An environmentally friendly brick production waste recycling device

By designing an environmentally friendly brick production waste recycling device that uses a combination of gears and intermittent gears, an automated secondary crushing process is realized, solving the problem of incomplete crushing in the prior art, improving work efficiency and reducing workers' labor intensity.

CN222709758UActive Publication Date: 2025-04-04XIANGCHENG YONGTONG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421116987.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-04-04
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the crushing process of the existing environmentally friendly brick production waste recycling device, the waste is not completely crushed, resulting in materials that do not meet the standards need to be manually collected and re-crumbled, affecting work efficiency and increasing workers' labor intensity.

Method used

An environmentally friendly brick production waste recycling device is designed, using a combination of gears and intermittent gears to drive the rotating rollers to rotate through the gears, and the traction rope drives the breaker to rise and automatically crush materials that do not meet the standards, realizing automatic secondary crushing.

Benefits of technology

An automated secondary crushing process is realized, which improves work efficiency, reduces workers' labor intensity, and ensures the integrity of crushed materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of environmentally friendly brick production, and in particular to an environmentally friendly brick production waste recycling device, including a support frame, a front face of the support frame is rotatably connected to gear one, a front face of the gear one is fixedly connected to an intermittent gear, an inner face of the support frame is rotatably connected to a rotating roller, and by arranging components such as gear one, intermittent gear, and gear two, the intermittent gear is driven to rotate by gear one, the intermittent gear is meshed with gear two and drives the one-way bearing to rotate, and at the same time the one-way bearing drives the rotating roller to rotate, and the traction rope is wound up and the breaker is driven to rise by the rotation of the rotating roller, and the intermittent gear is meshed with gear two to a position where the intermittent gear has no teeth, and gear two stops rotating, and at the same time the breaker falls under the influence of gravity to crush the material inside the collection box, and pulls the traction rope to rotate the rotating roller, and because the rotating roller is connected to the one-way bearing, gear two will not rotate, and this step is repeatedly performed to achieve the effect of automatically secondary crushing of materials that do not meet the standards.
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Description

Technical Field

[0001] The present application relates to the technical field of environmentally friendly brick production, and in particular to a device for recycling waste from environmentally friendly brick production. Background Art

[0002] Environmentally friendly bricks are made of fly ash, coal slag, coal gangue, tailings slag, chemical slag or natural sand, sea mud, industrial waste, garbage incineration slag, etc. as raw materials, with the addition of lime, gypsum and corresponding aggregates. After the raw materials are processed, the raw materials are stirred and prepared, and then injected into the mold to form them. After the bricks are cut according to the corresponding design dimensions, they are made through high-efficiency steam curing in an autoclave. In order to ensure the yield of finished products during the brick cutting process, it is generally necessary to undergo constant temperature and humidity treatment for a period of time to make its compressive strength reach 0.25-0.35Mpa. During the cutting process, a certain amount of powdery waste will appear.

[0003] At present, the existing environmentally friendly brick production waste recycling devices all use two sets of crushing rollers to rotate and crush the fallen waste. However, during the crushing process, due to the short material crushing time, the waste is not completely crushed, causing the non-standard materials to fall on the screen. The non-standard materials are collected manually and then put into the crushing device for re-crushing. This processing method not only affects work efficiency, but also increases the labor intensity of workers. It is necessary to have a method that can automatically crush the non-standard materials for the second time to improve work efficiency.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0005] In order to be able to re-crush materials that do not meet the standards, the present application provides an environmentally friendly brick production waste recycling device.

[0006] The present application provides an environmentally friendly brick production waste recycling device, which adopts the following technical solution: an environmentally friendly brick production waste recycling device, comprising a support frame, the front face of the support frame is rotatably connected to a gear 1, the front face of the gear 1 is fixedly connected to an intermittent gear, the interior of the support frame is rotatably connected to a rotating roller, one end of the rotating roller close to the intermittent gear is fixedly connected to a one-way bearing, the outer surface of the one-way bearing is mounted with a gear 2, the outer surface of the gear 2 is meshed with the outer surface of the intermittent gear, the outer surface of the rotating roller is fixedly connected to a traction rope, the bottom end of the traction rope is fixedly connected to a breaker, a collection box is provided below the breaker, and the bottom surface of the collection box is fixedly connected to the outer surface of the support frame,

[0007] Optionally, a crushing box is fixedly connected to the outer surface of the support frame, and a rotating rod and two crushing rollers are rotatably connected to the inside of the crushing box. The front side of each crushing roller is fixedly connected to gear three, and the front side of each gear three is fixedly connected to gear four.

