Drawer type core-pulling structure wheel speed sensor injection mold
By designing a wheel speed sensor injection mold with a drawer-type core draw structure, the problems of mass production and high cost of small tonnage machines are solved, and the mold is refined and flexible, reducing energy saving and energy consumption and development costs are achieved.
Patent Information
- Application Number
- CN202421612659.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Existing injection molds are difficult to meet the needs of mass production of small tonnage machines, and are costly, making it difficult to reduce energy saving and development costs.
A drawer-type core drawing structure wheel speed sensor injection mold is designed. Through the exquisite design of the upper mold seat and the lower mold seat, the mold is flexible and refined, meeting the injection molding needs of complex products, and reducing the complexity of the action-driven structure of traditional molds.
The overall structure of the mold design is exquisite and flexible, meeting the needs of mass production of small tonnage machines, reducing the energy saving and development costs of the machine, and reducing the development costs by about 30%.
Smart Images

Figure CN222933222U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, and more specifically to an injection mold for a wheel speed sensor with a drawer-type core-pulling structure. Background Art
[0002] With the rapid development of new energy vehicle technology, not only new models are emerging, but also the structural types of wheel speed sensors are being updated. As a result, the product structure has become more complex and diversified, and it is difficult to meet the needs of different new project development customers and different project development costs at the same time. This puts higher requirements on the structural design and ideas of injection molds. In some wheel speed sensors with complex structures and metal inserts, the molds used are relatively complex and costly, and it is difficult to meet the mass production of small-tonnage machines. Utility Model Content
[0003] In view of the shortcomings of the prior art, the utility model provides a drawer-type core-pulling structure wheel speed sensor injection mold, which has a sophisticated and flexible structure and a refined mold, and can meet the needs of large-scale production of small-tonnage machines. It has the advantage of reducing energy consumption of the machine and can reduce development costs by about 30%.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A drawer-type core-pulling structure wheel speed sensor injection mold, comprising:
[0006] An upper die base, wherein the upper die base is provided with a contoured die cavity and a plurality of positioning guide pillars;
[0007] A lower die seat, wherein the lower die seat is provided with a fixed seat, a core pulling seat and a plurality of positioning guide holes, the plurality of positioning guide holes cooperate with a plurality of positioning guide pillars for positioning, a chip cavity and a wire positioning groove are provided on the top of the fixed seat, a bushing cavity is provided inside the fixed seat, an opening communicating with the bushing cavity is provided on the side of the fixed seat facing the core pulling seat, the core pulling seat is horizontally slidably connected with the lower die seat and can move toward the fixed seat, a bushing positioning core is provided on the side of the core pulling seat facing the fixed seat, and the bushing positioning core can extend through the opening into the bushing cavity.
[0008] Furthermore, a sliding cavity is provided on the lower die seat, guide grooves are provided on both sides of the sliding cavity, the core pulling seat is located in the sliding cavity, and sliders are provided on both sides of the core pulling seat, and the sliders extend into the guide grooves.
[0009] Furthermore, a locking groove is provided on the core pulling seat, and a locking rod is provided on the upper die seat, and the locking rod can extend into the locking groove to lock the core pulling seat.
[0010] Further, a wire sliding groove is provided at the top of the core-pulling seat.
[0011] Further, a core-pulling handle is provided on the side of the core-pulling seat away from the fixed seat.
[0012] Further, a number of positioning blocks are provided on the upper mold base, and a number of positioning grooves are provided on the fixed seat. The positioning blocks can extend into the positioning grooves for positioning.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. The overall structure of the mold design of the present utility model is delicate, flexible, and refined.
[0015] 2. It solves the technical problems of insufficient mold accommodation size and maximum mold opening stroke of small-tonnage machines, and at the same time has the advantages of reducing the energy consumption of the machine.
[0016] 3. The ingenious design of the drawer-type new structure mold conforms to the principles of ergonomics.
[0017] 4. This structure can meet the injection molding of complex products with metal inserts such as wheel speed sensors.
[0018] 5. This structure can realize the replacement of traditional complex mold action drive structures such as traditional oil cylinders, air cylinders, and electric drives with complex products with metal inserts such as wheel speed sensors.
