Mirror surface aluminum plate production embossing device

Abstract

The utility model belongs to the technical field of aluminum plate production embossing, and particularly relates to a mirror surface aluminum plate production embossing device which comprises a first embossing roller and a second embossing roller which are symmetrically arranged, and the two ends of the first embossing roller and the two ends of the second embossing roller are fixedly connected through vertical frames. First gears which are meshed with each other are arranged on the first embossing roller and the second embossing roller at one end, and the second embossing roller at the other end is connected with a first motor through a first synchronous belt; the first embossing roller and the second embossing roller are the same in structure and are each composed of a roller, a connecting shaft and two partition plates, the connecting shaft is located in the middle of the roller, the two partition plates are located at the two ends of the roller, and a connector is arranged on the side, located on the connecting shaft, of each partition plate; a feeding supporting plate is arranged on one side of the vertical frame, lifting frames are connected to the two sides of the bottom of the feeding supporting plate through adjusting frames, and a feeding mechanism is arranged on the side, close to the first knurling roller and the second knurling roller, of the feeding supporting plate.

Description

Technical Field

[0001] The utility model belongs to the technical field of embossing production of aluminum plates, and particularly relates to an embossing device for producing mirror aluminum plates. Background Art

[0002] Mirror aluminum is a highly polished aluminum sheet, characterized by its exceptional smoothness and strong reflectivity. Mirror aluminum undergoes a special polishing process, resulting in a mirror-like surface that reflects surrounding light and images, creating a mirror-like effect. Due to its high gloss, mirror aluminum effectively reflects light and is used in decorative and optical applications. Mirror aluminum can also be cut and bent using a variety of processing methods to suit diverse application requirements.

[0003] At present, due to the application of mirror aluminum plates in various fields, it is necessary to emboss the surface of the mirror aluminum plates through an embossing device to meet different usage requirements. The existing mirror aluminum plate embossing device basically rotates the first embossing roller and the second embossing roller in opposite directions to emboss the mirror aluminum plate in the middle during use. This method causes the aluminum plate to deform during the embossing process, which in turn generates a certain amount of heat, causing the aluminum plate to deform to a certain extent after processing, and needs to be re-leveled, affecting the production time of the aluminum plate embossing operation; in addition, the existing mirror aluminum plate embossing devices are basically fixed structures and cannot be adjusted according to the different thicknesses of the mirror aluminum plates, so that different embossing devices need to be used when embossing mirror aluminum plates of different thicknesses, which is more troublesome. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the existing mirror aluminum plate embossing device will undergo certain deformation after use and needs to be re-leveled, which affects the production time of the aluminum plate embossing operation and cannot emboss mirror aluminum plates of different thicknesses.

[0005] In order to solve the above technical problems, the technical solution provided by the utility model is a mirror aluminum plate production embossing device, comprising a first embossing roller and a second embossing roller symmetrically arranged, and the first embossing roller is located at the top, the two ends of the first embossing roller and the second embossing roller are fixedly connected by a vertical frame, and the connection between the first embossing roller and the second embossing roller and the vertical frame is fixedly connected by a fixed plate, one end of the first embossing roller and the second embossing roller are provided with a first gear that meshes with each other, and the other end of the second embossing roller is connected to the first motor through a first synchronous belt; the first embossing roller and the second embossing roller have the same structure, and are both composed of a roller, a connecting shaft and two partition plates, wherein the connecting shaft is located in the middle of the roller, and the two partition plates are located at the two ends of the roller and are rotatably connected to the two ends of the roller, and the partition plate is provided with a connector on one side of the connecting shaft; a feed support plate is provided on one side of the vertical frame, and the bottom two sides of the feed support plate are connected to a lifting frame through an adjusting frame, and the feed mechanism is provided on the side of the feed support plate close to the first embossing roller and the second embossing roller.

[0006] Preferably, the connection between the first embossing roller and the second embossing roller and the stand is provided with an adjustment installation groove perpendicular to the ground, and the connection between the first embossing roller and the second embossing roller and the fixed plate is provided with a bearing.

[0007] Preferably, the connecting shaft is located on the inner side of the roller and is fixedly connected to the interior of the roller through a plurality of connecting frames.

[0008] Preferably, the connectors on the partition plates on both sides are located above and below the connecting shaft respectively, wherein the upper one is the water outlet and the lower one is the water inlet.

[0009] Preferably, the lifting frame has the same width as the vertical frame and is fixed on one side of the vertical frame. Two limit plates are provided at the upper and lower ends of the inner side of the lifting frame. A screw is rotatably connected between the two limit plates. The screw is connected to the adjustment frame through a threaded connection. A guide plate is provided between the two limit plates and located on one side of the adjustment frame to abut against one side of the adjustment frame.

[0010] Preferably, a second motor is provided on the inner side of the guide plate in the lifting frame on one side, the second motor is connected to the screw through a second synchronous belt, and the screws on both sides are connected through a third synchronous belt, and a protective cover is provided on the outer side of the third synchronous belt.

