Fixing device for enhancing painting and embossing on surface of aluminum coil
By designing an aluminum coil fixing device including the body, support frame, fixing block, load-bearing rod, synchronous rod and embossing rod, the problem of position deviation and deformation of the aluminum coil during painting and embossing is solved, and the stable fixation and uniform stress of the aluminum coil are achieved, and the quality and efficiency of the paint and embossing are improved.
Patent Information
- Application Number
- CN202422179048.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-05
AI Technical Summary
During the painting and embossing process, the aluminum coil is prone to position deviation and deformation, resulting in poor quality and effect of painting and embossing. The existing fixtures are complex in structure, inconvenient in operation, poor versatility, and difficult to adapt to aluminum coils of different specifications.
A fixing device for surface reinforced paint embossing of aluminum coils is designed, including components such as the body, the first support frame, the fixing block, the load-bearing rod, the synchronization rod and the embossing rod. By driving the synchronization belt and the synchronization rod by the motor, the stable fixation and uniform stress of the aluminum coil are achieved, and the aluminum coils are adapted to different sizes and specifications.
The device provides a stable fixing effect, ensuring that the aluminum coil does not move or shake during the painting and embossing process, and the design makes the surface of the aluminum coil uniformly subjected to a uniform force, avoid deformation caused by excessive local stress, simplify operation, reduce workers' labor intensity, and improve the quality of paint and embossing.
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Figure CN223030673U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of painting and embossing fixing devices, specifically a fixing device for enhancing the painting and embossing of the aluminum coil surface. Background Art
[0002] The utility model relates to a fixing device for enhancing the painting and embossing of the aluminum coil surface. In modern industrial production, aluminum coils are increasingly widely used, especially in the fields of construction, decoration, electronics, etc. In order to meet different usage requirements and aesthetic requirements, it is often necessary to perform painting and embossing treatments on the aluminum coil surface.
[0003] However, during the painting and embossing processes, if there is no suitable fixing device, the aluminum coil is prone to problems such as position deviation and deformation, which will seriously affect the quality and effect of painting and embossing.
[0004] Traditional fixing methods may have many deficiencies. In addition, the structures of some fixing devices are complex and inconvenient to operate, which not only increases the labor intensity of workers but also reduces production efficiency. Moreover, due to the diverse sizes and specifications of aluminum coils, the existing fixing devices have poor versatility and are difficult to meet the fixing requirements of different specifications of aluminum coils.
[0005] Therefore, the utility model provides a fixing device for enhancing the painting and embossing of the aluminum coil surface. Summary of the Utility Model
[0006] In order to make up for the deficiencies of the prior art and solve at least one problem proposed in the background art, a fixing device for enhancing the painting and embossing of the aluminum coil surface is proposed.
[0007] The technical solution adopted by the present utility model to solve its technical problems is as follows: The fixing device for surface enhancement painting and embossing of aluminum coils described in the present utility model includes a machine body; on one side of the top of the machine body, a first support frame is fixedly connected; the first support frames on the top of the machine body are symmetrically arranged; on the top of the first support frame, a first fixing block is fixedly connected; inside the first fixing block, a first load-bearing rod is provided; in the middle of the top of the machine body, a support column is fixedly connected; the support columns on the top of the machine body are symmetrically arranged; on one side wall of the support column, a motor is provided; the output end of the motor is fixedly connected with a first synchronous rod; above the first synchronous rod inside the support column, a second synchronous rod is fixedly connected; between the first synchronous rod and the second synchronous rod, a first synchronous belt is connected; on the top of the first synchronous rod, a first embossing roller is fixedly connected; on the top of the second synchronous rod, a second embossing roller is fixedly connected; on one side of the top of the machine body, a second support frame is fixedly connected; the second support frame is on the side of the top of the machine body away from the first support frame; on the top of the second support frame, a second fixing block is fixedly connected; inside the second fixing block, a third synchronous rod is provided; on the top of the third synchronous rod, a second load-bearing rod is fixedly connected; between the third synchronous rod and the second synchronous rod, a second synchronous belt is connected. It provides a stable fixing effect, ensuring that the aluminum coil does not displace or shake during the painting and embossing processes. The design of the device makes the force on the surface of the aluminum coil uniform, avoiding deformation caused by excessive local force. It can adapt to aluminum coils of different sizes and specifications without frequently replacing the fixing device. It has a simple and easy-to-understand operation method, reducing the operation difficulty and labor intensity of workers, and contributing to achieving high-quality painting and embossing effects.
