Efficient sawing, threading and polishing production line
By designing an efficient sawing and cutting wire grinding production line, automatic loading, scale setting and multi-process automation is achieved, and the problems of low efficiency and low accuracy of the steel bar sawing and cutting wire grinding process in the existing technology are solved, and production efficiency and accuracy are improved, and costs are reduced.
Patent Information
- Application Number
- CN202421722615.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-20
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-20
AI Technical Summary
In the prior art, the process of sawing and wire-screwing requires three processes and requires manual operation, resulting in high cost, low efficiency, inaccurate size and large errors in wire-screwing length.
An efficient sawing and wire grinding production line is designed, including a material bearing rack, automatic feeding mechanism, ruler setting mechanism, conveying mechanism, fixed sawing and wire grinding mechanism and mobile sawing and wire grinding mechanism to realize automatic feeding, automatic ruler setting, double-head sawing, wire grinding and grinding processes.
It realizes automated production, reduces manual intervention, improves processing efficiency and accuracy, reduces costs, and can handle steel bars with diameters up to 32 mm.
Smart Images

Figure CN222791169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to a high-efficiency sawing, threading and grinding production line. Background Art
[0002] The sawing, threading and grinding production line is an automated production equipment used for the processing and production of metal materials such as sawing, threading and grinding. It has the characteristics of high efficiency, high precision and high degree of automation. It can automatically complete multiple processes such as sawing, threading, grinding and cleaning, which improves production efficiency and quality and reduces production costs.
[0003] The inventors found that: the current industry steel bar sawing and threading process: 1) sawing, threading, and grinding use three devices respectively, requiring three processes, all of which require manual operation, high cost, low processing efficiency, and many uncertain factors;
[0004] 2) Manual measurement of the size of the sawing, the sawing size is not accurate;
[0005] 3) Sawing, threading and grinding all require manual loading and intervention, the processing efficiency is slow, and the threading length error is large. Therefore, we proposed an efficient sawing, threading and grinding production line. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the utility model provides a high-efficiency sawing, threading and grinding production line to solve the above-mentioned problems.
[0008] (II) Technical solution
[0009] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient sawing, threading and grinding production line, comprising: a material receiving frame, the material receiving frame is used to carry raw materials;
[0010] An automatic feeding mechanism, which is arranged on the material support frame and is used for automatic feeding;
[0011] A sizing mechanism, which is arranged beside the automatic feeding mechanism and is used for automatic sizing;
[0012] A conveying mechanism, which is arranged beside the automatic feeding mechanism and is used to convey raw materials;
[0013] A fixed sawing, threading and grinding mechanism, which is arranged on the sizing mechanism and is used to fix the sawing, threading and grinding processes;
[0014] A mobile sawing, threading and grinding mechanism, wherein the mobile sawing, threading and grinding mechanism is arranged on the transmission mechanism and is used for mobile sawing, threading and grinding processes;
[0015] An automatic lifting and feeding mechanism, which is arranged beside the automatic loading mechanism and is used for automatic lifting, feeding and unloading;
[0016] The lifting bracket is arranged on the automatic lifting and feeding mechanism, and the lifting bracket is used for lifting and supporting. The raw materials are placed on the material support frame, and the automatic feeding mechanism automatically feeds the raw materials to the automatic lifting and feeding mechanism on the lifting bracket, and then the conveying mechanism is used to convey the steel bars to the sizing mechanism, the fixed sawing, threading and grinding mechanism, and the mobile sawing, threading and grinding mechanism. At this time, the cylinder on the sizing mechanism and the sizing plate push the steel bars to align, and the mobile sawing, threading and grinding mechanism completes the automatic sizing. The fixed sawing, threading and grinding mechanism, the mobile sawing, threading and grinding mechanism, and the automatic lifting and feeding mechanism cooperate to complete the double-head sawing, threading and grinding processes. Finally, the automatic lifting and feeding mechanism unloads the finished products to the finished product storage rack, thereby realizing automatic loading, completing automatic sizing, and realizing double-head sawing, threading, grinding, automatic lifting and feeding, and automatic unloading.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a high-efficiency sawing and threading grinding production line, which has the following beneficial effects:
[0019] 1. The high-efficiency sawing, threading and grinding production line places the raw materials on the material support frame, and the automatic loading mechanism automatically loads the raw materials to the automatic lifting and feeding mechanism on the lifting bracket, and then uses the conveying mechanism to convey the steel bars to the sizing mechanism, the fixed sawing, threading and grinding mechanism and the mobile sawing, threading and grinding mechanism. At this time, the cylinder on the sizing mechanism and the sizing plate push the steel bars to align, and the mobile sawing, threading and grinding mechanism completes the automatic sizing. Then, the fixed sawing, threading and grinding mechanism, the mobile sawing, threading and grinding mechanism and the automatic lifting and feeding mechanism cooperate to complete the double-head sawing, threading and grinding processes. Finally, the automatic lifting and feeding mechanism unloads the finished products to the finished product storage rack, thereby realizing automatic loading, completing automatic sizing, and also realizing double-head sawing, threading, grinding, automatic lifting and feeding and automatic unloading.
