Ceramic tile preparation device with clear texture

Abstract

The utility model relates to the technical field of tile prefabrication treatment, and provides a clear texture tile preparation device which comprises a frame body, a back frame and a middle frame, the back frame is fixed outside the frame body, the middle frame is arranged at the bottom of the frame body, a surface cleaning assembly is arranged outside the back frame, a pre-pressing conveying assembly is arranged outside the frame body and the back frame, and a rear groove is formed in the surface of the back frame. Telescopic air cylinders are installed on the two sides in the rear groove correspondingly, the output ends of the telescopic air cylinders are connected with fixing bases, blowing equipment and dust collection equipment are installed on the surfaces of the fixing bases correspondingly, transverse frames are arranged on the surfaces of the fixing bases, and driving lead screws are rotationally connected into the transverse frames. By means of the technical scheme, the problems that in the related technology, the arrangement process of various powder materials is complex, after the powder materials are arranged, the texture of the texture pattern is easily blurred due to mutual mixing of the different kinds of powder materials, the texture pattern is single, and the pattern with the natural texture visual effect is difficult to form are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of tile prefabrication processing, and specifically to a device for preparing tiles with clear textures. Background Art

[0002] The existing production method of colored ceramic tiles mainly consists of a ceramic tile body forming process, a ceramic tile body sintering process, and a post-processing process. Among them, the ceramic tile body forming process is the key process for forming non-glazed tile patterns. In this process, a widely used process is to use a variety of ceramic powders of different colors to form color blocks and textures on the ceramic tile body to form the required patterns. Although this production process of ceramic tile bodies can also form certain patterns, the layout process of a variety of powders is complicated. After the powders are laid, the texture of the texture pattern is easily blurred due to the mutual mixing of different types of powders, and the texture pattern is single, making it difficult to form a pattern with a natural texture visual effect.

[0003] Therefore, improvements are made to address the above problems. Utility Model Content

[0004] The utility model proposes a device for preparing ceramic tiles with clear textures, which solves the problems in the related art that the laying process of multiple powders is complicated, the texture of the texture pattern is easily blurred due to the mutual mixing of different types of powders after the powders are laid, and the texture pattern is single, making it difficult to form a pattern with a natural texture visual effect.

[0005] The technical solution of the utility model is as follows:

[0006] A frame, a back frame and an intermediate frame, wherein the back frame is fixed to the outside of the frame, and the intermediate frame is arranged at the bottom of the frame;

[0007] A surface cleaning component, the surface cleaning component is arranged outside the back frame;

[0008] A pre-pressing and conveying assembly, wherein the pre-pressing and conveying assembly is arranged outside the frame and the back frame;

[0009] The surface cleaning component includes a rear groove, which is opened on the surface of the back frame. Telescopic cylinders are installed on both sides of the rear groove. The output end of the telescopic cylinder is connected to a fixed seat. A blowing device and a dust suction device are respectively installed on the surface of the fixed seat. A cross frame is arranged on the surface of the fixed seat, and a driving screw is rotatably connected in the cross frame.

[0010] As a further technical solution, the driving screw is driven to rotate by a motor, a pair of slides are arranged inside the cross frame, a moving seat is slidably connected to the outside of the slides, an air inlet cavity is opened inside the moving seat, an air outlet hood is arranged at the bottom of the moving seat, the air outlet hood is connected to the air inlet cavity, and an air blowing pipe is arranged on the side surface of the moving seat.

[0011] As a further technical solution, one end of the blowing pipe passes through the fixed seat and is connected to the blowing device. A pair of dust collecting grooves are provided at the bottom of the movable seat. The dust collecting grooves are located on both sides of the air outlet hood. A cleaning roller is rotatably connected in the dust collecting groove. The cleaning roller is driven to rotate by a motor. An air suction duct is connected between the dust collecting groove and the dust suction device.

[0012] As a further technical solution, the pre-pressing conveying assembly includes a pair of cross seats fixed at both ends of the back frame surface, a pair of telescopic hydraulic cylinders are installed on the cross seats, and the output ends of the telescopic hydraulic cylinders are connected to the forming template.