[0008] Preferably, a fixing clamp is fixedly connected to the top of the first support frame; on the top of the fixing clamp, a movable clamp is provided; on the side wall of the movable clamp, a threaded rod is fixedly connected; the threaded rods are arranged on both sides of the movable clamp; at the end of the threaded rod, an adjusting nut is threadedly connected. Gradually increase the clamping force to ensure that the clamped object is firmly fixed. Due to the self-locking characteristic of the thread, once the clamping is in place, it is not easy to loosen.
[0009] Preferably, a cross groove is fixedly connected to the end of the third synchronous rod; a cross protrusion is fixedly connected to the end of the second load-bearing rod; the cross groove and the cross protrusion are processed by mortise and tenon connection. It is convenient for disassembly and assembly. The combination of the groove and the protrusion is ingenious and can bear large loads and pressures.
[0010] Preferably, a limiting rod is provided inside the support column; the limiting rod is arranged on one side between the first embossing roller and the second embossing roller. It can accurately limit the moving range or position of an object, ensuring that it moves within the specified range.
[0011] Preferably, a first protective plate is provided on the side wall of the support column; the first protective plate is arranged to cover the motor and the top of the second synchronous belt; a second protective plate is provided on the other side wall of the support column; the second protective plate is arranged to cover the top of the first synchronous belt; it can effectively block various damage factors such as external impact, collision, abrasion, and corrosion, provide reliable protection for the protected object, and while having the protection function.
[0012] Preferably, an anti-slip gasket is fixedly connected to the bottom of the machine body; the anti-slip gasket is around the bottom of the machine body; with special material and surface texture design, it can provide strong friction when the heavy machinery is running, effectively prevent the components from sliding or shifting, can maintain stable performance in high-temperature environments, and at the same time has good corrosion resistance, adapting to various harsh working environments.
[0013] Preferably, an aluminum coil card slot is provided on the third synchronous rod; it can firmly fix the aluminum coil shaft, prevent it from shaking or falling off during operation, and the size and shape of the card slot are precisely designed to perfectly fit the aluminum coil shaft, ensuring that the coil shaft can be stably installed in the card slot.
[0014] The beneficial effects of the present utility model are as follows:
[0015] 1. The fixing device for surface enhancement painting and embossing of aluminum coils described in the present utility model provides a stable fixing effect, ensuring that the aluminum coil does not displace or shake during the painting and embossing processes. The design of the device makes the force on the aluminum coil surface uniform, avoiding deformation caused by excessive local force. It can adapt to aluminum coils of different sizes and specifications, without the need to frequently replace the fixing device, and has a simple and easy-to-understand operation method, reducing the operation difficulty and labor intensity of workers, and contributing to achieving high-quality painting and embossing effects.
[0016] 2. The fixing device for surface enhancement painting and embossing of aluminum coils described in the present utility model gradually increases the clamping force to ensure that the clamped object is firmly fixed. Due to the self-locking characteristic of the thread, once the clamping is in place, it is not easy to loosen. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following further describes the present utility model with reference to the accompanying drawings.
[0018] Figure 1 is the perspective view of the present utility model;
[0019] Figure 2 is the top view of the device in the present utility model;
[0020] Figure 3 is the side view of the device in the present utility model;
[0021] Figure 4 is the cross-sectional view of the third synchronous rod in the present utility model.
[0022] Legend:
[0023] In the figure: 11, body; 12, first support frame; 13, first fixing block; 14, first load-bearing rod; 15, support column; 16, motor; 17, first synchronous rod; 18, second synchronous rod; 19, first synchronous belt; 110, first embossing roller; 111, second embossing roller; 112, second support frame; 113, second fixing block; 114, third synchronous rod; 115, second load-bearing rod; 116, second synchronous belt; 21, fixed clamp; 22, movable clamp; 23, threaded rod; 24, adjusting nut; 31, cross-shaped groove; 32, cross-shaped protrusion; 41, limiting rod; 51, first protective plate; 52, second protective plate; 61, anti-slip gasket; 71, aluminum coil card slot. Detailed implementation manners
[0024] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0025] The following specific embodiments are given.
