Aluminum template welding tool
The combination of a motor-driven sprocket and chain system and a cleaning brush scraper automatically cleans the welding slag from the aluminum template welding fixture, solving the problem of difficult-to-clean welding slag and improving welding efficiency and the ease of disassembling the collection frame.
Patent Information
- Application Number
- CN202421759997.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing aluminum template welding fixtures are difficult to clean effectively from the welding slag generated during the welding process, making it time-consuming and laborious for workers to clean the welding slag from the workbench surface.
A welding fixture for aluminum templates was designed, which uses a combination of motor, sprocket, chain, column, horizontal plate, cleaning brush and scraper to automatically clean welding slag and perform welding through the cooperation of robotic arm and welding head. The welding slag is collected into a collection frame through a through groove, and the collection frame is easily disassembled using threaded rod and U-shaped rod structure.
It enables automated cleaning of welding slag, reduces manual cleaning time, improves welding efficiency, and simplifies the disassembly process of the collection box.
Smart Images

Figure CN223098326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum formwork processing, and particularly relates to an aluminum formwork welding tooling. Background Technique
[0002] The aluminum alloy formwork is fully called the concrete engineering aluminum alloy formwork. The aluminum alloy formwork is mainly made of aluminum alloy profiles and is a formwork suitable for concrete engineering after being processed by mechanical processing, welding and other processes. When processing the aluminum formwork, it is necessary to perform welding processing on the aluminum formwork through welding tooling.
[0003] For example, an aluminum formwork welding tooling with the patent publication number of CN213380085U includes a support, a workbench, side plates, a top plate and a welding device. The workbench is arranged on the support, and the side plates are arranged on one side of the workbench. Although the above document can realize that when welding the circumferential direction of the plate, the turntable is rotated to change the direction, there is no need to disassemble and re-fix the plate, avoiding the damage of another welding surface during re-installation, and improving the welding efficiency and welding quality.
[0004] However, during the welding process of the existing welding tooling for aluminum formwork, some welding slag will be generated, and these welding slag will fall onto the surface of the workbench. After the aluminum formwork is welded, it is necessary for the staff to clean the welding slag on the surface of the workbench. Since the area of the workbench is relatively large, it is more troublesome for the staff to clean, and the time spent on cleaning is also relatively long, thus making it inconvenient to clean the welding slag on the surface of the workbench. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides an aluminum formwork welding tooling, which solves the problem that during the welding process of the existing welding tooling for aluminum formwork, some welding slag will be generated, and these welding slag will fall onto the surface of the workbench, and it is necessary for the staff to clean the welding slag on the surface of the workbench. It is more troublesome for the staff to clean, and the time spent on cleaning is also relatively long, thus making it inconvenient to clean the welding slag on the surface of the workbench.
[0006] To achieve the above object, the utility model is realized by the following technical solutions: An aluminum formwork welding tooling, including a workbench, the bottom of the workbench is fixedly connected with support legs, a robotic arm is arranged above the workbench, the bottom of the robotic arm is fixedly connected with a welding head, a hollow column is arranged below the welding head, a cleaning mechanism is arranged inside the hollow column, and the cleaning mechanism includes a motor, a first sprocket, a second sprocket, a chain, a column, a cross plate, a cleaning brush and a scraping plate. The motor is fixedly connected to the inner wall of the hollow column through a motor base, the output shaft of the motor is fixedly connected with the first sprocket, the first sprocket is meshed and connected with the second sprocket through the chain, the inner wall of the second sprocket is rotationally connected to the inner wall of the hollow column through a pin shaft, the outer wall of the chain is fixedly connected with the column, the column penetrates through the hollow column and is movably connected to the hollow column, the bottom of the column is fixedly connected with the cross plate, the bottom of the cross plate is fixedly connected with the cleaning brush, and a scraping plate is fixedly connected to one side of the bottom of the cross plate close to the cleaning brush.
[0007] Preferably, the top of the column is fixedly connected with a slider, a chute is opened inside the hollow column, and the inner wall of the slider is slidably clamped to the inner wall of the chute.
[0008] Preferably, the top of the workbench is fixedly connected with a housing, a sliding door is hinged to the front of the housing, a hollow column is fixedly connected to the inner wall of the housing, both ends of the hollow column extend to the outside of the housing, and the top of the robotic arm is installed above the inner wall of the housing.
[0009] Preferably, a through groove is opened on the surface of the workbench, the through groove penetrates through the workbench, and a collection box is arranged below the through groove.
