Decorative laminated board processing equipment

By designing the drum, mixing rod and gear transmission system in the decorative laminate processing equipment, the problem of glue block aggregation during the glue dipping process is solved, and a more uniform glue dipping effect and automatic glue replenishment are achieved.

CN222753621UActive Publication Date: 2025-04-15HEFEI GUORUI INTEGRATED CONSTR TECH CO LTD
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Patent Information

Application Number
CN202421356550.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-15
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the glue impregnation process of existing decorative laminate processing equipment, glue blocks will accumulate over time, affecting the glue impregnation effect.

Method used

A decorative laminate processing equipment is designed, which adopts structures such as rotor drum, cavity, fixed rod, stirring rod, driven bevel gear and active bevel gear. When soaking glue, the stirring rod is driven to rotate through the rotor to reduce the appearance of glue blocks, and the rotor drum is driven to rotate through the transmission of the driving gear, transmission gear and driven gear to improve the stirring effect.

Benefits of technology

It effectively reduces the appearance of glue blocks, improves the uniformity and effect of glue immersion. At the same time, through the automatic glue replenishment design, the sufficient supply of glue inside the glue immersion tank is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses decorative laminated board processing equipment which comprises a gum dipping tank, a fixing frame is fixedly connected to the outer wall of the top end of the gum dipping tank, two mounting frames are oppositely fixed to the outer wall of the bottom end of the fixing frame, and two gum dipping rollers are rotationally connected to the opposite sides of the two mounting frames. The opposite sides of the bottom ends of the two mounting frames are rotationally connected with a rotating cylinder, the outer wall of the rotating cylinder is rotationally connected with a stirring rod, a cavity is formed in the rotating cylinder, the inner wall of the cavity is rotationally connected with a fixing rod, the outer wall of the fixing rod is fixedly connected with a plurality of driving bevel gears, and one end of the stirring rod is connected with a driven bevel gear. According to the glue dipping device, the rotating drum, the cavity, the fixing rod, the stirring rod, the driven bevel gear and the driving bevel gear are arranged, the rotating drum drives the stirring rod to revolve and stir during glue dipping, glue blocks are reduced, meanwhile, the driven bevel gear and the driving bevel gear rotate relatively, the stirring rod rotates, and the stirring effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of decorative laminated boards, in particular to decorative laminated board processing equipment. Background Art

[0002] Decorative laminate is a high-pressure thermosetting plastic surface material. It consists of multiple layers of kraft paper impregnated with phenolic resin, and the surface is covered with a decorative layer impregnated with melamine. In the production and processing of decorative laminate, dipping is an important part of the production process, which can improve the wear resistance, temperature resistance and chemical resistance of decorative laminate.

[0003] After searching, a Chinese patent publication number CN218711807U discloses a device for impregnating paper with glue, including a device shell, glue arranged at the bottom of the device shell, and impregnated paper arranged inside the device shell, and a paper inlet and a paper outlet are respectively opened on both sides of the top of the device shell, and steering rollers are installed at the paper inlet and the paper outlet inside the device shell.

[0004] This patent arranges the impregnated paper inside the glue to ensure that the surface of the impregnated paper is coated with glue, thereby improving the impregnation effect of the impregnated paper. Moreover, during the whole process, the connecting shaft is always located above the glue, so that the glue is not easy to enter between the connecting shaft and the hollow roller, ensuring the rotation of the hollow roller, which is beneficial to the movement of the impregnated paper. However, during the impregnation process, the glue will aggregate over time, affecting the impregnation effect. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a decorative laminate processing device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A decorative laminate processing equipment comprises a glue dipping tank, wherein the top outer wall of the glue dipping tank is fixedly connected to a fixing frame, and two mounting frames are relatively fixed to the outer wall of the bottom end of the fixing frame, and the mounting frame is Y-shaped, and two glue dipping rollers are rotatably connected to the two mounting frames on opposite sides, and a rotating drum is rotatably connected to the opposite sides of the bottom ends of the two mounting frames, and a stirring rod is rotatably connected to the outer wall of the rotating drum, a cavity is provided inside the rotating drum, and a fixing rod is rotatably connected to the inner wall of the cavity, one end of the fixing rod is fixedly connected to the mounting frame, and a plurality of active bevel gears are fixedly connected to the outer wall of the fixing rod, and one end of the stirring rod is connected to a driven bevel gear, and the driven bevel gear is drivingly meshed with the active bevel gear.