[0026] Such as Figures 1 to 4As shown, the fixing device for surface enhancement painting and embossing of aluminum coils described in the embodiment of the utility model comprises a body 11; a first support frame 12 is fixedly connected to one side of the top of the body 11; the first support frame 12 on the top of the body 11 is symmetrically arranged; a first fixing block 13 is fixedly connected to the top of the first support frame 12; a first load-bearing rod 14 is arranged inside the first fixing block 13; a support column 15 is fixedly connected to the middle of the top of the body 11; the support columns 15 on the top of the body 11 are symmetrically arranged; a motor 16 is arranged on one side of the side wall of the support column 15; the output end of the motor 16 is fixedly connected to a first synchronous Rod 17; a second synchronization rod 18 is fixedly connected above the first synchronization rod 17 inside the support column 15; a first synchronization belt 19 is connected between the first synchronization rod 17 and the second synchronization rod 18; a first embossing roller 110 is fixedly connected to the top of the first synchronization rod 17; a second embossing roller 111 is fixedly connected to the top of the second synchronization rod 18; a second support frame 112 is fixedly connected to one side of the top of the body 11; the second support frame 112 is on the side of the top of the body 11 away from the first support frame 12; a second fixed block 113 is fixedly connected to the top of the second support frame 112; a second fixed block 113 is provided inside There is a third synchronous rod 114; a second bearing rod 115 is fixedly connected to the top of the third synchronous rod 114; a second synchronous belt 116 is connected between the third synchronous rod 114 and the second synchronous rod 18; when working, the first bearing rod 14 needs to be placed in the aluminum coil to be processed, and the two ends of the first bearing rod 14 are placed inside the first fixed block 13 at the top of the first support frame 12; one end of the aluminum coil is passed through between the first embossing rod 110 and the second embossing rod 111, and then one end of the aluminum coil is fixed to the second bearing rod 115, and the motor 16 drives the first synchronous rod 17 to rotate, and the first synchronous rod 17 and the first synchronous belt 19 are connected. The second synchronous rod 18 is driven to rotate, and then the third synchronous rod 114 is driven to rotate through the second synchronous rod 18 and the second synchronous belt 116. This step can also achieve embossing and rolling during the embossing process; it provides a stable fixing effect to ensure that the aluminum coil will not be displaced or shaken during the painting and embossing process. The design of the device makes the surface of the aluminum coil evenly stressed to avoid deformation caused by excessive local stress. It can adapt to aluminum coils of different sizes and specifications, without the need to frequently replace the fixing device. It has a simple and easy-to-understand operation method, reduces the operating difficulty and labor intensity of workers, and helps to achieve high-quality painting and embossing effects.
[0027] like Figures 1 to 4As shown in the figure, a fixed clamp 21 is fixedly connected to the top of the first support frame 12; a movable clamp 22 is provided at the top of the fixed clamp 21; a threaded rod 23 is fixedly connected to the side wall of the movable clamp 22; the threaded rod 23 is arranged on both sides of the movable clamp 22; an adjusting nut 24 is threadedly connected to the end of the threaded rod 23; during operation, the first load-bearing rod 14 needs to be placed into the aluminum coil to be processed, and both ends of the first load-bearing rod 14 are placed on the fixed clamp 21. Through the cooperation of the fixed clamp 21 and the movable clamp 22, and then through the threaded cooperation of the threaded rod 23 fixedly connected to both ends of the fixed clamp 21 and the adjusting nut 24, the first load-bearing rod 14 is clamped; gradually increase the clamping force to ensure that the clamped object is firmly fixed. Due to the self-locking characteristic of the thread, once the clamping is in place, it is not easy to loosen.
[0028] As Figures 1 to 4 shown in the figure, a cross groove 31 is fixedly connected to the end of the third synchronous rod 114; a cross protrusion 32 is fixedly connected to the end of the second load-bearing rod 115; the cross groove 31 and the cross protrusion 32 are connected in a mortise and tenon manner; during operation, when the embossing of the aluminum coil is completed, the third synchronous rod 114 and the second load-bearing rod 115 inside the aluminum coil need to be taken out. For the convenience of removal and placement, a cross groove 31 is fixedly connected to the end of the third synchronous rod 114 and a cross protrusion 32 is fixedly connected to the end of the second load-bearing rod 115 to achieve mortise and tenon cooperation; it is convenient for disassembly and assembly. The ingenious combination of the groove and the protrusion can bear a large load and pressure.
