2. The aluminum material cold extrusion device according to claim 1, characterized in that: The pressure assembly (61) comprises a mounting platform (611), a hydraulic support (612), a pressure plate (613), a limiting column (614), a spring (615), an auxiliary frame (616), an auxiliary wheel (617) and an ultrasonic probe (618); the bottom end of the mounting frame (5) is fixedly connected to the mounting platform (611); the bottom end of the mounting platform (611) is bolted to the hydraulic support (612); the bottom end of the hydraulic support (612) is bolted to the pressure plate (613); and a limiting column (614) is arranged on the outside of the hydraulic support (612).

3. The aluminum material cold extrusion device according to claim 2, characterized in that: A spring (615) is sleeved on the outer side of the limiting column (614), an auxiliary frame (616) is provided at the bottom end of the spring (615), an auxiliary wheel (617) is rotatably connected to the inner side of the end of the auxiliary frame (616), and an ultrasonic probe (618) is provided on the left side of the auxiliary wheel (617).

4. The aluminum material cold extrusion device according to claim 2, characterized in that: The support assembly (62) comprises an extrusion block (621) and a sliding roller (622); the extrusion block (621) is arranged below the pressure plate (613), and the sliding roller (622) is arranged on the outside of the extrusion block (621).

5. The aluminum material cold extrusion device according to claim 2, characterized in that: The auxiliary component (63) comprises a microwave cavity (631), a microwave probe (632), a cooling chamber (633), a liquid nitrogen tank (634), a valve (635), a nozzle (636), a fan (637) and a flue (638); the microwave cavity (631) is arranged on the right side of the mounting platform (611); the microwave probe (632) is arranged at the bottom end of the microwave cavity (631); the cooling chamber (633) is arranged on the other side of the microwave cavity (631); and the liquid nitrogen tank (634) is arranged at the bottom end of the inner wall of the cooling chamber (633).

6. The aluminum material cold extrusion device according to claim 5, characterized in that: One side of the liquid nitrogen tank (634) is connected to a valve (635) via a pipeline, a nozzle (636) is plugged into the bottom end of the cooling chamber (633), a fan (637) is provided on one side of the nozzle (636), and a flue (638) is provided at the top end of the fan (637).

7. The aluminum material cold extrusion device according to claim 6, characterized in that: The cold rolling assembly (64) comprises a hydraulic column (641), a cold rolling roller (642) and a coil (643); a hydraulic column (641) is arranged on one side of the flue (638); a cold rolling roller (642) is bolted to the bottom end of the hydraulic column (641); and a coil (643) is arranged on one side of the cold rolling roller (642).

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