[0008] As a further solution of the utility model: one side of the top of the dipping tank is rotatably connected to a feed roller through a feed rack, and the other side of the top of the dipping tank is provided with a connecting rack, and the inner wall of the connecting rack is rotatably connected to two squeezing rollers.

[0009] As a further solution of the utility model: a transmission cavity is opened inside the mounting frame, a driving sprocket is rotatably connected to the top end of the inner wall of the transmission cavity, and the driving sprocket is connected to one end of the rotating shaft of the dipping roller.

[0010] As a further solution of the utility model: the inner wall of the transmission cavity is rotatably connected with a driven sprocket, and the driven sprocket is matched with the driving sprocket through a transmission chain.

[0011] As a further solution of the utility model: one side of the driven sprocket is connected to a driving gear, one end of the rotating drum shaft is connected to a driven gear, and a transmission gear is arranged between the driven gear and the driving gear.

[0012] As a further solution of the utility model: the transmission gear is in transmission meshing engagement with the driven gear and the driving gear, and the number of teeth of the driving gear, the transmission gear and the driven gear is reduced one by one.

[0013] As a further solution of the utility model: a glue inlet pipe is arranged on the outer wall of one side of the glue dipping tank, and a slide groove is opened on the inner wall of the glue dipping tank, and the slide groove corresponds to the position of the glue inlet pipe.

[0014] As a further solution of the utility model: a blocking plate is slidably connected to the inner wall of the slide groove, and a floating block is fixed to the outer wall of one side of the bottom end of the blocking plate.

[0015] Compared with the prior art, the utility model provides a decorative laminate processing equipment, which has the following beneficial effects:

[0016] 1. The utility model is provided with a rotating drum, a cavity, a fixed rod, a stirring rod, a driven bevel gear and a driving bevel gear. When dipping the glue, the rotating drum drives the stirring rod to revolve to stir and reduce the appearance of glue lumps. At the same time, the driven bevel gear and the driving bevel gear rotate relative to each other, so that the stirring rod rotates and the stirring effect is improved.

[0017] 2. The utility model is provided with a transmission cavity, a driving sprocket, a driven sprocket, a transmission chain, a driving gear, a transmission gear and a driven gear. An external moving device pulls the kraft paper to move, and the friction between the kraft paper and the dipping roller drives the dipping roller to rotate, so that the driving sprocket rotates accordingly, and the driven sprocket is driven to rotate through the transmission chain, and the rotating drum is driven to rotate through the transmission of the driving gear, the transmission gear and the driven gear. There is no need to set up a stirring power source. At the same time, since the number of teeth of the driving gear, the transmission gear and the driven gear is reduced one by one, the rotation speed of the driving gear, the transmission gear and the driven gear will increase one by one, so that the rotation speed of the rotating drum is faster.

[0018] 3. The utility model is provided with a glue inlet pipe, a slide groove, a baffle plate and a float block. When the glue position inside the glue dipping tank drops, the float block drives the baffle plate to drop, so that the glue inlet pipe is connected with the inside of the glue dipping tank, and the external glue flows into the glue dipping tank from the glue inlet pipe. As the amount of glue inside the glue dipping tank increases, the buoyancy pushes the float block to rise, so that the baffle plate closes the glue inlet pipe, thereby realizing automatic replenishment of glue inside the glue dipping tank.