[0010] Preferably, the bottom of the workbench is fixedly connected with a curved plate, the bottom of the collection box is attached to the inner wall of the curved plate, a threaded rod is rotationally connected to the inside of the curved plate through a bearing, one end of the threaded rod away from the curved plate is fixedly connected with a handle, a U-shaped rod is threadedly connected to the outer wall of the threaded rod, both ends of the U-shaped rod penetrate through the curved plate and are movably connected to the curved plate, and one end of the U-shaped rod away from the handle is fixedly connected with a clamping plate, and one side of the clamping plate away from the U-shaped rod is attached to the outer wall of the collection box.
[0011] Preferably, the bottom of the collection box is fixedly connected with a convex strip, and the outer wall of the convex strip is attached to the inner wall of the curved plate.
[0012] The utility model has the following beneficial effects: The aluminum formwork welding tooling realizes the automatic cleaning of the welding slag on the surface of the workbench through the cooperation among the motor, the first sprocket, the second sprocket, the chain, the column, the cross plate, the cleaning brush and the scraping plate, which is convenient for cleaning the welding slag on the surface of the workbench. It solves the problem that during the welding of the aluminum formwork by the existing welding tooling, some welding slag will be generated, and these welding slag will fall onto the surface of the workbench, requiring the staff to clean the welding slag on the surface of the workbench. It is rather troublesome for the staff to clean, and the time spent on cleaning is relatively long, thus making it inconvenient to clean the welding slag on the surface of the workbench.
[0013] Through the cooperation among the handle, the threaded rod, the U-shaped rod, the clamping plate and the curved plate, the disassembly of the collection box is realized, and the welding slag inside the collection box is poured out, solving the problem that when the collection box is full of welding slag, the staff needs to disassemble the collection box, which is rather troublesome for the staff to disassemble the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the structural schematic diagram of the utility model;
[0015] Figure 2 is Figure 1 the external appearance schematic diagram of
[0016] Figure 3 is Figure 1 the structural schematic diagram of the workbench, the outer shell and the cross plate in
[0017] Figure 4 is Figure 1 the structural schematic diagram of the first sprocket, the column and the cross plate in
[0018] Figure 5 is Figure 1 the structural schematic diagram of the collection box, the threaded rod and the U-shaped rod in
[0019] In the figure: 1. Workbench; 2. Manipulator; 3. Welding head; 4. Outer shell; 5. Sliding door; 6. Hollow column; 7. Motor; 8. First sprocket; 9. Second sprocket; 10. Chain; 11. Column; 12. Cross plate; 13. Cleaning brush; 14. Scraping plate; 15. Chute; 16. Slide block; 17. Through groove; 18. Collection box; 19. Rib; 20. Handle; 21. Threaded rod; 22. U-shaped rod; 23. Clamping plate; 24. Curved plate; 25. Support leg. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0021] During the welding process of the existing welding tooling for aluminum formwork, some welding slag will be generated. These welding slag will fall onto the surface of the workbench, and it is necessary for the staff to clean the welding slag on the surface of the workbench. It is rather troublesome for the staff to clean it, and the time spent on cleaning is relatively long, thus making it inconvenient to clean the welding slag on the surface of the workbench.
[0022] In view of this, the present utility model provides a welding tooling for aluminum formwork. Through the cooperation among the motor, the first sprocket, the second sprocket, the chain, the column, the cross plate, the cleaning brush and the scraping plate, the automatic cleaning of the welding slag on the surface of the workbench is realized, which is convenient for cleaning the welding slag on the surface of the workbench, and solves the problem that during the welding process of the existing welding tooling for aluminum formwork, some welding slag will be generated, these welding slag will fall onto the surface of the workbench, and it is necessary for the staff to clean the welding slag on the surface of the workbench. It is rather troublesome for the staff to clean it, and the time spent on cleaning is relatively long, thus making it inconvenient to clean the welding slag on the surface of the workbench.
