Biological pretreatment reactor structure for high-concentration and high-salt pharmaceutical wastewater

By designing a compact structure, high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor, combined with optimized aeration, feeding and mixing devices, the problems of complex equipment, large area, inconvenient maintenance and low treatment efficiency in the prior art are solved, and efficient wastewater pretreatment and stable treatment process are achieved.

CN222935240UActive Publication Date: 2025-06-03SINO PHARMENGIN
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Patent Information

Application Number
CN202421779748.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-03
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

When treating high-concentration and high-salt pharmaceutical wastewater in the prior art, the equipment structure is complex, the area is large, the maintenance is inconvenient, and the treatment efficiency is low and the cost is high.

Method used

A high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure is designed, including water inlet device, reactor box, drainage device, feeding device, aeration device, mixing device and monitoring equipment. The overall structure is compact and convenient for installation and maintenance.

Benefits of technology

By optimizing the designed aeration, feeding and mixing devices, the degradation efficiency and environmental adaptability of microorganisms are improved, the pretreatment efficiency of high concentration and high salinity pharmaceutical wastewater is significantly improved, and the stability of the treatment process is improved through real-time monitoring equipment.

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Abstract

The utility model belongs to the technical field of pharmaceutical wastewater treatment equipment, and particularly relates to a biological pretreatment reactor structure for high-concentration and high-salt pharmaceutical wastewater. A water inlet device is arranged at the top of the reactor box body and comprises a lifting pump for introducing wastewater into the reactor; an aeration device, a mixing device, a feeding device and monitoring equipment are arranged in the reactor box body; the aeration device consists of an air blower and an aeration head and is used for supplying oxygen to promote the growth of microorganisms and the degradation of wastewater; the mixing device comprises a gas dissolving box and a mud scraper and is used for keeping microorganisms in the wastewater and the uniform suspension state of the wastewater; the feeding device is used for feeding efficient biological strains; the monitoring equipment comprises an online dissolved oxygen meter, an online thermometer and an online pH meter and is used for monitoring key parameters in the wastewater treatment process in real time. A drainage device is arranged at the bottom of the reactor box body and is used for discharging pretreated wastewater; through reasonable arrangement of the structures, the biological pretreatment efficiency of the pharmaceutical wastewater can be effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pharmaceutical wastewater treatment equipment, and particularly relates to a structure of a biological pretreatment reactor for high-concentration and high-salt pharmaceutical wastewater. Background Art

[0002] In the pharmaceutical industry, high-concentration and high-salt wastewater is a common type of wastewater. This wastewater usually contains a large amount of organic substances, salts and other pollutants, and its treatment process requires special considerations and solutions. Traditional physicochemical treatment methods face problems such as low efficiency, high cost and waste generation when treating high-concentration and high-salt pharmaceutical wastewater. Biological pretreatment technology is an effective wastewater treatment method. By using microorganisms to degrade organic substances and pollutants, they are converted into harmless substances to achieve the purpose of wastewater purification.

[0003] The existing pharmaceutical wastewater biological pretreatment system has a complex structure, a large floor area, and requires a variety of treatment process equipment to cooperate to achieve the treatment of high-concentration and high-salt pharmaceutical wastewater. The overall equipment cost is high, it is not easy to maintain, and the wastewater treatment efficiency is low. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is: aiming at the deficiencies of the existing technology, to provide a structure of a biological pretreatment reactor for high-concentration and high-salt pharmaceutical wastewater, with a compact overall structure, convenient layout and installation, and capable of effectively improving the biological pretreatment efficiency of high-concentration and high-salt pharmaceutical wastewater.

[0005] The technical solution adopted by the utility model to solve the above technical problem is:

[0006] A structure of a biological pretreatment reactor for high-concentration and high-salt pharmaceutical wastewater mainly includes a water inlet device 1, a reactor box body 2, a drainage device 10, a feeding device 11, an aeration device 13, a mixing device 16 and a monitoring device 9;

[0007] Among them, the water inlet device 1 is connected to the top of the reactor box body 2; a monitoring device 9 is installed on the inner wall of the middle reaction area of the reactor box body 2, and a feeding device 11 is connected to the outer wall. An aeration device 13 is arranged below the middle reaction area; the bottom of the reactor box body 2 is connected to a drainage device 10;

[0008] The mixing device 16 includes a stirrer 12 arranged above the middle reaction area, a sludge scraper 15 arranged at the bottom of the reactor box body 2 and a reflux pipeline arranged outside the reactor box body 2.

