Casting molding line combined type template
By setting a first inner gate on the model of the cast-shaped linear plate and communicating with the casting parts on the template, the problem of more materials and long development cycle in the prior art is solved, and the function of the same template to adapt to different models is realized, reducing waste and space.
Patent Information
- Application Number
- CN202422012357.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing cast line plates have a lot of materials and a long development and production cycle, which leads to high costs and large space occupancy, and the template inventory time is long, rusted, and serious waste.
A casting molding line combination model plate is designed. By setting a first inner gate on the model and communicating with the casting parts on the template, the same template is adapted to models of different models, so that the template is designed as a general standard template, and the casting production of different models can be achieved by replacing the model only.
It reduces the development and production cycle of templates, saves materials and floor area, reduces the waste of template inventory, and realizes the function of the same template to adapt to multiple models.
Smart Images
Figure CN223011826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical fields of casting and metallurgy, and particularly relates to a combined pattern plate for a casting molding line. Background Art
[0002] For a pattern plate of a casting molding line, which includes a template and a pattern, the template and the pattern are generally of an integral structure. Since the template uses a large amount of materials and has a long development and production cycle, the cost of the pattern plate of the casting molding line mainly comes from the template. Moreover, the large area of the template makes the cost of the pattern plate relatively high and occupies a large space.
[0003] During the casting production process, after many models of products are developed, there are no orders or the orders are cancelled, resulting in the scrapping of the template and the loss of value; even if there are orders, but the orders are extremely few and production does not occur for many years, resulting in a long inventory time of the template, rusting, and the need for rust removal treatment when production resumes, etc., causing serious waste; in addition, during the actual use process, the pattern fails due to frequent wear or the size changes due to process changes, resulting in its service life being much lower than that of the template, and the scrapping of the pattern causes the corresponding template to be scrapped accordingly, thus causing great waste. Even if the existing pattern plates of the casting molding line adopt a split structure, that is, the template and the pattern are designed separately, the above technical problems still cannot be avoided. Summary of the Utility Model
[0004] In order to solve the above technical problems existing in the prior art, the utility model provides a combined pattern plate for a casting molding line.
[0005] The technical solution of the utility model to solve the above technical problems is as follows:
[0006] The utility model provides a combined pattern plate for a casting molding line, which includes a template and a plurality of patterns. A pouring component is arranged on the template. A first ingate is arranged on each of the plurality of patterns. After each pattern and the template are respectively assembled in place, the first ingate and the end of the pouring component are communicated, and the outer circle diameters of the positions where the plurality of first ingates are located are all the same.
[0007] By adopting the combined pattern plate for a casting molding line provided by the utility model, the template and the pattern are designed separately. By arranging the first ingate on the pattern and communicating it with the pouring component on the template, and the outer circle diameter of the position where the first ingate is located is a fixed value, so as to realize that the same template is adapted to different models of patterns. Thus, the template can be designed as a general standard template, and only by replacing the pattern during application can the casting production of different models of products be realized.
[0008] On the basis of the above technical solution, the utility model can further make the following technical improvements:
[0009] Further, a second ingate is arranged at the end of the pouring component, and the first ingate is communicated with the second ingate.
[0010] Furthermore, the pouring component includes a sprue cup, a downsprue, and a cross sprue that are connected in sequence, and the cross sprue is connected to the second ingate.
[0011] The beneficial effect of adopting the above further technical solution is: facilitating the pouring of molten iron for casting.
[0012] Furthermore, the lengths of the first ingates respectively correspond to the outer diameters of the models.
[0013] The beneficial effect of adopting the above further technical solution is: the lengths of the first ingates can be varied to achieve the adaptation of products of different models to the same model of template.