[0013] As a further technical solution, a conveyor belt is arranged in the intermediate frame, and a plurality of support rollers are rotatably connected in the intermediate frame. The support rollers are attached to the inner surface of the conveyor belt, and the upper surface of the conveyor belt is at the same plane height as the surface of the frame.

[0014] As a further technical solution, the air outlet hood has a double-opening structure, and the openings on both sides of the bottom of the air outlet hood have an inclined angle.

[0015] As a further technical solution, a plurality of hollow holes are provided on both sides of the surface of the frame.

[0016] As a further technical solution, both ends of the intermediate frame are transition structures, and the angles of the transition structures at both ends of the intermediate frame are the same as those of the conveyor belt.

[0017] The working principle and beneficial effects of the utility model are:

[0018] The utility model is provided with a surface cleaning component, which can clean the dust on the surface of the initially formed blank through the interaction of structures such as a fixed seat, an air blowing device, a dust suction device, a driving screw, a movable seat, an air outlet hood, a dust collecting trough and a cleaning wool roller, so as to avoid material mixing, improve the clarity of the texture, improve the quality of the tile, be more conducive to subsequent processing, achieve a good texture processing preparation effect, and have a good use effect and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is the axonometric drawing of the utility model;

[0022] Figure 3 This is a cross-sectional view of the utility model;

[0023] Figure 4 For the utility model Figure 3 A partial enlarged view of part A;

[0024] In the figure: 1. frame; 2. back frame; 3. middle frame; 4. surface cleaning component; 4-1. rear groove; 4-2. telescopic cylinder; 4-3. fixed seat; 4-4. blowing equipment; 4-5. dust collection equipment; 4-6. cross frame; 4-7. driving screw; 4-8. slideway; 4-9. movable seat; 4-10. air inlet cavity; 4-11. air outlet hood; 4-12. air blowing pipe; 4-13. dust collecting trough; 4-14. cleaning wool roller; 4-15. suction duct; 5. pre-pressing conveying component; 5-1. cross seat; 5-2. telescopic hydraulic cylinder; 5-3. forming template; 5-4. conveyor belt; 5-5. support roller; 6. hollow hole. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1~Figure 4 As shown, this embodiment provides a device for preparing a tile with a clear texture, comprising:

[0027] A frame body 1, a back frame 2 and an intermediate frame 3, wherein the back frame 2 is fixed to the outside of the frame body 1, and the intermediate frame 3 is arranged at the bottom of the frame body 1;

[0028] A surface cleaning component 4, wherein the surface cleaning component 4 is arranged outside the back frame 2;

[0029] A pre-pressing and conveying assembly 5, wherein the pre-pressing and conveying assembly 5 is arranged outside the frame 1 and the back frame 2;

[0030] The surface cleaning component 4 includes a rear groove 4-1, which is opened on the surface of the back frame 2. Telescopic cylinders 4-2 are installed on both sides of the rear groove 4-1. The output end of the telescopic cylinder 4-2 is connected to a fixed seat 4-3. A blowing device 4-4 and a dust collection device 4-5 are respectively installed on the surface of the fixed seat 4-3. A cross frame 4-6 is arranged on the surface of the fixed seat 4-3. A driving screw 4-7 is rotatably connected in the cross frame 4-6. The driving screw 4-7 is driven to rotate by a motor. A pair of slideways 4-8 are arranged in the cross frame 4-6. A moving seat 4-9 is slidably connected to the outside of the slideway 4-8. An air inlet cavity 4-1 is arranged inside the moving seat 4-9. 0, an air outlet hood 4-11 is provided at the bottom of the movable seat 4-9, and the air outlet hood 4-11 is communicated with the air inlet chamber 4-10, and an air blowing pipe 4-12 is provided on the side surface of the movable seat 4-9, and one end of the air blowing pipe 4-12 passes through the fixed seat 4-3 and is communicated with the air blowing device 4-4, and a pair of dust collecting grooves 4-13 are provided at the bottom of the movable seat 4-9, and the dust collecting grooves 4-13 are located on both sides of the air outlet hood 4-11, and a cleaning roller 4-14 is rotatably connected in the dust collecting groove 4-13, and the cleaning roller 4-14 is driven to rotate by a motor, and an air suction pipe 4-15 is connected between the dust collecting groove 4-13 and the dust collecting device 4-5.