[0029] As Figures 1 to 4 shown in the figure, a limiting rod 41 is arranged inside the support column 15; the limiting rod 41 is arranged on one side between the first embossing roller 110 and the second embossing roller 111; during operation, before one end of the aluminum coil passes through between the first embossing roller 110 and the second embossing roller 111, a limiting rod 41 is arranged on one side between the first embossing roller 110 and the second embossing roller 111. Its function here is to prevent the aluminum coil from shifting or deviating before embossing; it can accurately limit the moving range or position of the object and ensure its movement within the specified range.
[0030] As Figures 1 to 4As shown, a first protective plate 51 is provided on the side wall of the support column 15; the first protective plate 51 is arranged to cover the top of the motor 16 and the second synchronous belt 116; a second protective plate 52 is provided on the other side wall of the support column 15; the second protective plate 52 is arranged to cover the top of the first synchronous belt 19; during operation, when embossing the aluminum coil, the motor 16 drives the first synchronous rod 17 to rotate, the first synchronous rod 17 and the first synchronous belt 19 drive the second synchronous rod 18 to rotate, and then the second synchronous rod 18 and the second synchronous belt 116 drive the third synchronous rod 114 to rotate. The first protective plate 51 and the second protective plate 52 are provided on the tops of the motor 16, the second synchronous belt 116 and the first synchronous belt 19; which can effectively block various damage factors such as external impact, collision, wear and corrosion, and provide reliable protection for the object to be protected.
[0031] As Figures 1 to 4 shown, an anti-slip gasket 61 is fixedly connected to the bottom of the machine body 11; the anti-slip gasket 61 is around the bottom of the machine body 11; during operation, when embossing the aluminum coil, the anti-slip gasket 61 provided at the bottom of the machine body 11; enables the machine to operate stably in various environments; made of special materials and surface texture design, it can provide strong friction when the heavy machinery is running, effectively prevent the components from sliding or shifting, can maintain stable performance in high-temperature environments, and at the same time has good corrosion resistance, adapting to various harsh working environments.
[0032] As Figures 1 to 4 shown, an aluminum coil clamping groove 71 is formed on the third synchronous rod 114; during operation, the aluminum coil clamping groove 71 formed on the third synchronous rod 114; the aluminum coil is stuck in the aluminum coil clamping groove 71 to correct the deviation during the coiling process of the aluminum coil; it can firmly fix the aluminum coil shaft, prevent it from shaking or falling off during operation, and the size and shape of the clamping groove are precisely designed to perfectly fit the aluminum coil shaft, ensuring that the coil shaft can be stably installed in the clamping groove.
[0033] During operation, the first load-bearing rod 14 needs to be inserted into the aluminum coil to be processed, and both ends of the first load-bearing rod 14 are placed inside the first fixing blocks 13 at the top of the first support frame 12; one end of the aluminum coil passes through between the first embossing roller 110 and the second embossing roller 111, and then one end of the aluminum coil is fixed to the second load-bearing rod 115. The motor 16 drives the first synchronous rod 17 to rotate, and the first synchronous rod 17 and the first synchronous belt 19 drive the second synchronous rod 18 to rotate. Then, the second synchronous rod 18 and the second synchronous belt 116 drive the third synchronous rod 114 to rotate. This step can achieve coiling while embossing during the embossing process; the first load-bearing rod 14 needs to be inserted into the aluminum coil to be processed, and both ends of the first load-bearing rod 14 are placed on the fixed clamping frame 21. Through the cooperation of the fixed clamping frame 21 and the movable clamping frame 22, and then through the threaded cooperation of the threaded rod 23 fixedly connected to both ends of the fixed clamping frame 21 and the adjusting nut 24, the first load-bearing rod 14 is clamped; when the embossing of the aluminum coil is completed, the third synchronous rod 114 and the second load-bearing rod 115 inside the aluminum coil need to be taken out. For convenient removal and placement, a cross-shaped groove 31 is fixedly connected to the end of the third synchronous rod 114 and a cross-shaped convex groove 32 is fixedly connected to the end of the second load-bearing rod 115 to achieve mortise and tenon fit; before one end of the aluminum coil passes through between the first embossing roller 110 and the second embossing roller 111, a limiting rod 41 is provided on one side between the first embossing roller 110 and the second embossing roller 111. Its function here is to prevent the aluminum coil from shifting or deviating before embossing; when processing the embossing