[0014] Compared with the prior art, the utility model has the following technical effects:
[0015] By adopting the combined type plate of the casting molding line provided by the utility model, the ingate is designed in a split manner, that is, a part of the ingate (the first ingate) is arranged on the model, and the outer diameter of the outer circle where the first ingate is located is set to a certain value, and the other part of the ingate (the second ingate) is arranged on the template and standardized, so as to achieve the adaptation of the same model of template to different models of models. Thus, the template can be designed as a general standard template. During application, only the model needs to be replaced without replacing the template, and the casting production of products of different models can be realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Showing a schematic structural view of the combined type plate of the casting molding line of the utility model;
[0017] Figure 2 Showing a top view of the combined type plate of the casting molding line of the utility model;
[0018] Reference Numerals:
[0019] 1. Template; 12. Second ingate; 13. Sprue cup; 14. Downsprue; 15. Cross sprue;
[0020] 2. Model; 21. First ingate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Although the description of the present utility model will be introduced in conjunction with preferred embodiments, this does not mean that the features of this utility model are limited to this implementation manner. On the contrary, the purpose of introducing the utility model in conjunction with the implementation manner is to cover other alternatives or modifications that may be extended based on the claims of the present utility model. In order to provide a deep understanding of the present utility model, many specific details will be included in the following description. The present utility model can also be implemented without using these details. In addition, in order to avoid confusing or obscuring the key points of the present utility model, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0022] See Figure 1 , a combined pattern plate for a casting molding line, including a template 1 and a plurality of patterns 2 all adapted to the template 1. A pouring component is arranged on the template 1, and the pouring component includes a sprue cup 13, a downsprue 14, a cross sprue 15, and a second ingate 12 that are sequentially connected. A first ingate 21 is arranged on each of the plurality of patterns 2. After each pattern 2 and the template 1 are respectively assembled in place, each first ingate 21 is communicated with the second ingate 12, and the outer diameters of the circles where the plurality of first ingates 21 are located are the same, that is, the outer diameter of the circle where the second ingate 12 on the template 1 is located is fixed, so as to realize the uniqueness of the model of the template 1, that is, the template 1 is designed as a general standard template. When the pattern plate needs to be replaced due to actual production needs, only the pattern 2 needs to be replaced to realize the casting production of products of different models.
[0023] The products in the present utility model refer to brake discs or brake drums. The outer diameters of brake discs or brake drums of different models are different, and this combined pattern plate for a casting molding line is used for the casting production of brake discs or brake drums.
[0024] The lengths of the first ingates 21 respectively correspond to the outer diameters of the patterns 2. The outer diameters of products of different models are different, so that the outer diameter sizes of the patterns 2 of different models are different. By changing the length of the first ingate 21, the template 1 is made applicable to patterns 2 of different sizes.
[0025] The combined pattern plate of the casting molding line provided by the present utility model adopts a standardized general structure for the template. When it is necessary to replace the pattern plate or the model is worn out and scrapped, only the model needs to be replaced, and there is no need to replace the template. Thus, the same template can be combined with multiple models of the pattern, reducing the development and production cycle of the template. Only the model part with small volume and less material consumption needs to be stored and developed, saving materials and floor area. Even if there is no order for this type of product in the future, only the model part with low cost needs to be scrapped, while the template and the gating system on the template can still be used for the casting production of other types of products.
[0026] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A combined template for a casting molding line, characterized in that: It includes a template and several models, wherein the template is provided with a casting component, and several of the models are provided with a first inner gate. After each model and the template are assembled in place, each of the first inner gates is connected to the end of the casting component, and the outer diameters of the several first inner gates are the same.
2. The combined mold plate for a casting molding line according to claim 1, characterized in that: A second inner gate is provided at the end of the casting component, and the first inner gate is communicated with the second inner gate.
3. The combined mold plate for a casting molding line according to claim 2, characterized in that: The casting component includes a pouring cup, a sprue, and a runner which are connected in sequence, and the runner is connected to the second inner gate.
4. The combined mold plate for a casting molding line according to any one of claims 1 to 3, characterized in that: The length of each of the first inner gates corresponds to the outer diameter of each of the molds.