[0008] Optionally, toothed belt 1 and toothed belt 2 are provided above the support frame, and the inner wall of toothed belt 1 is meshed with the outer surface of gear 1 and the corresponding gear 4.

[0009] Optionally, one end of the rotating rod close to the gear four is fixedly connected to the gear five, and the outer surface of the rotating rod is fixedly connected to two weights.

[0010] Optionally, a motor is fixedly connected to the upper surface of the support frame, a gear six is ​​fixedly connected to the output end of the motor, and the inner wall of the toothed belt two is meshed with the gear five, the gear six and the corresponding gear four.

[0011] Optionally, the inner wall of the crushing box is provided with four sliding grooves, the inner wall of each sliding groove is slidably connected with a sliding block, a screen is provided inside the crushing box, and the outer surface of each sliding block is fixedly connected to the outer surface of the screen.

[0012] Optionally, four springs are fixedly connected to the bottom surface of the screen, and the outer surface of each of the weights is in contact with the bottom surface of the screen.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] 1. The utility model is provided with components such as gear 1, intermittent gear and gear 2. The intermittent gear is driven to rotate by gear 1. The intermittent gear is meshed with gear 2 and drives the one-way bearing to rotate. At the same time, the one-way bearing drives the rotating roller to rotate. The traction rope is wound up and the breaker hammer is driven to rise by the rotation of the rotating roller. The intermittent gear is meshed with gear 2 until the intermittent gear has no teeth. Gear 2 stops rotating. At the same time, the breaker hammer descends under the influence of gravity to crush the material inside the collection box, and pulls the traction rope to rotate the rotating roller. Since the rotating roller is connected to the one-way bearing, gear 2 will not rotate. This step is repeatedly performed to achieve the effect of automatic secondary crushing of materials that do not meet the standards.

[0015] 2. The utility model is provided with components such as gear three, gear four, gear five, a motor, and gear six. The motor drives gear six to rotate and mesh with toothed belt two. At the same time, toothed belt two drives gear five and the corresponding gear four to rotate. The gear four drives the corresponding gear three to rotate. At the same time, gear three meshes with another gear three, so that the two crushing rollers rotate synchronously and crush the materials. At the same time, gear five drives the rotating rod to rotate, and the rotating rod drives the heavy hammer to rotate and contact the screen, so that the materials that do not meet the standards are screened out of the crushing box and fall into the collecting box, thereby achieving the effect of crushing the materials and automatically screening the materials that do not meet the standards. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure in the embodiment of the present application;

[0017] Figure 2 This is a schematic diagram of the structure inside the crushing box in the embodiment of the present application;

[0018] Figure 3 This is a schematic diagram of the structure of the internal collection in the embodiment of the present application;

[0019] Figure 4 It is a schematic diagram of the structure of the crushing roller in the embodiment of the present application;

[0020] Figure 5 It is a schematic diagram of the structure of the screen in the embodiment of the present application.

[0021] Figure numerals: 1. support frame; 2. gear one; 3. intermittent gear; 4. rotating roller; 5. one-way bearing; 6. gear two; 7. traction rope; 8. breaker; 9. collecting box; 10. crushing box; 11. crushing roller; 12. gear three; 13. gear four; 14. toothed belt one; 15. toothed belt two; 16. rotating rod; 17. heavy hammer; 18. gear five; 19. motor; 20. gear six; 21. sliding groove; 22. sliding block; 23. screen; 24. spring. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-Figure 5 This application is described in further detail.

[0023] The present application discloses an environmentally friendly brick production waste recycling device. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, an environmentally friendly brick production waste recycling device includes a support frame 1, the front of the support frame 1 is rotatably connected to a gear 2, the front of the gear 2 is fixedly connected to an intermittent gear 3, the inside of the support frame 1 is rotatably connected to a rotating roller 4, the end of the rotating roller 4 close to the intermittent gear 3 is fixedly connected to a one-way bearing 5, the outer surface of the one-way bearing 5 is mounted with a gear 2 6, the outer surface of the gear 2 6 is meshed with the outer surface of the intermittent gear 3, the support frame 1 provides support force for the gear 1 2 and the rotating roller 4, and limits the positions of the gear 1 2 and the rotating roller 4, the rotating roller 4 limits the position of the gear 2 6 and provides support force for the gear 2 6, the position of the intermittent gear 3 is limited by the gear 1 2, the intermittent gear 3 can rotate synchronously with the gear 1 2, the rotating roller 4 can rotate by the meshing of the intermittent gear 3 and the gear 2 6, and when the intermittent gear 3 is meshed with the gear 2 6 to the position where the intermittent gear 3 has no teeth, the gear 2 6 stops rotating.