[0019] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a decorative laminate processing device proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of a decorative laminate processing device proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of a rotating drum of a decorative laminate processing equipment proposed by the utility model;

[0023] Figure 4 This is a schematic diagram of the connection structure of a driving bevel gear wheel and a driven bevel gear of a decorative laminate processing equipment proposed by the utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of a fixing frame of a decorative laminate processing equipment proposed by the utility model;

[0025] Figure 6 The utility model provides a transmission structure diagram of a driving gear wheel and a driven gear of a decorative laminate processing equipment.

[0026] In the figure: 1. Glue dipping tank; 2. Feed rack; 3. Feed roller; 4. Fixed rack; 5. Mounting rack; 6. Glue dipping roller; 7. Rotating drum; 8. Transmission cavity; 9. Driving sprocket; 10. Driven sprocket; 11. Transmission chain; 12. Driving gear; 13. Transmission gear; 14. Driven gear; 15. Connecting rack; 16. Extrusion roller; 17. Cavity; 18. Fixed rod; 19. Stirring rod; 20. Driven bevel gear; 21. Driving bevel gear; 22. Glue feeding pipe; 23. Slide; 24. Blocking plate; 25. Floating block. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0029] Example 1

[0030] A decorative laminate processing device, such as Figures 1 to 6 As shown, it includes a dipping tank 1, one side of the top of the dipping tank 1 is rotatably connected to a feed roller 3 through a feed frame 2, a connecting frame 15 is arranged on the other side of the top of the dipping tank 1, and the inner wall of the connecting frame 15 is rotatably connected to two squeezing rollers 16, the outer wall of the top of the dipping tank 1 is fixedly connected to a fixing frame 4, and two mounting frames 5 are relatively fixed to the outer wall of the bottom end of the fixing frame 4, and the mounting frame 5 is Y-shaped, and two dipping rollers 6 are rotatably connected to the opposite side of the two mounting frames 5, and a rotating drum 7 is rotatably connected to the outer wall of the rotating drum 7. A stirring rod 19 is rotatably connected to the outer wall of the rotating drum 7, and a cavity 17 is provided inside the rotating drum 7, and a fixing rod 18 is rotatably connected to the inner wall of the cavity 17, and one end of the fixing rod 18 is fixedly connected to the mounting frame 5, and a plurality of active bevel gears 2 are fixedly connected to the outer wall of the fixing rod 18. 1, one end of the stirring rod 19 is connected to a driven bevel gear 20, and the driven bevel gear 20 is in transmission meshing with the driving bevel gear 21. A transmission cavity 8 is opened inside the mounting frame 5, and the top of the inner wall of the transmission cavity 8 is rotatably connected with a driving sprocket 9, and the driving sprocket 9 is connected to one end of the rotating shaft of the dipping roller 6. The inner wall of the transmission cavity 8 is rotatably connected with a driven sprocket 10, and the driven sprocket 10 and the driving sprocket 9 are matched through a transmission chain 11. One side of the driven sprocket 10 is connected to a driving gear 12, and one end of the rotating shaft of the rotating drum 7 is connected to a driven gear 14, and a transmission gear 13 is arranged between the driven gear 14 and the driving gear 12, and the transmission gear 13 is in transmission meshing with the driven gear 14 and the driving gear 12, and the number of teeth of the driving gear 12, the transmission gear 13 and the driven gear 14 are reduced one by one.

[0031] During the dipping process, the kraft paper passes through the gap between the top of the feed roller 3, the bottom of the dipping roller 6 and the gap between the two squeezing rollers 16 in turn. The dipping roller 6 immerses the kraft paper in the glue inside the dipping tank 1. The external moving device pulls the kraft paper to move. The friction between the kraft paper and the dipping roller 6 drives the dipping roller 6 to rotate, so that the driving sprocket 9 rotates accordingly, and the driven sprocket 10 is driven to rotate through the transmission chain 11, and the rotating drum 7 is driven to rotate through the transmission of the driving gear 12, the transmission gear 13 and the driven gear 14. Since the number of teeth of the driving gear 12, the transmission gear 13 and the driven gear 14 decreases one by one, the rotation speeds of the driving gear 12, the transmission gear 13 and the driven gear 14 will increase one by one. When the rotating drum 7 rotates, the stirring rod 19 will revolve accordingly to stir. At the same time, the driven bevel gear 20 and the driving bevel gear 21 rotate relative to each other, so that the stirring rod 19 rotates on its own to improve the stirring effect.