[0011] Preferably, the feeding mechanism includes connecting plates symmetrically arranged at both ends and two feed rollers in the middle, one side of the two connecting plates is fixedly connected to the feed support plate, and the two ends of the two feed rollers are rotatably connected to the two connecting plates, and a second gear that meshes with each other is provided on one end of the feed roller, and one of the feed rollers at the other end is connected to a third motor.

[0012] Preferably, the middle position of the line connecting the two feed rollers is in the same plane as the upper end surface of the feed support plate, and the length of the feed roller is greater than or equal to the length of the first embossing roller and the second embossing roller.

[0013] The advantages of this utility model compared with the prior art are:

[0014] 1. This embossing device can be connected to an external liquid supply circulation device through the connector on one side of the first embossing roller and the second embossing roller, thereby being able to adjust the temperature of the first embossing roller and the second embossing roller during the embossing operation, so that the high temperature generated by embossing can be quickly cooled down, reducing the deformation of the mirror aluminum plate, thereby reducing the processing time of the mirror aluminum plate;

[0015] 2. This embossing device can adjust the speed and height of the mirror aluminum plate entering between the first embossing roller and the second embossing roller, thereby making it more convenient to process the mirror aluminum plate, making the processed mirror aluminum plate more flat, and can be adjusted within a certain range according to the thickness of the aluminum plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the structure of a mirror aluminum plate embossing device Figure 1 ;

[0017] Figure 2 This is the structure of a mirror aluminum plate embossing device Figure 2 ;

[0018] Figure 3 This is a cross-sectional three-dimensional structural diagram of the stand of a mirror aluminum plate embossing device of the utility model;

[0019] Figure 4 This is a cross-sectional three-dimensional structural diagram of the lifting frame of a mirror aluminum plate embossing device of the utility model;

[0020] Figure 5 This is a structural diagram of a lifting frame for an embossing device for producing mirror aluminum plates in the utility model.

[0021] As shown in the figure:

[0022] 1. First embossing roller; 2. Second embossing roller; 3. Stand; 4. Fixed plate; 5. First gear; 6. First synchronous belt; 7. First motor; 8. Roller; 9. Connecting shaft; 10. Partition plate; 11. Connecting head; 12. Feeding support plate; 13. Adjusting frame; 14. Lifting frame; 15. Adjusting mounting slot; 16. Multiple connecting frames; 17. Limiting plate; 18. Screw; 19. Guide plate; 20. Second motor; 21. Second synchronous belt; 22. Third synchronous belt; 23. Protective cover; 24. Connecting plate; 25. Feeding roller; 26. Second gear; 27. Third motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0025] Example 1:

[0026] As the instruction manual Figure 1-2 As shown, a mirror aluminum plate production embossing device includes a first embossing roller 1 and a second embossing roller 2 which are symmetrically arranged, and the first embossing roller 1 is located at the top, the two ends of the first embossing roller 1 and the second embossing roller 2 are fixedly connected by a stand 3, and the connection between the first embossing roller 1 and the second embossing roller 2 and the stand 3 is fixedly connected by a fixed plate 4, the connection between the first embossing roller 1 and the second embossing roller 2 and the stand 3 is provided with an adjustment mounting groove 15 perpendicular to the ground, and the connection between the first embossing roller 1 and the second embossing roller 2 and the fixed plate 4 is provided with a bearing, the first embossing roller 1 and the second embossing roller 2 at one end are provided with a first gear 5 which meshes with each other, and the second embossing roller 2 at the other end is connected to a first motor 7 through a first synchronous belt 6.

[0027] As the instruction manual Figure 3 As shown, the first embossing roller 1 and the second embossing roller 2 have the same structure and are both composed of a roller 8, a connecting shaft 9 and two partition plates 10, wherein the connecting shaft 9 is located in the middle of the roller 8, and the connecting shaft 9 is located on the inner side of the roller 8 and is fixedly connected to the inside of the roller 8 through multiple connecting frames 16. The two partition plates 10 are located at both ends of the roller 8 and are rotatably connected to the two ends of the roller 8. The partition plate 10 is located on one side of the connecting shaft 9 and is provided with a connecting head 11. The connecting heads 11 on the partition plates 10 on both sides are respectively located above and below the connecting shaft 9, wherein the upper one is the water outlet and the lower one is the water inlet, so that it is connected to the external coolant supply equipment through the connecting head 11, thereby forming a low-input and high-output circulating cooling by the water inlet and the water outlet.

[0028] As the instruction manual Figure 4 As shown, a feed support plate 12 is provided on one side of the vertical frame 3, and the bottom two sides of the feed support plate 12 are connected to a lifting frame 14 through an adjusting frame 13. The lifting frame 14 has the same width as the vertical frame 3 and is fixed to one side of the vertical frame 3. Two limit plates 17 are provided at the upper and lower ends of the inner side of the lifting frame 14. A screw 18 is rotatably connected between the two limit plates 17. The screw 18 is threadedly connected to the adjusting frame 13. A guide plate 19 is provided between the two limit plates 17 and is against one side of the adjusting frame 13. A second motor 20 is provided on the inner side of the guide plate 19 in the lifting frame 14 on one side. The second motor 20 is connected to the screw 18 through a second synchronous belt 21, and the screws 18 on both sides are connected through a third synchronous belt 22. A protective cover 23 is provided on the outside of the third synchronous belt 22. The feed support plate 12 is provided with a feeding mechanism on the side close to the first embossing roller 1 and the second embossing roller 2.