[0009] Further, the water inlet device 1 includes a lift pump 6 and a water inlet pipe. The lift pump 6 is arranged in the middle of the water inlet pipe, and the water inlet pipe is connected to the top of the reactor box body 2.

[0010] Further, the aeration device 13 includes a plurality of aeration heads 18 disposed below the reaction zone in the middle of the reactor box body 2, and the plurality of aeration heads 18 are all connected to a blower 7 disposed outside the reactor box body 2.

[0011] Further, the monitoring device 9 includes an on-line dissolved oxygen meter 3, an on-line thermometer 4 and an on-line pH meter 5, and the on-line dissolved oxygen meter 3, the on-line thermometer 4 and the on-line pH meter 5 are all installed on the inner wall of the reaction zone in the middle of the reactor box body 2.

[0012] Further, the drainage device 10 includes a drain pipe 14 connected to the bottom of the reactor box body 2.

[0013] Further, a reflux pump 17 and a dissolved air tank 8 are provided on the reflux pipeline. The input end of the reflux pump 17 is connected to the middle of the drain pipe 14, and the output end of the reflux pump 17 passes through the dissolved air tank 8 and then is connected to the side wall of the reactor box body 2.

[0014] Further, an air flotation machine is provided in the dissolved air tank 8 for injecting compressed air into the reflux liquid.

[0015] Further, the reactor box body 2 is made of a material resistant to acids, alkalis and corrosion.

[0016] The present utility model has the following main advantages compared with the prior art:

[0017] 1. The present utility model provides a structure of a biological pretreatment reactor for high-concentration and high-salt pharmaceutical wastewater. Through the reasonable arrangement of the water inlet device, the reactor box body, the drainage device, the feeding device, the aeration device, the mixing device and the monitoring device, the overall structure is compact, the use and maintenance are convenient, and the pretreatment efficiency of high-concentration and high-salt pharmaceutical wastewater can be greatly improved;

[0018] 2. The present utility model can improve the degradation efficiency and environmental adaptability of microorganisms and effectively treat high-concentration and high-salt pharmaceutical wastewater through the cooperation of the optimized aeration device, feeding device and mixing device;

[0019] 3. The monitoring device of the present utility model can, through instruments such as an on-line dissolved oxygen meter, an on-line thermometer and an on-line pH meter, monitor the changes of key parameters in the wastewater treatment process in real time and record the data, which can further improve the stability of the treatment process. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall system of the structure of the biological pretreatment reactor for high-concentration and high-salt pharmaceutical wastewater of the present utility model;

[0021] Figure 2This is a schematic diagram of the specific components of the biological pretreatment reactor structure for high-concentration and high-salt pharmaceutical wastewater of the present utility model.

[0022] In the figure: 1, inlet device; 2, reactor box body; 3, on-line dissolved oxygen meter; 4, on-line thermometer; 5, on-line pH meter; 6, lift pump; 7, blower; 8, dissolved air tank; 9, monitoring equipment; 10, drainage device; 11, feeding device; 12, stirrer; 13, aeration device; 14, drain pipe; 15, sludge scraper; 16, mixing device; 17, reflux pump; 18, aeration head. Specific embodiments

[0023] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model. In addition, the technical features involved in the various embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0024] It should be noted that according to the needs of implementation, each step / component described in this application can be split into more steps / components, or two or more steps / components or partial operations of steps / components can be combined into new steps / components to achieve the objectives of the present utility model.

[0025] Embodiment 1. This embodiment provides a biological pretreatment reactor structure for high-concentration and high-salt pharmaceutical wastewater, as Figures 1 to 2 shown, mainly including an inlet device 1, a reactor box body 2, a drainage device 10, a feeding device 11, an aeration device 13, a mixing device 16 and monitoring equipment 9;

[0026] Among them, the inlet device 1 is connected to the top of the reactor box body 2; the monitoring equipment 9 is installed on the inner wall of the middle reaction area of the reactor box body 2, and the feeding device 11 is connected to the outer wall. The aeration device 13 is provided below the middle reaction area; the drainage device 10 is connected to the bottom of the reactor box body 2;

[0027] The mixing device 16 includes a stirrer 12 provided above the middle reaction area, a sludge scraper 15 provided at the bottom of the reactor box body 2, and a reflux pipeline provided outside the reactor box body 2.