[0031] In this embodiment, in order to achieve the effect of cleaning the tiles after preliminary forming, a cleaning component 4 is designed. A rear groove 4-1 is opened on the surface of the back frame 2. Telescopic cylinders 4-2 are arranged on both sides of the rear groove 4-1. The output end of the telescopic cylinder 4-2 has a fixed seat 4-3. The fixed seat 4-3 is provided with a blowing device 4-4 and a dust collection device 4-5. A cross frame 4-6 is arranged on the inside. A driving screw 4-7 and a slide 4-8 are arranged in the cross frame 4-6. The driving screw 4-7 is driven to rotate by a motor. A moving seat 4-9 is slidably connected to the slide 4-8. The moving seat 4-9 is connected to the driving screw 4-7 by threaded matching. The moving seat 4-9 can be controlled by the driving screw 4-7. It moves in a straight line along the slide 4-8, and an air inlet chamber 4-10 and an air outlet hood 4-11 are provided inside the movable seat 4-9. An air blowing pipe 4-12 is connected between the air inlet chamber 4-10 and the air blowing device 4-4, so that the air outlet hood 4-11 can blow air downward. Dust collecting grooves 4-13 with downward openings are provided on both sides of the bottom of the movable seat 4-9. A cleaning roller 4-14 driven to rotate by a motor is arranged in the dust collecting groove 4-13, which can lightly clean the surface of the initially formed dimensional element and rotate toward the inside of the dust collecting groove 4-13 to directly bring dust into the dust collecting groove 4-13. An air suction duct 4-15 is connected between the dust collecting groove 4-13 and the dust collecting device 4-5, which can suck in the incoming dust and quickly collect dust with the help of air blowing.

[0032] Furthermore, the pre-pressing conveying assembly 5 includes a pair of cross seats 5-1, the cross seats 5-1 are fixed at both ends of the surface of the back frame 2, a pair of telescopic hydraulic cylinders 5-2 are installed on the cross seats 5-1, the output ends of the telescopic hydraulic cylinders 5-2 are connected to the forming template 5-3, a conveyor belt 5-4 is arranged in the middle frame 3, a plurality of support rollers 5-5 are rotatably connected in the middle frame 3, the support rollers 5-5 are attached to the inner surface of the conveyor belt 5-4, and the upper surface of the conveyor belt 5-4 is at the same plane height as the surface of the frame body 1.

[0033] In this embodiment, in order to achieve a stable conveying effect on the forming mold, a pre-pressing conveying component 5 is designed. Two cross seats 5-1 are arranged on the surface of the back frame 2. A telescopic hydraulic cylinder 5-2 is arranged on the cross seat 5-1. A forming template 5-3 is connected to the output end, which can cooperate with the mold for initial extrusion forming. A conveyor belt 5-4 is arranged in the middle frame 3, and a plurality of supporting rollers 5-5 are supported at the bottom to ensure that the conveyor belt 5-4 is transported while keeping the plane of the conveyor belt 5-4 unchanged.

[0034] Furthermore, the air outlet hood 4-11 is a double-opening structure, and the openings on both sides of the bottom of the air outlet hood 4-11 have an inclined angle.

[0035] In this embodiment, air can be blown to both sides through the inclined double opening structure, so that the dust can enter the dust collecting groove 4-13 more concentratedly.

[0036] Furthermore, a plurality of hollow holes 6 are provided on both sides of the surface of the frame 1 .

[0037] In this embodiment, a plurality of hollow holes 6 are provided to reduce the contact surface between the base frame and the forming mold, so that the conveying of the conveyor belt 5 - 4 is more stable.

[0038] Furthermore, both ends of the intermediate frame 3 are transition structures, and the angles of the transition structures at both ends of the intermediate frame 3 are the same as those of the conveyor belt 5 - 4 .

[0039] In this embodiment, the arc-shaped transition structures on both sides enable the forming mold to be quickly separated from the frame body 1 and the middle frame 3, so that it is convenient to take and put.