[0020] 2. The high-efficiency sawing, threading and grinding production line is provided with a sizing mechanism, a transmission mechanism, a fixed sawing, threading and grinding mechanism and a mobile sawing, threading and grinding mechanism, so as to realize automatic sizing, double-head sawing, threading and grinding at one time, and improve efficiency.
[0021] 3. This high-efficiency sawing, threading and grinding production line uses a lifting method to convey the steel bars and adopts cylinders for horizontal transmission, which saves equipment floor space and ensures processing efficiency.
[0022] 4. This high-efficiency sawing, threading and grinding production line can process steel bars with a maximum diameter of 32 mm
[0023] 5. This high-efficiency sawing, threading and grinding production line has a simple equipment structure, is easy to learn and operate, is convenient for later maintenance, has a low failure rate, and ensures processing accuracy and processing cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the front view of the structure of the utility model;
[0026] Figure 3 It is a side view schematic diagram of the structure of the utility model;
[0027] Figure 4 It is a schematic top view of the structure of the utility model.
[0028] In the figure: 1. Material support rack; 2. Automatic feeding mechanism; 3. Sizing mechanism; 4. Conveying mechanism; 5. Fixed sawing, threading and grinding mechanism; 6. Mobile sawing, threading and grinding mechanism; 7. Automatic lifting and feeding mechanism; 8. Lifting bracket. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0030] Reference Figure 1-4 , provides a high-efficiency sawing, threading and grinding production line, including: a material support frame 1, the material support frame 1 is used to carry raw materials;
[0031] An automatic feeding mechanism 2, which is arranged on the material support frame 1 and is used for automatic feeding;
[0032] The sizing mechanism 3 is arranged beside the automatic feeding mechanism 2 and is used for automatic sizing;
[0033] The conveying mechanism 4 is arranged beside the automatic feeding mechanism 2 and is used for conveying raw materials;
[0034] A fixed sawing, threading and grinding mechanism 5, which is arranged on the sizing mechanism 3, and is used for fixing sawing, threading and grinding processes;
[0035] A mobile sawing, threading and grinding mechanism 6, which is arranged on the conveying mechanism 4, and is used for mobile sawing, threading and grinding processes;
[0036] Automatic lifting and feeding mechanism 7, the automatic lifting and feeding mechanism 7 is arranged beside the automatic loading mechanism 2, and the automatic lifting and feeding mechanism 7 is used for automatic lifting, feeding and unloading;
[0037] The lifting bracket 8 is arranged on the automatic lifting and feeding mechanism 7, and the lifting bracket 8 is used for lifting and supporting.
[0038] Working principle: by placing the raw materials on the material support frame 1, and the automatic loading mechanism 2 automatically loads the materials to the automatic lifting and feeding mechanism 7 on the lifting bracket 8, and then the conveying mechanism 4 is used to convey the steel bars to the sizing mechanism 3, the fixed sawing, threading and grinding mechanism 5 and the mobile sawing, threading and grinding mechanism 6. At this time, the cylinder on the sizing mechanism 3 and the sizing plate push the steel bars to align, and the mobile sawing, threading and grinding mechanism 6 completes the automatic sizing, and then the fixed sawing, threading and grinding mechanism 5, the mobile sawing, threading and grinding mechanism 6 and the automatic lifting and feeding mechanism 7 cooperate to complete the double-head sawing, threading and grinding processes, and finally the automatic lifting and feeding mechanism 7 unloads the finished products to the finished product storage rack, so as to realize automatic loading and automatic sizing, and can also realize double-head sawing, threading, grinding, automatic lifting and feeding and automatic unloading. The device can not only realize automatic loading and automatic sizing, but also realize double-head sawing, threading, grinding, automatic lifting and feeding and automatic unloading.
[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An efficient sawing and threading grinding production line, characterized by: include: A material support frame (1), wherein the material support frame (1) is used to support raw materials; An automatic loading mechanism (2), the automatic loading mechanism (2) being arranged on the material support frame (1), and the automatic loading mechanism (2) being used for automatic loading; A sizing mechanism (3), the sizing mechanism (3) being arranged beside the automatic feeding mechanism (2), and the sizing mechanism (3) being used for automatic sizing; A conveying mechanism (4), the conveying mechanism (4) being arranged beside the automatic feeding mechanism (2), and the conveying mechanism (4) being used for conveying raw materials; A fixed sawing, threading and grinding mechanism (5), wherein the fixed sawing, threading and grinding mechanism (5) is arranged on the sizing mechanism (3), and the fixed sawing, threading and grinding mechanism (5) is used to fix the sawing, threading and grinding processes; A mobile sawing, threading and grinding mechanism (6), wherein the mobile sawing, threading and grinding mechanism (6) is arranged on the transmission mechanism (4), and the mobile sawing, threading and grinding mechanism (6) is used for mobile sawing, threading and grinding processes; An automatic lifting and feeding mechanism (7), the automatic lifting and feeding mechanism (7) is arranged beside the automatic loading mechanism (2), and the automatic lifting and feeding mechanism (7) is used for automatic lifting, feeding and unloading; A lifting bracket (8), wherein the lifting bracket (8) is arranged on the automatic lifting and feeding mechanism (7), and the lifting bracket (8) is used for lifting and supporting.
Citation Information
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