[0019] 6. The mold design structure reduces the new mold development cost by about 30%, enhances the cost advantage of the development quotation for small demand in new projects, and enhances the cost quotation competition advantage of the company's new project products. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings, where:
[0021] Figure 1 is a schematic structural diagram of an injection mold for a wheel speed sensor with a drawer-type core-pulling structure;
[0022] Figure 2 is a schematic structural diagram of the upper mold base;
[0023] Figure 3 is a schematic structural diagram of the lower mold base (when the core-pulling seat is attached);
[0024] Figure 4 is a schematic structural diagram of the lower mold base (when the core-pulling seat is withdrawn).
[0025] In the figure, the markings are: 1, upper die holder; 2, lower die holder; 3, profiling die cavity; 4, positioning guide post; 5, locking rod; 6, positioning block; 7, fixed seat; 8, core-pulling seat; 9, positioning guide hole; 10, chip die cavity; 11, wire positioning groove; 12, wire sliding groove; 13, locking groove; 14, core-pulling handle; 15, guide sliding groove; 16, slider; 17, bushing positioning die core; 18, opening; 19, sliding cavity; 20, positioning groove. Specific embodiments
[0026] In the description of the present invention, it should be noted that for orientation terms, such as the terms "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation and position relationship are based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present invention.
[0027] In addition, such terms as "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meanings of "several" and "a number of" are two or more, unless otherwise specifically defined.
[0028] A drawer-type core-pulling structure wheel speed sensor injection mold, as Figures 1-4 shown, includes: an upper die holder 1, on which a profiling die cavity 3 and several positioning guide posts 4 are provided; a lower die holder 2, on which a fixed seat 7, a core-pulling seat 8 and several positioning guide holes 9 are provided. The several positioning guide holes 9 cooperate with the several positioning guide posts 4 for positioning. The top of the fixed seat 7 is provided with a chip die cavity 10 and a wire positioning groove 11. The inside of the fixed seat 7 is provided with a bushing die cavity. The side of the fixed seat 7 facing the core-pulling seat 8 is provided with an opening 18 communicating with the bushing die cavity. The core-pulling seat 8 is horizontally slidably connected to the lower die holder 2 and can move towards the fixed seat 7. The side of the core-pulling seat 8 facing the fixed seat 7 is provided with a bushing positioning die core 17, and the bushing positioning die core 17 can pass through the opening 18 and extend into the bushing die cavity.
[0029] Preferably, a sliding cavity 19 is provided on the lower die base 2, guiding grooves 15 are provided on both sides of the sliding cavity 19, the core pulling seat 8 is located in the sliding cavity 19, and sliding blocks 16 are provided on both sides of the core pulling seat 8. The sliding blocks 16 extend into the guiding grooves 15, thereby realizing the horizontal sliding connection of the core pulling seat 8 and the lower die base 2.
[0030] Preferably, a locking groove 13 is provided on the core pulling seat 8, a locking rod 5 is provided on the upper die base 1, and the locking rod 5 can extend into the locking groove 13 to lock the core pulling seat 8. Specifically, when the upper die base 1 and the lower die base 2 are closed, the locking rod 5 extends into the locking groove 13, causing the core pulling seat 8 to move a short distance towards the fixed seat 7 and be locked, thereby ensuring that the core pulling seat 8 does not move during injection molding.
[0031] Preferably, the locking rod 5 is distributed obliquely vertically, and the locking groove 13 is also distributed obliquely vertically.
[0032] Preferably, a wire sliding groove 12 is provided at the top of the core pulling seat 8. The wire sliding groove 12 is used to clamp and position the wire, and can also continue to maintain the guiding position when the core pulling seat 8 moves.
[0033] Preferably, a core pulling handle 14 is provided on the side of the core pulling seat 8 away from the fixed seat 7, so that the core pulling seat 8 can be pulled out through the core pulling handle 14, realizing the rapid extraction of the core pulling seat 8.
[0034] Preferably, a plurality of positioning blocks 6 are provided on the upper die base 1, a plurality of positioning grooves 20 are provided on the fixed seat 7, and the positioning blocks 6 can extend into the positioning grooves 20 for positioning. Specifically, by providing the positioning blocks 6 and the positioning grooves 20, when the upper die base 1 and the lower die base 2 are closed, the positioning blocks 6 can extend into the positioning grooves 20, thereby accurately ensuring the injection molding accuracy of the product during mold closing.