of the aluminum coil, the motor 16 drives the first synchronous rod 17 to rotate, the first synchronous rod 17 and the first synchronous belt 19 drive the second synchronous rod 18 to rotate. Then, the second synchronous rod 18 and the second synchronous belt 116 drive the third synchronous rod 114 to rotate. A first protective plate 51 and a second protective plate 52 are provided on the top of the motor 16, the second synchronous belt 116 and the first synchronous belt 19; when embossing the aluminum coil, an anti-slip gasket 61 is provided at the bottom of the machine body 11; this enables the machine to operate stably in various environments; an aluminum coil card slot 71 is provided on the third synchronous rod 114; the aluminum coil is stuck in the aluminum coil card slot 71 to correct the deviation during the coiling process of the aluminum coil.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixing device for aluminum coil surface enhancement painting embossing, comprising a body (11); characterized in that: A first support frame (12) is fixedly connected to one side of the top of the machine body (11); the first support frame (12) on the top of the machine body (11) is symmetrically arranged; a first fixed block (13) is fixedly connected to the top of the first support frame (12); a first load-bearing rod (14) is arranged inside the first fixed block (13); a support column (15) is fixedly connected to the middle of the top of the machine body (11); the support column (15) on the top of the machine body (11) is symmetrically arranged; a motor (16) is arranged on one side wall of the support column (15); a first synchronization rod (17) is fixedly connected to the output end of the motor (16); a second synchronization rod (18) is fixedly connected above the first synchronization rod (17) inside the support column (15); the first synchronization rod (17) and the second synchronization rod (18) are connected to each other. ) are connected with a first synchronous belt (19); a first embossing roller (110) is fixedly connected to the top of the first synchronous rod (17); a second embossing roller (111) is fixedly connected to the top of the second synchronous rod (18); a second support frame (112) is fixedly connected to one side of the top of the machine body (11); the second support frame (112) is on the side of the top of the machine body (11) away from the first support frame (12); a second fixed block (113) is fixedly connected to the top of the second support frame (112); a third synchronous rod (114) is provided inside the second fixed block (113); a second load-bearing rod (115) is fixedly connected to the top of the third synchronous rod (114); and a second synchronous belt (116) is connected between the third synchronous rod (114) and the second synchronous rod (18).
2. The fixing device for aluminum coil surface enhancement painting and embossing according to claim 1 is characterized in that: A fixed clamping frame (21) is fixedly connected to the top of the first support frame (12); a movable clamping frame (22) is provided on the top of the fixed clamping frame (21); a threaded rod (23) is fixedly connected to the side wall of the movable clamping frame (22); the threaded rod (23) is provided on both sides of the movable clamping frame (22); and an adjusting nut (24) is threadedly connected to the end of the threaded rod (23).
3. The fixing device for aluminum coil surface enhancement painting and embossing according to claim 1 is characterized in that: The end of the third synchronization rod (114) is fixedly connected with a cross groove (31); the end of the second load-bearing rod (115) is fixedly connected with a cross convex groove (32); the cross groove (31) and the cross convex groove (32) are connected in a mortise and tenon manner.
4. The fixing device for aluminum coil surface enhancement painting and embossing according to claim 1 is characterized in that: A limiting rod (41) is provided inside the support column (15); the limiting rod (41) is provided on one side between the first embossing rod (110) and the second embossing rod (111).
5. The fixing device for aluminum coil surface enhancement painting and embossing according to claim 4 is characterized in that: A first protective plate (51) is provided on the side wall of the support column (15); the first protective plate (51) is arranged on the top of the motor (16) and the second synchronous belt (116) to cover the motor; a second protective plate (52) is provided on the other side wall of the support column (15); the second protective plate (52) is arranged on the top of the first synchronous belt (19) to cover the motor (16) and the second synchronous belt (116).
6. The fixing device for aluminum coil surface enhancement painting and embossing according to claim 1 is characterized in that: An anti-skid pad (61) is fixedly connected to the bottom of the machine body (11); the anti-skid pad (61) is arranged around the bottom of the machine body (11).
7. The fixing device for aluminum coil surface enhancement painting and embossing according to claim 3 is characterized in that: The third synchronization rod (114) is provided with an aluminum coil clamping slot (71).