[0032] By arranging the rotating drum 7, the cavity 17, the fixed rod 18, the stirring rod 19, the driven bevel gear 20 and the driving bevel gear 21, the rotating drum 7 drives the stirring rod 19 to revolve during dipping to stir the glue. At the same time, the driven bevel gear 20 and the driving bevel gear 21 rotate relative to each other, so that the stirring rod 19 rotates on its own, thereby improving the stirring effect.

[0033] By providing a transmission cavity 8, a driving sprocket 9, a driven sprocket 10, a transmission chain 11, a driving gear 12, a transmission gear 13 and a driven gear 14, an external moving device pulls the kraft paper to move, and the friction between the kraft paper and the dipping roller 6 drives the dipping roller 6 to rotate, so that the driving sprocket 9 rotates accordingly, and the driven sprocket 10 is driven to rotate through the transmission chain 11, and the rotating drum 7 is driven to rotate through the transmission of the driving gear 12, the transmission gear 13 and the driven gear 14, without providing a stirring power source. At the same time, since the number of teeth of the driving gear 12, the transmission gear 13 and the driven gear 14 is reduced one by one, the rotation speed of the driving gear 12, the transmission gear 13 and the driven gear 14 will be increased one by one, so that the rotation speed of the rotating drum 7 is faster.

[0034] Example 2

[0035] A decorative laminate processing device, based on the embodiment 1, this embodiment makes the following improvements, such as Figure 1 , Figure 2 As shown, a glue inlet pipe 22 is arranged on the outer wall of one side of the glue dipping tank 1, and the glue inlet pipe 22 is connected with an external glue storage box. A slide groove 23 is opened on the inner wall of the glue dipping tank 1, and the slide groove 23 corresponds to the position of the glue inlet pipe 22. A blocking plate 24 is slidably connected to the inner wall of the slide groove 23, and a floating block 25 is fixed to the outer wall of one side of the bottom end of the blocking plate 24.

[0036] When the glue level inside the glue dipping tank 1 drops, the floating block 25 drives the blocking plate 24 to drop, so that the glue inlet pipe 22 is connected with the inside of the glue dipping tank 1, and the external glue flows into the glue dipping tank 1 from the glue inlet pipe 22. As the glue inside the glue dipping tank 1 increases, the buoyancy pushes the floating block 25 to rise, so that the blocking plate 24 closes the glue inlet pipe 22.

[0037] By arranging the glue inlet pipe 22, the slide groove 23, the baffle plate 24 and the float block 25, when the glue position inside the glue dipping tank 1 drops, the float block 25 drives the baffle plate 24 to drop, so that the glue inlet pipe 22 is connected with the inside of the glue dipping tank 1, and the external glue flows into the glue dipping tank 1 from the glue inlet pipe 22. As the glue inside the glue dipping tank 1 increases, the buoyancy pushes the float block 25 to rise, so that the baffle plate 24 closes the glue inlet pipe 22, thereby realizing the automatic replenishment of the glue inside the glue dipping tank 1.