[0035] Operation process:
[0036] a. Install the sensor chip carrier in the chip cavity 10 of the fixed seat 7 of the lower die base 2, position the wire on the wire positioning groove 11 of the fixed seat 7 of the lower die base 2 and in the wire sliding groove 12 of the core pulling seat 8;
[0037] b. Keep the core pulling seat 8 in the pulled-out state, and install the metal bushing on the bushing positioning die core 17 of the core pulling seat 8;
[0038] c. Gently push the core pulling handle 14 of the core pulling seat 8. Under the guiding action of the sliding block 16 in the guiding groove 15, make the core pulling seat 8 fit with the fixed seat 7, and the bushing positioning die core 17 extends into the bushing cavity;
[0039] d. Start the injection molding machine to close the mold. Under the action of the combined force of the locking groove 13 of the core-pulling seat 8 and the locking rod 5 of the upper mold base 1, the core-pulling seat 8 moves a short distance towards the fixed seat 7 to achieve a gapless fit, thus meeting the requirement of no flash on the injection molded part.
[0040] e. After the injection molding and cooling are completed, the mold is opened. Under the action of the inclined locking rod 5 of the upper mold base 1, the core-pulling seat 8 on the lower mold base 2 retracts a short distance (meeting the mold opening stroke limit of small-tonnage machines), so as to separate the product and eject the product. Then, the worker manually takes away the injection molded part after injection molding.
[0041] f. At this time, the worker can easily pull out the core-pulling handle 14 until the slider 16 reaches the limit position, install the bushing on the core-pulling core, and perform the next injection molding (repeat step a).
[0042] Advantages:
[0043] 1. The overall structure of the mold design of the present utility model is delicate, flexible, and refined.
[0044] 2. It solves the technical problems of insufficient mold cavity size and maximum mold opening stroke of small-tonnage machines, and at the same time reduces the energy consumption of the machine.
[0045] 3. The ingenious design of the drawer-type new structure mold conforms to the principles of ergonomics.
[0046] 4. This structure can meet the injection molding of complex products with metal inserts such as wheel speed sensors.
[0047] 5. This structure can realize complex actions of driving structures such as replacing traditional oil cylinders, air cylinders, and electric drives with products with metal inserts such as wheel speed sensors.
[0048] 6. The mold design structure reduces the new mold development cost by about 30%, enhances the cost advantage of the development quotation for small demand in new projects, and enhances the cost quotation competition advantage of the company's new project products.
[0049] The above is only the preferred implementation mode of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. All technical solutions within the idea of the present utility model belong to the protection scope of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and refinements should also be regarded as the protection scope of the present utility model.
Claims
1. A drawer-type core-pulling structure wheel speed sensor injection mold, characterized in that: include: An upper die base, wherein the upper die base is provided with a contoured die cavity and a plurality of positioning guide pillars; A lower die seat, wherein the lower die seat is provided with a fixed seat, a core pulling seat and a plurality of positioning guide holes, the plurality of positioning guide holes cooperate with a plurality of positioning guide pillars for positioning, a chip cavity and a wire positioning groove are provided on the top of the fixed seat, a bushing cavity is provided inside the fixed seat, an opening communicating with the bushing cavity is provided on the side of the fixed seat facing the core pulling seat, the core pulling seat is horizontally slidably connected with the lower die seat and can move toward the fixed seat, a bushing positioning core is provided on the side of the core pulling seat facing the fixed seat, and the bushing positioning core can extend through the opening into the bushing cavity.
2. The drawer-type core-pulling structure wheel speed sensor injection mold according to claim 1, characterized in that: The lower die seat is provided with a sliding cavity, guide slide grooves are provided on both sides of the sliding cavity, the core pulling seat is located in the sliding cavity, and sliders are provided on both sides of the core pulling seat, and the sliders extend into the guide slide grooves.
3. The drawer-type core-pulling structure wheel speed sensor injection mold according to claim 1, characterized in that: The core pulling seat is provided with a locking groove, and the upper die seat is provided with a locking rod, and the locking rod can extend into the locking groove to lock the core pulling seat.
4. The drawer-type core-pulling structure wheel speed sensor injection mold according to claim 1, characterized in that: A wire sliding groove is arranged on the top of the core-pulling seat.
5. The drawer-type core-pulling structure wheel speed sensor injection mold according to claim 1, characterized in that: A core pulling handle is arranged on the side of the core pulling seat away from the fixing seat.
6. The drawer-type core-pulling structure wheel speed sensor injection mold according to claim 1, characterized in that: The upper die seat is provided with a plurality of positioning blocks, and the fixed seat is provided with a plurality of positioning grooves, and the positioning blocks can extend into the positioning grooves for positioning.
Citation Information
Cited By
Injection mold and injection molding production method for copper sleeve insert product
CN121062138A
Injection mold and injection molding method for a copper bush insert product
CN121062138B