[0023] Those skilled in the art shall connect the components in this case in sequence. For the specific connection and operation sequence, reference should be made to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
[0024] Example 1, consists of Figures 1-5It can be seen that a welding tooling for aluminum formwork in this case includes a workbench 1. The bottom of the workbench 1 is fixedly connected with support legs 25, and the support legs 25 support the workbench 1. The staff places the aluminum formwork on the surface of the workbench 1. Above the workbench 1, there is a robotic arm 2. The model of the robotic arm 2 is selected according to actual needs as long as it meets the work requirements. The bottom of the robotic arm 2 is fixedly connected with a welding head 3. Start the robotic arm 2 and the welding head 3, and the robotic arm 2 drives the welding head 3 to move, and starts to weld the aluminum formwork. Below the welding head 3, there is a hollow column 6, and a cleaning mechanism is arranged inside the hollow column 6. The cleaning mechanism includes a motor 7, a first sprocket 8, a second sprocket 9, a chain 10, a column 11, a cross plate 12, a cleaning brush 13 and a scraper 14. The model of the motor 7 is selected according to actual needs as long as it meets the work requirements. The motor 7 is fixedly connected to the inner wall of the hollow column 6 through a motor base. The output shaft of the motor 7 is fixedly connected with the first sprocket 8. Connect the motor 7 to an external power supply, and the motor 7 drives the first sprocket 8 to rotate. The first sprocket 8 is meshed and connected with the second sprocket 9 through the chain 10. The first sprocket 8 drives the chain 10 to move, thereby driving the second sprocket 9 to rotate. The inner wall of the second sprocket 9 is rotatably connected to the inner wall of the hollow column 6 through a pin shaft. The second sprocket 9 drives the pin shaft to rotate. The outer wall of the chain 10 is fixedly connected with the column 11. The lower chain 10 drives the column 11 to move. The column 11 passes through the hollow column 6 and is movably connected to the hollow column 6. The column 11 moves in the hollow column 6. The bottom of the column 11 is fixedly connected with the cross plate 12. The column 11 drives the cross plate 12 to move. The bottom of the cross plate 12 is fixedly connected with the cleaning brush 13. The cross plate 12 drives the cleaning brush 13 to move. The cleaning brush 13 cleans the welding slag on the surface of the workbench 1. On the bottom of the cross plate 12, on one side close to the cleaning brush 13, there is a scraper 14 fixedly connected. The cross plate 12 drives the scraper 14 to move. The scraper 14 scrapes off the welding slag sticking to the surface of the workbench 1;
[0025] In the specific implementation process, it is particularly worth noting that the model of the robotic arm 2 is selected according to actual needs as long as it meets the work requirements. The model of the motor 7 is selected according to actual needs as long as it meets the work requirements. The support legs 25 support the workbench 1. The staff places the aluminum formwork on the surface of the workbench 1. Start the robotic arm 2 and the welding head 3, and the robotic arm 2 drives the welding head 3 to move, and starts to weld the aluminum formwork. Connect the motor 7 to an external power supply, and the motor 7 drives the first sprocket 8 to rotate. The first sprocket 8 drives the chain 10 to move, thereby driving the second sprocket 9 to rotate. The second sprocket 9 drives the pin shaft to rotate. The lower chain 10 drives the column 11 to move. The column 11 moves in the hollow column 6. The column 11 drives the cross plate 12 to move. The cross plate 12 drives the cleaning brush 13 to move. The cleaning brush 13 cleans the welding slag on the surface of the workbench 1. The cross plate 12 drives the scraper 14 to move. The scraper 14 scrapes off the welding slag sticking to the surface of the workbench 1, realizing convenient cleaning of the welding slag on the surface of the workbench 1;
[0026] Further, a slider 16 is fixedly connected to the top of the column 11. When the column 11 moves, the column 11 drives the slider 16 to move. A chute 15 is provided inside the hollow column 6, and the inner wall of the slider 16 is slidably clamped to the inner wall of the chute 15, and the slider 16 slides in the chute 15;
[0027] In the specific implementation process, it is particularly worth noting that when the column 11 moves, the column 11 drives the slider 16 to move, and the slider 16 slides in the chute 15, realizing the guiding of the column 11 and making the movement of the column 11 more stable;
[0028] Further, a housing 4 is fixedly connected to the top of the workbench 1. The housing 4 can prevent welding slag from splashing around. A sliding door 5 is hinged to the front of the housing 4. The staff opens the sliding door 5 and places the aluminum formwork on the surface of the workbench 1. After that, the staff closes the sliding door 5. A hollow column 6 is fixedly connected to the inner wall of the housing 4, and both ends of the hollow column 6 extend to the outside of the housing 4. The top of the robotic arm 2 is installed above the inner wall of the housing 4;
[0029] In the specific implementation process, it is particularly worth noting that the staff opens the sliding door 5 and places the aluminum formwork on the surface of the workbench 1. After that, the staff closes the sliding door 5. The housing 4 can prevent welding slag from splashing around, realizing that the housing 4 blocks the welding slag and the welding slag will not splash around;
[0030] Further, a through groove 17 is provided on the surface of the workbench 1, and the through groove 17 penetrates through the workbench 1. A collection box 18 is arranged below the through groove 17. When cleaning the welding slag on the surface of the workbench 1, the cleaning brush 13 and the scraping plate 14 move the welding slag on the surface of the workbench 1 to the through grooves 17 on both sides, and the welding slag falls into the collection box 18 through the through grooves 17;