[0024] See also Figure 1 , Figure 2 , Figure 4A motor 19 is fixedly connected to the upper surface of the support frame 1, and a gear six 20 is fixedly connected to the output end of the motor 19. The inner wall of the toothed belt 2 15 is meshed with the gear five 18, the gear six 20 and the corresponding gear four 13. The motor 19 limits the position of the gear six 20 and provides support for the gear six 20. The motor 19 drives the gear six 20 to rotate, and the gear six 20 is meshed with the toothed belt 2 15. The toothed belt 2 15 drives the gear five 18 and the corresponding gear four 13 to rotate, thereby providing the power required for the rotation of the crushing roller 11 and the grabbing rotating rod 16.

[0025] Figure 1 , Figure 2 , Figure 4 A toothed belt 14 and a toothed belt 2 15 are provided above the support frame 1. The inner wall of the toothed belt 14 is meshed with the outer surfaces of the gear 1 2 and the corresponding gear 4 13. The gear 1 2 and the corresponding gear 4 13 are connected through the toothed belt 14, so that the gear 1 2 can rotate.

[0026] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 The outer surface of the support frame 1 is fixedly connected to a crushing box 10, and the interior of the crushing box 10 is rotatably connected to a rotating rod 16 and two crushing rollers 11. The front of each crushing roller 11 is fixedly connected to a gear three 12, and the front of each gear three 12 is fixedly connected to a gear four 13. The crushing box 10 is provided with an opening corresponding to the screen 23 for screening non-standard materials on a side close to the rotating roller 4, and a receiving plate is provided below the opening. The receiving plate is fixedly connected to the outer surface of the crushing box 10, and the discharge port of the receiving plate is located above the collecting box 9, so that non-standard materials can fall into the collecting box 9. The crushing box 10 provides support for the rotating rod 16 and the crushing roller 11, and limits the position of the crushing roller 11, so that the rotating rod 16 and the crushing roller 11 can rotate stably, thereby improving the stability of the rotating rod 16 and the crushing roller 11.

[0027] See also Figure 5 The inner wall of the crushing box 10 is provided with four sliding grooves 21, and the inner wall of each sliding groove 21 is slidably connected with a sliding block 22. A screen 23 is provided inside the crushing box 10, and the outer surface of each sliding block 22 is fixedly connected to the outer surface of the screen 23. The sliding groove 21 limits the movement trajectory of the sliding block 22 to prevent the sliding block 22 from derailing, can limit the position of the screen 23, and improve the stability of the screen 23 during movement.

[0028] See also Figure 5Four springs 24 are fixedly connected to the bottom surface of the screen 23. The outer surface of each weight 17 contacts the bottom surface of the screen 23. The weight 17 contacts the screen 23 to make the screen 23 vibrate. The spring 24 provides support for the screen 23. When the weight 17 contacts the screen 23, the screen 23 drives the spring 24 to extend. When the weight 17 does not contact the screen 23, the spring 24 rebounds and drives the screen 23 to reset, so that the screen 23 can achieve the effect of screening non-standard materials through vibration.

[0029] See also Figure 5 The end of the rotating rod 16 close to the gear four 13 is fixedly connected to the gear five 18, and the outer surface of the rotating rod 16 is fixedly connected to two weights 17, and the two weights 17 are distributed at an angle of five degrees, so that the material moves from the center straight line to the circumferential direction. The rotating rod 16 provides support force for the gear five 18 and the weight 17, and limits the position of the gear five 18 and the weight 17, so that the gear five 18 and the weight 17 can rotate synchronously.

[0030] See also Figure 1 , Figure 2 , Figure 3 The outer surface of the rotating roller 4 is fixedly connected with a traction rope 7, and the bottom end of the traction rope 7 is fixedly connected with a breaker 8. A collecting box 9 is provided below the breaker hammer 8, and the bottom surface of the collecting box 9 is fixedly connected to the outer surface of the support frame 1. Because the breaker hammer 8 drops rapidly due to gravity, the breaker hammer 8 can crush the non-standard materials inside the collecting box 9 through its own weight and the kinetic energy during the descent. At the same time, the traction rope 7 is pulled to rotate the rotating roller 4. Because the rotating roller 4 is connected to the one-way bearing 5, the gear 2 6 will not rotate. This is repeated to crush the materials inside the collecting box 9.

