Manual product debugging jig

Abstract

The utility model relates to the technical field of product jigs, and discloses a manual product debugging jig which comprises a carrying platform, one side of the upper surface of the carrying platform is fixedly connected with a fixed platform, the other side of the upper surface of the carrying platform is provided with a four-axis manual adjusting platform, one side of the outer wall of the four-axis manual adjusting platform is fixedly connected with a mounting clamp, and the mounting clamp is fixedly connected with a lifting platform. A glass plate is mounted in the mounting clamp, an observation unit is mounted on the upper surface of the carrying platform, and a display screen used for displaying is mounted on one side of the carrying platform. According to the utility model, manual control is adopted, so that the safety in the using process is obviously improved, and the risk that operators are subjected to potential injury is reduced; in addition, the occupied area is greatly reduced, the precious plant space is saved, and the production layout is optimized; by means of the compact design, the space utilization rate is increased, and more possibilities are provided for flexible configuration of the production environment.

Description

Technical Field

[0001] The utility model relates to the technical field of product jigs, in particular to a manual debugging product jig. Background Art

[0002] A jig is a tool or device used in the manufacturing and assembly processes, aiming to improve production efficiency, ensure consistency and quality. The main functions of the jig include positioning, supporting and fixing workpieces, so that they remain stable and precise during the processing or assembly process. Using a manual debugging product jig can ensure that the workpiece is in the correct position and angle, reduce processing errors, improve the consistency and quality of the product; by realizing the repeated positioning and fixing of the workpiece, improve the repeatability and efficiency of the production process; at the same time, reduce the risk of workpiece movement or sliding during the operation process, and improve the operation safety. In addition, manual debugging jigs are usually cheaper than automated equipment, suitable for small batch production or the R & D stage, helping to save costs, and having high flexibility, which can be adjusted and modified according to different product and process requirements to adapt to different production needs. Manual debugging product jigs are particularly useful in small batch production, R & D and testing stages, because they can be quickly adjusted and set to adapt to different product and process changes.

[0003] During the use of existing products, the electric control system has certain dangers during use, which may pose a threat to the safety of operators; secondly, it occupies a large area, not only wasting valuable factory space, but also bringing inconvenience to the production layout; thirdly, the product applicability is single, and it can only correspond to one type of product, and it cannot flexibly adapt to the production needs of multiple types of products, restricting its application scope and market competitiveness; finally, the cost is high. Since it needs to include PLC, electrical equipment, as well as a large number of non-standard parts and standard parts, the overall manufacturing and maintenance costs increase significantly, bringing a heavy economic burden to the enterprise. Therefore, a manual debugging product jig is proposed to solve the above problems. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a manual debugging product jig, aiming to improve the problems of certain dangers during use with electric control, large floor area, single product correspondence, high cost, etc. in the prior art.

[0005] To achieve the above object, the utility model provides the following technical solution: A manual debugging product jig, including a carrying platform, one side of the upper surface of the carrying platform is fixedly connected with a fixed platform, on the other side of the upper surface of the carrying platform, a four-axis manual adjustment platform is installed, on one side of the outer wall of the four-axis manual adjustment platform, an installation clip is fixedly connected, a glass plate is installed inside the installation clip, an observation unit is installed on the upper surface of the carrying platform, and a display screen for display is installed on one side of the carrying platform.

[0006] Further, one side of the upper surface of the carrying platform is fixedly connected with an electric slide rail 1, and the adjacent side of the electric slide rail 1 is fixedly connected with an electric slide rail 2.

[0007] Further, corresponding moving platforms are slidably connected to the upper surfaces of the electric slide rail 1 and the electric slide rail 2, and the observation unit is fixedly connected to the upper surface of the moving platform.

[0008] Further, a calibration block is fixedly connected to the upper surface of the fixed platform, and a connecting head is threadedly connected to the adjacent side of the calibration block.

[0009] Further, a fixing bolt is threadedly connected inside the connecting head, and the fixing bolt is threadedly connected inside the fixed platform.

[0010] Further, the electric slide rail 1, the electric slide rail 2, the fixed platform and the four-axis manual adjustment platform are arranged in a linear equidistant distribution.

[0011] Further, the observation unit is electrically connected to the display screen, and the observation unit is arranged directly above the glass plate.

[0012] Further, the glass plate is arranged directly above the fixed platform.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, by adopting manual control, the safety in the use process is significantly improved, and the risk of potential injury to the operator is reduced; in addition, its floor area is greatly reduced, valuable factory space is saved, and the production layout is optimized; this compact design not only improves the space utilization rate, but also provides more possibilities for flexible configuration of the production environment.

[0015] 2. In the utility model, by being able to adapt to the production requirements of various types of products, it shows excellent diversified applicability and meets the diverse needs of different customers; this characteristic significantly improves the market competitiveness and application scope of the product; in addition, the new product has low cost, only requires a small number of standard parts and non-standard parts, significantly reduces the manufacturing and maintenance costs, saves a large amount of economic costs for the enterprise, and improves the economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of a manual debugging product fixture proposed by the utility model;

[0017] Figure 2 is a top view schematic diagram of a manual debugging product fixture proposed by the utility model;

[0018] Figure 3 is Figure 2Enlarged view of part A in

[0019] Figure 4 The side view schematic diagram of a manual debugging product fixture proposed by the present utility model.