[0040] When pretreatment and preparation are required, the mold containing the raw materials is placed on the frame 1, the conveyor belt 5-4 is started to start conveying, and it stops at the bottom of the first forming template 5-3, and then the telescopic hydraulic cylinder 5-2 is started to move the forming template 5-3 downward to contact the forming mold for preliminary forming, and then continue to convey. During the conveying process, the driving screw 4-7 is started to drive the moving seat 4-9 to move back and forth repeatedly in the slide 4-8. During the movement, the cleaning roller 4-14 is started, and the blowing device 4-4 and the dust collection device 4-5 are started at the same time. The air outlet hood 4-11 blows air to both sides, and the dust collecting trough 4-13 generates suction to start collecting dust. The dust enters the dust collection device 4-5, and the dust on the surface of the initially formed tile blank is cleaned to prevent the surface dust from affecting the texture. Then, a second molding is carried out and the tile blank is finally removed.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tile preparation device with clear texture, characterized in that include The frame body (1), the back frame (2) and the intermediate frame (3), the back frame (2) is fixed outside the frame (1), and the intermediate frame (3) is arranged at the bottom of the frame body (1); A clear cover assembly (4), the clear cover assembly (4) is arranged outside the back frame (2); A pre-pressure conveying assembly (5) is disposed outside the frame (1) and the back frame (2); The surface cleaning component (4) comprises a rear groove (4-1), the rear groove (4-1) is opened on the surface of the back frame (2), telescopic cylinders (4-2) are installed on both sides of the rear groove (4-1), the output end of the telescopic cylinder (4-2) is connected to a fixed seat (4-3), the surface of the fixed seat (4-3) is respectively installed with a blowing device (4-4) and a dust collection device (4-5), the surface of the fixed seat (4-3) is provided with a cross frame (4-6), and a driving screw (4-7) is rotatably connected in the cross frame (4-6); The driving screw (4-7) is driven to rotate by a motor, a pair of slideways (4-8) are arranged inside the cross frame (4-6), a moving seat (4-9) is slidably connected to the outside of the slideway (4-8), an air inlet cavity (4-10) is provided inside the moving seat (4-9), an air outlet hood (4-11) is arranged at the bottom of the moving seat (4-9), the air outlet hood (4-11) is communicated with the air inlet cavity (4-10), and a blowing pipe (4-12) is arranged on the side surface of the moving seat (4-9); One end of the air blowing pipe (4-12) passes through the fixed seat (4-3) and is connected to the air blowing device (4-4); a pair of dust collecting grooves (4-13) are provided at the bottom of the movable seat (4-9); the dust collecting grooves (4-13) are located on both sides of the air outlet hood (4-11); a cleaning roller (4-14) is rotatably connected in the dust collecting groove (4-13); the cleaning roller (4-14) is driven to rotate by a motor; and an air suction pipe (4-15) is connected between the dust collecting groove (4-13) and the dust collecting device (4-5).

2. A well-textured ceramic tile preparation device according to claim 1, characterized in that, The pre-pressing conveying assembly (5) comprises a pair of transverse seats (5-1), the transverse seats (5-1) being fixed at both ends of the surface of the back frame (2), a pair of telescopic hydraulic cylinders (5-2) being mounted on the transverse seats (5-1), and the output ends of the telescopic hydraulic cylinders (5-2) being connected to a forming template (5-3).

3. A well-textured ceramic tile preparation device according to claim 2, characterized in that A conveyor belt (5-4) is arranged in the intermediate frame (3), and a plurality of support rollers (5-5) are rotatably connected in the intermediate frame (3). The support rollers (5-5) are attached to the inner surface of the conveyor belt (5-4), and the upper surface of the conveyor belt (5-4) is at the same plane height as the surface of the frame body (1).

4. A well-textured tile preparation device according to claim 1, characterized in that The air outlet cover (4-11) is a double-opening structure, and the openings on both sides of the bottom of the air outlet cover (4-11) have an inclination angle.

5. A well-textured tile preparation device according to claim 1, characterized in that Several hollow holes (6) are provided on both sides of the surface of the frame (1).

6. A well-textured ceramic tile preparation device according to claim 3, characterized in that Both ends of the intermediate frame (3) are transitional structures, and the angle at the transitional structures at both ends of the intermediate frame (3) is the same as that of the conveyor belt (5-4).

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