[0038] Working principle: During the dipping process, the kraft paper passes through the gap between the feed roller 3, the dipping roller 6 and the two squeezing rollers 16 in turn. The dipping roller 6 dips the kraft paper into the glue in the dipping tank 1. The external moving device pulls the kraft paper to move. The friction between the kraft paper and the dipping roller 6 drives the dipping roller 6 to rotate, causing the driving sprocket 9 to rotate accordingly, and the driven sprocket 10 is driven to rotate through the transmission chain 11, and the rotating drum 7 is driven to rotate through the transmission of the driving gear 12, the transmission gear 13 and the driven gear 14. Since the number of teeth of the driving gear 12, the transmission gear 13 and the driven gear 14 decreases one by one, the driving gear The rotation speeds of the wheel 12, the transmission gear 13 and the driven gear 14 will increase one by one. When the drum 7 rotates, the stirring rod 19 will revolve accordingly to stir. At the same time, relative rotation will occur between the driven bevel gear 20 and the active bevel gear 21, causing the stirring rod 19 to rotate on its own to improve the stirring effect. When the glue position inside the glue dipping tank 1 drops, the floating block 25 drives the baffle plate 24 to drop, so that the glue inlet pipe 22 is connected to the inside of the glue dipping tank 1, and the external glue flows into the glue dipping tank 1 from the glue inlet pipe 22. As the glue inside the glue dipping tank 1 increases, the buoyancy pushes the floating block 25 to rise, causing the baffle plate 24 to close the glue inlet pipe 22.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A decorative laminate processing device, comprising a dipping tank (1), characterized in that: The top outer wall of the dipping tank (1) is fixedly connected to a fixing frame (4), and the bottom outer wall of the fixing frame (4) is relatively fixed with two mounting frames (5), and the mounting frames (5) are Y-shaped, and two dipping rollers (6) are rotatably connected to the opposite sides of the two mounting frames (5), and the bottom opposite sides of the two mounting frames (5) are rotatably connected to a rotating drum (7), and the outer wall of the rotating drum (7) is rotatably connected to a stirring rod (19), and a cavity (17) is provided inside the rotating drum (7), and the inner wall of the cavity (17) is rotatably connected to a fixing rod (18), one end of the fixing rod (18) is fixedly connected to the mounting frame (5), and the outer wall of the fixing rod (18) is fixedly connected to a plurality of active bevel gears (21), and one end of the stirring rod (19) is connected to a driven bevel gear (20), and the driven bevel gear (20) is in driving mesh with the active bevel gear (21).

2. A decorative laminate processing equipment according to claim 1, characterized in that: One side of the top of the dipping tank (1) is rotatably connected to a feed roller (3) via a feed frame (2), and the other side of the top of the dipping tank (1) is provided with a connecting frame (15), and the inner wall of the connecting frame (15) is rotatably connected to two squeezing rollers (16).

3. The decorative laminate processing equipment according to claim 1, characterized in that: A transmission cavity (8) is provided inside the mounting frame (5), and a driving sprocket (9) is rotatably connected to the top end of the inner wall of the transmission cavity (8), and the driving sprocket (9) is connected to one end of the rotating shaft of the dipping roller (6).

4. A decorative laminate processing equipment according to claim 3, characterized in that: The inner wall of the transmission cavity (8) is rotatably connected to a driven sprocket (10), and the driven sprocket (10) and the driving sprocket (9) are coupled to each other through a transmission chain (11).

5. A decorative laminate processing equipment according to claim 4, characterized in that: One side of the driven sprocket (10) is connected to a driving gear (12), one end of the rotating shaft of the rotating drum (7) is connected to a driven gear (14), and a transmission gear (13) is arranged between the driven gear (14) and the driving gear (12).

6. A decorative laminate processing equipment according to claim 5, characterized in that: The transmission gear (13) is in transmission meshing engagement with the driven gear (14) and the driving gear (12), and the numbers of teeth of the driving gear (12), the transmission gear (13) and the driven gear (14) decrease one by one.

7. The decorative laminate processing equipment according to claim 1, characterized in that: A glue inlet pipe (22) is arranged on the outer wall of one side of the glue dipping tank (1), and a slide groove (23) is opened on the inner wall of the glue dipping tank (1), and the position of the slide groove (23) corresponds to that of the glue inlet pipe (22).

8. The decorative laminate processing equipment according to claim 7, characterized in that: The inner wall of the slide groove (23) is slidably connected with a blocking plate (24), and a floating block (25) is fixed to the outer wall of one side of the bottom end of the blocking plate (24).

Citation Information

Patent Citations

  • Impregnation device for impregnated paper

    CN218711807U