[0031] In the specific implementation process, it is particularly worth noting that when cleaning the welding slag on the surface of the workbench 1, the cleaning brush 13 and the scraping plate 14 move the welding slag on the surface of the workbench 1 to the through grooves 17 on both sides, and the welding slag falls into the collection box 18 through the through grooves 17, realizing the collection of the welding slag;
[0032] Specifically, first, the staff opens the sliding door 5, places the aluminum formwork on the surface of the workbench 1. After that, the staff closes the sliding door 5, then starts the robotic arm 2 and the welding head 3. The robotic arm 2 drives the welding head 3 to move, and starts welding the aluminum formwork. When the aluminum formwork is welded, the robotic arm 2 drives the welding head 3 back to the initial position, and stops the robotic arm 2 and the welding head 3. The staff opens the sliding door 5 again, takes out the welded aluminum formwork. When the staff needs to clean the welding slag on the surface of the workbench 1, the staff connects the motor 7 to an external power source. The motor 7 drives the first sprocket 8 to rotate. The first sprocket 8 drives the chain 10 to move, thus driving the second sprocket 9 to rotate. The second sprocket 9 drives the pin shaft to rotate. The lower chain 10 drives the column 11 to move. The column 11 drives the slider 16 to move. The slider 16 slides in the chute 15. The column 11 moves in the hollow column 6. The column 11 drives the cross plate 12 to move. The cross plate 12 drives the cleaning brush 13 to move. The cleaning brush 13 cleans the welding slag on the surface of the workbench 1. The cross plate 12 drives the scraper 14 to move. The scraper 14 scrapes off the welding slag sticking to the surface of the workbench 1. The cleaning brush 13 and the scraper 14 move the welding slag on the surface of the workbench 1 to the through grooves 17 on both sides. The welding slag falls into the collection box 18 through the through grooves 17 to collect the welding slag. After that, the motor 7 is rotated in the reverse direction, and the cleaning brush 13 and the scraper 14 return to the initial position, and the motor 7 is stopped.
[0033] Example 2. From Figure 1 、 2 and 5, it can be seen that a curved plate 24 is fixedly connected to the bottom of the workbench 1. The bottom of the collection box 18 is attached to the inner wall of the curved plate 24. A threaded rod 21 is rotatably connected to the inside of the curved plate 24 through a bearing. One end of the threaded rod 21 away from the curved plate 24 is fixedly connected to a handle 20. The handle 20 drives the threaded rod 21 to move. A U-shaped rod 22 is threadedly connected to the outer wall of the threaded rod 21. The threaded rod 21 drives the U-shaped rod 22 to move. Both ends of the U-shaped rod 22 penetrate through the curved plate 24 and are movably connected to the curved plate 24. The U-shaped rod 22 slides in the curved plate 24. One end of the U-shaped rod 22 away from the handle 20 is fixedly connected to a clamping plate 23. The U-shaped rod 22 drives the clamping plate 23 to move. The clamping plate 23 moves away from the collection box 18, releasing the fixation of the collection box 18. The staff pulls the collection box 18 out of the curved plate 24 and pours out the welding slag inside the collection box 18. One side of the clamping plate 23 away from the U-shaped rod 22 is attached to the outer wall of the collection box 18;
[0034] In the specific implementation process, it is particularly worth pointing out that when the welding slag inside the collection box 18 is full, the staff rotates the handles 20 on both sides in sequence. The handles 20 drive the threaded rod 21 to move, the threaded rod 21 drives the U-shaped rod 22 to move, the U-shaped rod 22 slides in the curved plate 24, the U-shaped rod 22 drives the clamping plate 23 to move, the clamping plate 23 moves away from the collection box 18, the fixation of the collection box 18 is released, the staff pulls out the collection box 18 from the curved plate 24, pours out the welding slag inside the collection box 18. After that, the staff pushes the collection box 18 back into the curved plate 24 again, and the staff rotates the handles 20 on both sides in the opposite direction to fix the collection box 18, completing the rapid disassembly of the collection box 18;
[0035] Furthermore, a rib 19 is fixedly connected to the bottom of the collection box 18, and the outer wall of the rib 19 fits against the inner wall of the curved plate 24. When the staff pushes the cleaned collection box 18 into the curved plate 24, the collection box 18 drives the rib 19 to move and inserts the rib 19 into the bottom of the curved plate 24;
[0036] In the specific implementation process, it is particularly worth pointing out that when the staff pushes the cleaned collection box 18 into the curved plate 24, the collection box 18 drives the rib 19 to move and inserts the rib 19 into the bottom of the curved plate 24, realizing the positioning of the cleaned collection box 18;
[0037] Specifically, when the welding slag inside the collection box 18 is full, the staff rotates the handles 20 on both sides in sequence. The handles 20 drive the threaded rod 21 to move, the threaded rod 21 drives the U-shaped rod 22 to move, the U-shaped rod 22 slides in the curved plate 24, the U-shaped rod 22 drives the clamping plate 23 to move, the clamping plate 23 moves away from the collection box 18, the fixation of the collection box 18 is released, the staff pulls out the collection box 18 from the curved plate 24, pours out the welding slag inside the collection box 18. After that, the staff pushes the collection box 18 back into the curved plate 24 again. When the staff pushes the cleaned collection box 18 into the curved plate 24, the collection box 18 drives the rib 19 to move and inserts the rib 19 into the bottom of the curved plate 24 to position the collection box 18. After that, the staff rotates the handles 20 on both sides in the opposite direction to fix the collection box 18, completing the cleaning of the collection box 18.