[0020] Legend:

[0021] 1. Loading platform; 2. Fixed platform; 3. Four-axis manual adjustment platform; 4. Installation clamp; 5. Glass plate; 6. Electric slide rail 1; 7. Electric slide rail 2; 8. Moving platform; 9. Observation unit; 10. Display screen; 11. Alignment block; 12. Fixed bolt; 13. Connector. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0023] Refer to Figure 1 - Figure 4 As shown in the figure, an embodiment provided by the present utility model: A manual debugging product fixture includes a loading platform 1. One side of the upper surface of the loading platform 1 is fixedly connected with a fixed platform 2. On the other side of the upper surface of the loading platform 1, a four-axis manual adjustment platform 3 is installed. One side of the outer wall of the four-axis manual adjustment platform 3 is fixedly connected with an installation clamp 4. Inside the installation clamp 4, a glass plate 5 is installed. On the upper surface of the loading platform 1, an observation unit 9 is installed. On one side of the loading platform 1, a display screen 10 for display is installed; On one side of the upper surface of the loading platform 1, an electric slide rail 1 6 is fixedly connected. On the adjacent side of the electric slide rail 1 6, an electric slide rail 2 7 is fixedly connected; On the upper surfaces of the electric slide rail 1 6 and the electric slide rail 2 7, a corresponding moving platform 8 is slidably connected. The observation unit 9 is fixedly connected to the upper surface of the moving platform 8; On the upper surface of the fixed platform 2, an alignment block 11 is fixedly connected. On the adjacent side of the alignment block 11, a connector 13 is threadedly connected; Inside the connector 13, a fixed bolt 12 is threadedly connected. The fixed bolt 12 is threadedly connected inside the fixed platform 2; The electric slide rail 1 6, the electric slide rail 2 7, the fixed platform 2 and the four-axis manual adjustment platform 3 are arranged linearly and equidistantly; The observation unit 9 and the display screen 10 are electrically connected. The observation unit 9 is arranged directly above the glass plate 5; The glass plate 5 is arranged directly above the fixed platform 2;

[0024] Specifically, the mounting platform 1 serves as the foundation of the entire device, providing support; the fixed platform 2 is installed on the mounting platform 1 and is used to fix the product to be debugged; the four-axis manual adjustment platform 3 is installed on the mounting platform 1 and is used for manual adjustment and positioning; the mounting clip 4 is fixed on the four-axis manual adjustment platform 3 and is used to fix the glass plate 5; the glass plate 5 is installed inside the mounting clip 4 and is used for alignment detection; the observation unit 9 is installed on the mounting platform 1 and is used to observe and detect the debugging process; the display screen 10 is electrically connected to the observation unit 9 to display the debugging screen in real time; the first electric slide rail 6 and the second electric slide rail 7 are installed on the mounting platform 1 to provide the sliding track for the moving platform 8; the moving platform 8 is slidably connected to the first electric slide rail 6 and the second electric slide rail 7 and is fixedly connected to the observation unit 9; the calibration block 11 is fixed on the fixed platform 2 and is used for alignment; the connecting head 13 and the fixing bolt 12 are used to fix the calibration block 11.

[0025] Working principle: First, fix the product on the fixed platform 2. Use the four-axis manual adjustment platform 3 to preliminarily align the product through the mounting clip 4 and the glass plate 5, especially the connecting heads 13 on the leftmost and rightmost sides. Use the first electric slide rail 6 and the second electric slide rail 7 to adjust the position of the observation unit 9 so that it is directly opposite to the calibration block 11 for easy observation and detection. During the debugging process, the observation unit 9 will feedback the debugging screen to the display screen 10 in real time, and the operator can make further fine-tuning according to the information on the display screen. When all the connecting heads 13 are aligned with the calibration block 111, the debugging work can be completed.

[0026] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacement of some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A manual debugging product fixture, comprising a mounting platform (1), characterized in that: A fixed platform (2) is fixedly connected to one side of the upper surface of the carrying platform (1), a four-axis manual adjustment platform (3) is installed on the other side of the upper surface of the carrying platform (1), a mounting clamp (4) is fixedly connected to one side of the outer wall of the four-axis manual adjustment platform (3), a glass plate (5) is installed inside the mounting clamp (4), an observation unit (9) is installed on the upper surface of the carrying platform (1), and a display screen (10) for display is installed on one side of the carrying platform (1).

2. A manual debugging product fixture according to claim 1, characterized in that: One side of the upper surface of the carrying platform (1) is fixedly connected to an electric slide rail 1 (6), and an adjacent side of the electric slide rail 1 (6) is fixedly connected to an electric slide rail 2 (7).

3. A manual debugging product fixture according to claim 2, characterized in that: The upper surfaces of the electric slide rail 1 (6) and the electric slide rail 2 (7) are slidably connected to corresponding moving platforms (8), and the observation unit (9) is fixedly connected to the upper surface of the moving platform (8).

4. A manual debugging product fixture according to claim 3, characterized in that: A calibration block (11) is fixedly connected to the upper surface of the fixed platform (2), and a connector (13) is threadedly connected to an adjacent side of the calibration block (11).

5. A manual debugging product fixture according to claim 4, characterized in that: The connection head (13) is internally threadedly connected to a fixing bolt (12), and the fixing bolt (12) is threadedly connected to the interior of the fixing platform (2).

6. A manual debugging product fixture according to claim 5, characterized in that: The electric slide rail 1 (6), the electric slide rail 2 (7), the fixed platform (2) and the four-axis manual adjustment platform (3) are linearly and equidistantly distributed.

7. A manual debugging product fixture according to claim 3, characterized in that: The observation unit (9) is electrically connected to the display screen (10), and the observation unit (9) is arranged directly above the glass plate (5).

8. A manual debugging product fixture according to claim 7, characterized in that: The glass plate (5) is arranged directly above the fixed platform (2).

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