[0028] Furthermore, the inlet device 1 includes a lift pump 6 and an inlet pipe. The lift pump 6 is provided in the middle of the inlet pipe, and the inlet pipe is connected to the top of the reactor box body 2.

[0029] Further, the aeration device 13 includes a plurality of aeration heads 18 disposed below the reaction zone in the middle of the reactor box body 2, and the plurality of aeration heads 18 are all connected to a blower 7 disposed outside the reactor box body 2.

[0030] Further, the monitoring device 9 includes an on-line dissolved oxygen meter 3, an on-line thermometer 4 and an on-line pH meter 5, and the on-line dissolved oxygen meter 3, the on-line thermometer 4 and the on-line pH meter 5 are all installed on the inner wall of the reaction zone in the middle of the reactor box body 2.

[0031] Further, the drainage device 10 includes a drain pipe 14 connected to the bottom of the reactor box body 2.

[0032] Further, a reflux pump 17 and a dissolved air tank 8 are provided on the reflux pipeline. The input end of the reflux pump 17 is connected to the middle of the drain pipe 14, and the output end of the reflux pump 17 passes through the dissolved air tank 8 and then is connected to the side wall of the reactor box body 2.

[0033] Further, an air flotation machine is provided in the dissolved air tank 8 for injecting compressed air into the reflux liquid.

[0034] Further, the reactor box body 2 is made of a material resistant to acids, alkalis and corrosion.

[0035] Embodiment 2, a biological pretreatment reactor structure for high-concentration and high-salt pharmaceutical wastewater provided in this embodiment. An inlet device is connected to the top of the reactor box body, including a lift pump for introducing the wastewater into the reactor; an aeration device and a monitoring device are provided inside the reactor box body, and a feeding device is connected outside; a mixing device is provided at the bottom of the reactor box body; the aeration device consists of a blower and aeration heads for supplying oxygen to promote the growth of microorganisms and the degradation of wastewater; the mixing device includes a dissolved air tank and a sludge scraper for keeping the microorganisms and the wastewater in the wastewater in a uniformly suspended state; the feeding device is used for feeding highly efficient biological strains; the monitoring device includes an on-line dissolved oxygen analyzer, an on-line thermometer and an on-line pH meter for real-time monitoring of the key parameters in the wastewater treatment process. A drainage device is also provided at the bottom of the reactor box body for discharging the pretreated wastewater; through the reasonable arrangement of each structure, the biological pretreatment efficiency of the pharmaceutical wastewater can be effectively improved.

[0036] Specifically: The water inlet device 1 includes a lift pump 6 and a water inlet pipe. Pharmaceutical wastewater flows into the reactor box 2 through the water inlet pipe. The aeration device 13 is located inside the reactor box 2 and includes an aeration head 18 and a blower 7 connected thereto. The feeding device 11 is located in the reaction zone in the middle of the reactor box 2 and is used to put in highly efficient biological strains. The mixing device 16 includes a dissolved air tank 8 and a stirrer 12, and a paddle stirrer 12 is equipped in the reaction zone. The monitoring device 9 is located in the reaction zone in the middle of the reactor box 2 and includes an on-line dissolved oxygen meter 3, an on-line thermometer 4 and an on-line pH meter 5. The drain pipe 14 is located at the bottom of the reactor box 2.

[0037] Further, the water inlet pipe of the water inlet device 1 is provided with a lift pump 6 for adjusting the water inlet flow rate; the drainage device 10 includes a drain pipe 14 and a reflux pump 17, and the reflux pump is used to return part of the pretreated wastewater to the reactor to maintain the system stability.