[0031] The implementation principle of an environmentally friendly brick production waste recycling device in the embodiment of the present application is as follows: the motor 19 drives the gear six 20 to rotate and mesh with the toothed belt 2 15, and at the same time the toothed belt 2 15 drives the gear five 18 and the corresponding gear four 13 to rotate, and the gear four 13 drives the corresponding gear three 12 to rotate, and at the same time the gear three 12 meshes with another gear three 12 and drives the corresponding gear four 13 to rotate, and at the same time the gear four 13 meshes with the toothed belt 1 14, and the two gear threes 12 drive the corresponding crushing rollers 11 to rotate synchronously and crush the materials, and at the same time the gear five 18 drives the rotating rod 16 to rotate, and the rotating rod 16 drives the heavy hammer 17 to rotate and contact the screen 23, so that the materials that do not meet the standards are screened out and crushed. The gear 10 is driven by the toothed belt 14 to rotate the gear 2, and the gear 2 drives the intermittent gear 3 to rotate. The intermittent gear 3 meshes with the gear 2 6 and drives the one-way bearing 5 to rotate. At the same time, the one-way bearing 5 drives the rotating roller 4 to rotate. The traction rope 7 is wound up by the rotating roller 4 and drives the breaker 8 to rise. The intermittent gear 3 meshes with the gear 2 6 until the intermittent gear 3 has no teeth. The gear 2 6 stops rotating. At the same time, the breaker 8 is affected by gravity and descends to crush the material inside the collecting box 9, and pulls the traction rope 7 to rotate the rotating roller 4. Because the rotating roller 4 is connected to the one-way bearing 5, the gear 2 6 will not rotate. This step is repeated to crush the non-standard materials inside the collecting box 9.

Claims

1. An environmentally friendly brick production waste recycling device, comprising a support frame (1), characterized in that: The front side of the support frame (1) is rotatably connected to a gear one (2), the front side of the gear one (2) is fixedly connected to an intermittent gear (3), the interior of the support frame (1) is rotatably connected to a rotating roller (4), one end of the rotating roller (4) close to the intermittent gear (3) is fixedly connected to a one-way bearing (5), the outer surface of the one-way bearing (5) is mounted with a gear two (6), the outer surface of the gear two (6) is meshed with the outer surface of the intermittent gear (3), the outer surface of the rotating roller (4) is fixedly connected to a traction rope (7), the bottom end of the traction rope (7) is fixedly connected to a breaker (8), a collecting box (9) is provided below the breaker (8), the bottom surface of the collecting box (9) is fixedly connected to the outer surface of the support frame (1).

2. The environmentally friendly brick production waste recovery device according to claim 1 is characterized by: The outer surface of the support frame (1) is fixedly connected to a crushing box (10), the interior of the crushing box (10) is rotatably connected to a rotating rod (16) and two crushing rollers (11), the outer surface of the rotating rod (16) is fixedly connected to two weights (17), the front face of each crushing roller (11) is fixedly connected to a gear three (12), and the front face of each gear three (12) is fixedly connected to a gear four (13).

3. The environmentally friendly brick production waste recovery device according to claim 2 is characterized by: A toothed belt 1 (14) and a toothed belt 2 (15) are provided above the support frame (1), and the inner wall of the toothed belt 1 (14) is meshed with the outer surfaces of the gear 1 (2) and the corresponding gear 4 (13).

4. The environmentally friendly brick production waste recovery device according to claim 2 is characterized by: One end of the rotating rod (16) close to the gear four (13) is fixedly connected to the gear five (18).

5. The environmentally friendly brick production waste recovery device according to claim 3 is characterized by: The upper surface of the support frame (1) is fixedly connected to a motor (19), the output end of the motor (19) is fixedly connected to a gear six (20), and the inner wall of the toothed belt two (15) is meshed with the gear five (18), the gear six (20) and the corresponding gear four (13).

6. The environmentally friendly brick production waste recovery device according to claim 2 is characterized by: The inner wall of the crushing box (10) is provided with four sliding grooves (21), the inner wall of each sliding groove (21) is slidably connected to a sliding block (22), a screen (23) is provided inside the crushing box (10), and the outer surface of each sliding block (22) is fixedly connected to the outer surface of the screen (23).

7. The environmentally friendly brick production waste recovery device according to claim 6 is characterized by: Four springs (24) are fixedly connected to the bottom surface of the screen (23), and the outer surface of each of the weights (17) is in contact with the bottom surface of the screen (23).