[0038] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum formwork welding tooling, comprising a workbench (1), characterized in that: The bottom of the workbench (1) is fixedly connected with support legs (25). Above the workbench (1), a robotic arm (2) is provided. The bottom of the robotic arm (2) is fixedly connected with a welding head (3). Below the welding head (3), a hollow column (6) is provided. Inside the hollow column (6), a cleaning mechanism is arranged; The cleaning mechanism includes a motor (7), a first sprocket (8), a second sprocket (9), a chain (10), a column (11), a cross plate (12), a cleaning brush (13) and a scraper (14); The motor (7) is fixedly connected to the inner wall of the hollow column (6) through a motor base. The output shaft of the motor (7) is fixedly connected with the first sprocket (8). The first sprocket (8) is meshed and connected with the second sprocket (9) through the chain (10). The inner wall of the second sprocket (9) is rotatably connected to the inner wall of the hollow column (6) through a pin shaft. The outer wall of the chain (10) is fixedly connected with the column (11). The column (11) penetrates through the hollow column (6) and is movably connected to the hollow column (6). The bottom of the column (11) is fixedly connected with the cross plate (12). The bottom of the cross plate (12) is fixedly connected with the cleaning brush (13). On one side of the bottom of the cross plate (12) close to the cleaning brush (13), a scraper (14) is fixedly connected.
2. The aluminum formwork welding tooling according to claim 1, characterized in that: The top of the column (11) is fixedly connected with a slider (16). Inside the hollow column (6), a chute (15) is opened. The inner wall of the slider (16) is slidably clamped to the inner wall of the chute (15).
3. The aluminum formwork welding tooling according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected with a housing (4). The front of the housing (4) is hinged with a sliding door (5). The inner wall of the housing (4) is fixedly connected with the hollow column (6). Both ends of the hollow column (6) extend to the outside of the housing (4). The top of the robotic arm (2) is installed above the inner wall of the housing (4).
4. The aluminum formwork welding tooling according to claim 1, wherein: A through groove (17) is opened on the surface of the workbench (1). The through groove (17) penetrates through the workbench (1). Below the through groove (17), a collection box (18) is provided.
5. The aluminum formwork welding tooling according to claim 4, characterized in that: The bottom of the workbench (1) is fixedly connected with a curved plate (24). The bottom of the collection box (18) is attached to the inner wall of the curved plate (24). Inside the curved plate (24), a threaded rod (21) is rotatably connected through a bearing. One end of the threaded rod (21) far from the curved plate (24) is fixedly connected with a handle (20). The outer wall of the threaded rod (21) is threadedly connected with a U-shaped rod (22). Both ends of the U-shaped rod (22) penetrate through the curved plate (24) and are movably connected to the curved plate (24). One end of the U-shaped rod (22) far from the handle (20) is fixedly connected with a clamping plate (23). One side of the clamping plate (23) far from the U-shaped rod (22) is attached to the outer wall of the collection box (18).
6. The aluminum formwork welding tooling according to claim 4, wherein: The bottom of the collection box (18) is fixedly connected with a convex strip (19). The outer wall of the convex strip (19) is attached to the inner wall of the curved plate (24).
Citation Information
Patent Citations
Aluminum template welding tool
CN213380085U
Cited By
Electric permanent magnetic chuck for welding clamping
CN120985220A
Electric permanent magnetic chuck for welding
CN120985220B