[0029] As the instruction manual Figure 5 As shown, the feeding mechanism includes connecting plates 24 symmetrically arranged at both ends and two feed rollers 25 in the middle, one side of the two connecting plates 24 is fixedly connected to the feed support plate 12, and the two ends of the two feed rollers 25 are rotatably connected to the two connecting plates 24, and a second gear 26 that meshes with each other is provided on the feed roller 25 at one end, and a feed roller 25 at the other end is connected to a third motor 27, the middle position of the line between the two feed rollers 25 is in the same plane as the upper end surface of the feed support plate 12, and the length of the feed roller 25 is greater than or equal to the length of the first embossing roller 1 and the second embossing roller 2.

[0030] During the specific implementation of the present invention, the height of the feed pallet 12 during the embossing process of the aluminum plate is adjusted by the lifting frame 14, and the aluminum plate is horizontally fed to the middle of the first embossing roller 1 and the second embossing roller 2 through the feeding mechanism on the feeding pallet close to the first embossing roller 1 and the second embossing roller 2, so that the first motor 7 drives the first synchronous belt 6 to rotate the second embossing roller 2, and then the first embossing roller 1 and the second embossing roller 2 are rotated toward each other through the first gear 5 that is meshed with each other on one side, so as to perform the embossing operation on the aluminum plate in the middle.

[0031] The above description of the present invention and its embodiments is non-limiting. The specific embodiments shown in the specific embodiments are only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without creatively designing a structure and embodiment similar to the technical solution, they shall fall within the scope of protection of the present invention.

Claims

1. An embossing device for producing mirrored aluminum plates, comprising a first embossing roller and a second embossing roller symmetrically arranged, with the first embossing roller located at the top, characterized in that: Both ends of the first embossing roller and the second embossing roller are fixedly connected by a stand, and the connection between the first embossing roller and the second embossing roller and the stand is fixedly connected by a fixed plate, one end of the first embossing roller and the second embossing roller are provided with a first gear meshing with each other, and the other end of the second embossing roller is connected to a first motor via a first synchronous belt; The first embossing roller and the second embossing roller have the same structure and are both composed of a roller, a connecting shaft and two partition plates, wherein the connecting shaft is located in the middle of the roller, and the two partition plates are located at both ends of the roller and are rotatably connected to the two ends of the roller, and the partition plates are provided with a connector on one side of the connecting shaft; A feed support plate is provided on one side of the stand, and both sides of the bottom of the feed support plate are connected to lifting frames through adjustment frames. A feed mechanism is provided on the side of the feed support plate close to the first embossing roller and the second embossing roller.

2. The embossing device for producing mirrored aluminum plates according to claim 1, characterized in that: An adjustment installation groove perpendicular to the ground is provided at the connection between the first embossing roller, the second embossing roller and the stand, and a bearing is provided at the connection between the first embossing roller, the second embossing roller and the fixed plate.

3. The embossing device for producing mirrored aluminum plates according to claim 1, characterized in that: The connecting shaft is located on the inner side of the roller and is fixedly connected to the interior of the roller through a plurality of connecting frames.

4. The embossing device for producing mirror aluminum plates according to claim 1, characterized in that: The connectors on the partition plates on both sides are respectively located above and below the connecting shaft, wherein the upper one is the water outlet and the lower one is the water inlet.

5. The embossing device for producing mirror aluminum plates according to claim 1, characterized in that: The lifting frame has the same width as the vertical frame and is fixed to one side of the vertical frame. Two limit plates are provided at the upper and lower ends of the inner side of the lifting frame. A screw is rotatably connected between the two limit plates. The screw is connected to the adjustment frame through a threaded connection. A guide plate is provided between the two limit plates and located on one side of the adjustment frame, which is against one side of the adjustment frame.

6. The embossing device for producing mirror aluminum plates according to claim 5, characterized in that: A second motor is provided on the inner side of the guide plate in the lifting frame on one side. The second motor is connected to the screw through a second synchronous belt, and the screws on both sides are connected through a third synchronous belt. A protective cover is provided on the outer side of the third synchronous belt.

7. The embossing device for producing mirror aluminum plates according to claim 1, characterized in that: The feeding mechanism includes connecting plates symmetrically arranged at both ends and two feeding rollers in the middle, one side of the two connecting plates is fixedly connected to the feeding support plate, and the two ends of the two feeding rollers are rotatably connected to the two connecting plates, and a second gear meshing with each other is provided on one end of the feeding roller, and a third motor is connected to one of the feeding rollers at the other end.

8. The embossing device for producing mirror aluminum plates according to claim 7, characterized in that: The middle position of the line connecting the two feed rollers is in the same plane as the upper end surface of the feed supporting plate, and the length of the feed roller is greater than or equal to the length of the first embossing roller and the second embossing roller.

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