Anti-scraping test mechanism for radar shell
By designing the combined structure of the transfer disc and chuck, the problem that existing devices cannot quickly replace the scratch head, and the function of quickly replacing the scratch head of different materials is realized, which improves the testing efficiency.
Patent Information
- Application Number
- CN202421691852.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing scratch testing device cannot quickly replace scratch heads of different materials, resulting in cumbersome operational processes and reducing testing efficiency.
A scratch assembly including a transfer disc, a first chuck, a second chuck and a third chuck is designed. Through the cooperation of the positioning ball head and the return spring, the scratch head of different materials is quickly replaced, and the operation process is simplified.
It realizes rapid replacement of scraper heads of different materials, reduces operating steps and improves testing efficiency.
Smart Images

Figure CN223122754U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of radar housing processing, in particular to a radar housing scratch-resistant test mechanism. Background Technique
[0002] Radar metal housings play a crucial role in radar systems. They are not only the first line of defense to protect sensitive internal electronic components of the radar from external environmental factors but also need to meet specific electrical and mechanical performance requirements. Radar housings are widely used in multiple fields such as military, civil aviation, meteorological monitoring, traffic monitoring, security systems, and industrial automation. Their design and manufacturing need to strictly comply with relevant industry standards and specifications.
[0003] The scratch test of the radar housing is an important test to evaluate the surface wear resistance and scratch resistance of the housing material and its coating. This test is usually carried out during the new product development stage to ensure that the housing and its coating will not be easily damaged in the expected use environment and maintain their functionality and appearance.
[0004] When the existing scratch test device is in use, it usually only has the test function for one type of scratch head and cannot test scratch heads of multiple materials in one test. When it is necessary to test scratch heads of other materials, the staff needs to remove the scratch assembly, then replace the scratch head of a different material, and then reassemble the scratch assembly. This not only makes the operation process cumbersome but also reduces the test efficiency. Therefore, in order to solve the above-mentioned technical problems, a radar housing scratch-resistant test mechanism is proposed. Content of the Utility Model
[0005] The purpose of the utility model is achieved in the following way: A radar housing scratch-resistant test mechanism includes a mounting frame, a scratch assembly, and a placement assembly. The scratch assembly is installed at the upper end of the mounting frame, and the placement assembly is arranged at the lower end of the mounting frame. The scratch assembly includes a transfer disk and a driving motor. The transfer disk is rotatably arranged in the middle of the mounting frame through an inclined shaft. The top surface of the inclined shaft is a horizontal plane, and the bottom surface of the inclined shaft is an inclined surface. The top surface of the transfer disk is in contact with the bottom surface of the inclined shaft. The bottom surface of the transfer disk is evenly and obliquely distributed with a first chuck, a second chuck, and a third chuck. The first chuck, the second chuck, and the third chuck are provided with a plurality of positioning ball heads on the transfer disk. The positioning ball heads are distributed between the bottom surface of the inclined shaft and the top surface of the transfer disk. An installation groove is provided at a position on the top surface of the transfer disk close to the positioning ball heads. A return spring is arranged in the installation groove and is connected to the positioning ball head. A positioning groove is opened at a position on the bottom surface of the inclined shaft close to the installation groove. A part of the positioning ball head protrudes out of the installation groove. The top surface of the transfer disk is connected to the bottom surface of the inclined shaft through a rotating shaft. Threaded holes are evenly distributed at positions on the bottom surface of the transfer disk close to the first chuck, the second chuck, and the third chuck; among them, the first chuck is perpendicular to the magnetic suction seat.
[0006] In the above description, for a further solution, the drive motor is installed at both ends of the top surface of the mounting frame. Screws are provided at positions on both ends of the mounting frame close to the drive motor. The upper ends of the screws pass through the mounting frame and are connected to the drive motor, and the lower ends of the screws are rotatably connected to the lower ends of the mounting frame. A scale column is provided on one side of the screw. The screw is used to drive the transfer plate to move up and down, and the scale column is used to display the thickness of the outer shell and the moving distance of the transfer plate.
[0007] In the above description, for a further solution, a connection block is installed on the top surface of the inclined shaft. One side of the connection block is connected to a connecting plate. The connecting plate is movably connected to the screw through a connecting rod and a movable plate. An installation sleeve matching the connecting rod is provided on the side of the connecting plate away from the connection block. The installation sleeve is fixedly connected to the connecting rod. The two ends of the connecting rod extend towards the screw. The movable plate is fixed at the two ends of the connecting rod and is threadedly connected to the screw. The movable plate is used to be connected to the screw to provide the effect of moving up and down.
[0008] In the above description, for a further solution, the placing assembly includes a movable table, a magnetic attraction seat and a traction motor. The traction motor is arranged on one side of the lower end of the mounting frame. The movable table is movably arranged in the middle of the lower end of the mounting frame. Guide rods are installed at the lower end of the mounting frame, and the two ends of the guide rods are fixedly connected to the mounting frame. A guide sleeve matching the guide rod is provided at a position on the bottom of the movable table close to the guide rod. The magnetic attraction seat is used to place the product and magnetically attract the product at the same time to achieve the effect of fixing the product.