[0038] Furthermore, by operating the lift pump 6 in the water inlet device 1, the water inlet flow rate is controlled to maintain the water level and water inlet speed of the system. Water enters the system from an external water source through the water inlet pipe. Then, the water flow enters the reactor box, which contains a catalyst and other reaction substances, and undergoes specific chemical conversions through reactions with water. The pretreated wastewater is discharged through the drain pipe 14. At the same time, part of the pretreated wastewater is returned to the reactor box by the reflux pump 17 to adjust the liquid composition, dilute or supplement reaction substances, and improve the reactor utilization rate.

[0039] Further, the aeration head 18 is a microporous aeration head for generating finer bubbles and improving the oxygen transfer efficiency.

[0040] Furthermore, the aeration head 18 is a microporous aeration head, which is designed with many tiny holes. These tiny holes generate smaller bubbles, thus improving the oxygen transfer efficiency. When the gas is released from the micropores, many tiny bubbles are formed, which have a larger surface area to volume ratio, enabling them to more effectively contact the dissolved oxygen in the water. This can provide sufficient oxygen supply to the biological community in the reactor or other processes that require oxygen.

[0041] Further, the feeding device 11 is connected with a strain pretreatment system for culturing and adaptively adjusting the highly efficient biological strains to enhance the degradation ability of the strains and their adaptability to high-concentration and high-salt environments.

[0042] Furthermore, the feeding device 11 is connected to a strain pretreatment system, the purpose of which is to cultivate and adaptively adjust high-efficiency biological strains. The pretreatment system undergoes a series of operations, including strain cultivation, adaptive adjustment, and optimization of growth conditions. The key objective of the strain pretreatment system is to enhance the degradation ability of the strains and their ability to adapt to high-concentration and high-salt environments. This is achieved by exposing the strains to high-concentration and high-salt environments. Under such conditions, the strains gradually adapt and develop adaptability, enabling them to degrade pollutants more effectively.

[0043] Furthermore, the sludge scraper 15 of the mixing device is used to regularly remove the sludge suspended at the bottom of the wastewater to maintain the cleanliness inside the reactor.

[0044] Furthermore, the sludge scraper 15 in the mixing device 16 is a device used to regularly remove the sludge suspended on the surface of the wastewater. The sludge scraper is usually located at the lower part of the reactor and is equipped with a scraper or blade. Its main function is to push the sludge on the bottom of the wastewater towards the sedimentation area or other collection facilities of the reactor by scraping at regular time intervals. By using the sludge scraper, these sludges can be effectively removed, thereby maintaining the cleanliness inside the reactor. This helps to improve the efficiency of the wastewater treatment process and reduce the risk of equipment blockage and failure.

[0045] Furthermore, an air flotation machine is provided inside the dissolved air tank 8 to inject gas into the reflux liquid to provide the necessary buoyancy to help separate the floating and sinking substances and improve the flocculation effect.

[0046] Furthermore, the dissolved air tank 8 is located above the wastewater reflux pipeline, and compressed air is injected into the wastewater in the dissolved air tank 8, the purpose of which is to form bubbles in the wastewater. These bubbles are further refined and dispersed in the dissolved air tank 8 to generate more micro-bubbles, and then they are pumped into the reactor tank 2. These micro-bubbles have a large surface area and can come into contact with the floating and sinking substances more effectively, providing stronger buoyancy and flocculation effect.

[0047] Furthermore, the on-line dissolved oxygen meter 3, on-line thermometer 4, and on-line pH meter 5 are used to achieve real-time monitoring and data recording of the wastewater treatment process.

[0048] Furthermore, the online dissolved oxygen meter 3, the online thermometer 4, and the online pH meter 5 are used to achieve real-time monitoring and data recording of the wastewater treatment process. The online dissolved oxygen meter 3 measures the dissolved oxygen concentration in the wastewater, the online thermometer 4 measures the temperature of the wastewater, and the online pH meter 5 measures the pH value of the wastewater. These instruments are connected to the monitoring center through data transmission, and the measured data is transmitted to the monitoring center for analysis and processing. Operators can monitor the key parameters in the wastewater treatment process in real time through the monitoring equipment, and perform data recording, alarming, and regulation, so as to promptly detect abnormal situations, optimize the treatment process, and improve the efficiency of wastewater treatment and the accuracy of water quality treatment.

[0049] Furthermore, the reactor box 2 has a material and structural design resistant to high-concentration and high-salt wastewater to ensure the stability and corrosion resistance of the reactor.

[0050] Furthermore, to treat high-concentration and high-salt wastewater, the reactor box 2 is made of corrosion-resistant materials, such as plastics or special alloys resistant to acids and alkalis and corrosion, and combined with a reasonable thickness and strength design to resist high pressure and high temperature. In addition, the reactor box may also contain a corrosion-resistant inner lining or coating and has good sealing performance to prevent wastewater leakage and environmental pollution.

[0051] Furthermore, the parts not described in detail in this application are the same as the prior art or are implemented using the prior art.

[0052] In summary:

[0053] 1. The present utility model provides a biological pretreatment reactor structure for high-concentration and high-salt pharmaceutical wastewater. Through the reasonable arrangement of the water inlet device, the reactor box, the water drainage device, the feeding device, the aeration device, the mixing device, and the monitoring equipment, the overall structure is compact, easy to use and maintain, and can greatly improve the pretreatment efficiency of high-concentration and high-salt pharmaceutical wastewater;

[0054] 2. The present utility model can improve the degradation efficiency and environmental adaptability of microorganisms and effectively treat high-concentration and high-salt pharmaceutical wastewater through the coordinated cooperation of the optimized aeration device, feeding device, and mixing device;

[0055] 3. The monitoring equipment of the present utility model can monitor the changes of key parameters in the wastewater treatment process in real time through instruments such as an online dissolved oxygen meter, an online thermometer, and an online pH meter, and perform data recording, which can further improve the stability of the treatment process.

[0056] The above embodiments are only used to illustrate the design concept and features of the present utility model, and the purpose is to enable those skilled in the art to understand the content of the present utility model and implement it accordingly. The protection scope of the present utility model is not limited to the above embodiments. Therefore, all equivalent changes or modifications made based on the principles and design concepts disclosed by the present utility model are within the protection scope of the present utility model.

Claims

1. A high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure, characterized in that: The invention comprises a reactor box (2) and a mixing device (16), wherein the top of the reactor box (2) is connected to a water inlet device (1); the inner wall of the middle reaction zone of the reactor box (2) is installed with a monitoring device (9), the outer wall is connected to a feeding device (11), and an aeration device (13) is provided below the middle reaction zone; and the bottom of the reactor box (2) is connected to a drainage device (10); The mixing device (16) comprises an agitator (12) arranged above the middle reaction zone, a scraper (15) arranged at the bottom of the reactor casing (2), and a reflux pipeline arranged outside the reactor casing (2).

2. A high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure according to claim 1, characterized in that: The water inlet device (1) comprises a lifting pump (6) and a water inlet pipe, wherein the lifting pump (6) is arranged in the middle of the water inlet pipe, and the water inlet pipe is connected to the top of the reactor box (2).

3. The high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure according to claim 1 is characterized by: The aeration device (13) comprises a plurality of aeration heads (18) arranged below the reaction zone in the middle of the reactor casing (2), and the plurality of aeration heads (18) are all connected to a blower (7) arranged outside the reactor casing (2).

4. The high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure according to claim 1 is characterized by: The monitoring device (9) comprises an online dissolved oxygen meter (3), an online thermometer (4) and an online pH meter (5), and the online dissolved oxygen meter (3), the online thermometer (4) and the online pH meter (5) are all installed on the inner wall of the reaction zone in the middle of the reactor casing (2).

5. The high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure according to claim 1 is characterized by: The drainage device (10) comprises a drainage pipe (14) connected to the bottom of the reactor casing (2).

6. A high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure according to claim 5, characterized in that: The reflux pipeline is provided with a reflux pump (17) and an aeration box (8); the input end of the reflux pump (17) is connected to the middle of the drain pipe (14); the output end of the reflux pump (17) passes through the aeration box (8) and is connected to the side wall of the reactor box (2).

7. A high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure according to claim 6, characterized in that: The air dissolving box (8) is provided with an air flotation machine for injecting compressed air into the reflux liquid.

8. The high-concentration and high-salt pharmaceutical wastewater biological pretreatment reactor structure according to claim 1 is characterized by: The reactor box (2) is made of acid-resistant, alkali-resistant and corrosion-resistant materials.

Citation Information

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