[0009] In the above description, for a further solution, a pulley is provided on the side of the lower end of the mounting frame away from the traction motor. The pulley is connected to the lower end of the mounting frame through a mounting block. The traction motor is connected to the pulley through a belt passing through the mounting frame. The belt is fixedly connected to the movable table. The belt is used to drive the movable table to move back and forth.
[0010] In the above description, for a further solution, the magnetic attraction seat is fixedly installed on the top surface of the movable table. A twisting position for controlling the magnetic attraction seat is provided on the side of the magnetic attraction seat close to the traction motor.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the design of the transfer disk, the first chuck, the second chuck, and the third chuck, and by providing a positioning ball head and a return spring on the transfer disk, different types of scratching heads can be installed on the first chuck, the second chuck, and the third chuck. When it is necessary to replace the scratching heads of different materials for testing, the operator only needs to turn the transfer disk. When the force is sufficient, the positioning ball head will be retracted into the installation groove. When retracting, the compression spring will contract. After a part of the positioning ball head protruding from the positioning groove is retracted into the installation groove, the transfer disk can be rotated. When the positioning ball head moves into the next positioning groove, the compression spring will reset and push a part of the positioning ball head to protrude from the installation groove, and the protruding part will enter the positioning groove, achieving the effect of positioning and fixing through the positioning groove, completing the function of replacing scratching heads of different materials. Without the need to disassemble the scratching component, a quick replacement function is provided, reducing the operation process and improving the testing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 FIG. 6 is a three-dimensional structural schematic diagram of a radar housing scratch resistance testing mechanism of the present utility model;
[0013] Figure 2 FIG. 10 is a three-dimensional structural schematic diagram of another perspective of a radar housing scratch resistance testing mechanism of the present utility model;
[0014] Figure 3 FIG. 14 is an exploded structural schematic diagram of a scratching component in a radar housing scratch resistance testing mechanism of the present utility model;
[0015] Figure 4 FIG. 18 is a cross-sectional view of a scratching component in a radar housing scratch resistance testing mechanism of the present utility model;
[0016] Figure 5 FIG. 22 is an exploded structural schematic diagram of a placement component in a radar housing scratch resistance testing mechanism of the present utility model;
[0017] In the figure: 1 - mounting frame, 2 - transfer disk, 3 - drive motor, 4 - inclined shaft, 5 - first chuck;
[0018] 6 - second chuck, 7 - third chuck, 8 - positioning ball head, 9 - installation groove, 10 - return spring;
[0019] 11 - positioning groove, 12 - rotating shaft, 13 - threaded hole, 14 - screw rod, 15 - scale column, 16 - connecting block;
[0020] 17 - connecting plate, 18 - connecting rod, 19 - movable plate, 20 - installation sleeve, 21 - movable table;
[0021] 22 - Magnetic absorption seat, 23 - Traction motor, 24 - Guide rod, 25 - Guide sleeve, 26 - Belt pulley, 27 - Mounting block; 28 - Belt, 29 - Twisting position. Specific embodiments
[0022] The following further describes the present utility model in detail in conjunction with the accompanying drawings and specific embodiments.
[0023] In this embodiment, please refer to Figures 1 - 5 , a radar housing anti - scratching test mechanism for its specific implementation, including a mounting frame 1, a scratching component, and a placement component. The scratching component is installed at the upper end of the mounting frame 1, and the placement component is arranged at the lower end of the mounting frame 1. The scratching component includes a transfer disk 2 and a driving motor 3. The transfer disk 2 is rotatably arranged in the middle of the mounting frame 1 through an inclined shaft 4. The top surface of the inclined shaft 4 is a horizontal plane, and the bottom surface of the inclined shaft 4 is an inclined surface. The top surface of the transfer disk 2 fits with the bottom surface of the inclined shaft 4. The bottom surface of the transfer disk 2 is evenly and inclinedly distributed with a first chuck 5, a second chuck 6, and a third chuck 7. The first chuck 5, the second chuck 6, and the third chuck 7. There are a plurality of positioning ball heads 8 on the transfer disk 2, and the positioning ball heads 8 are distributed between the bottom surface of the inclined shaft 4 and the top surface of the transfer disk 2. At a position on the top surface of the transfer disk 2 close to the positioning ball heads 8, there is a mounting groove 9. A return spring 10 is arranged in the mounting groove 9, and the return spring 10 is connected to the positioning ball heads 8. At a position on the bottom surface of the inclined shaft 4 close to the mounting groove 9, there is a positioning groove 11. A part of the positioning ball heads 8 protrudes outside the mounting groove 9. The top surface of the transfer disk 2 is connected to the bottom surface of the inclined shaft 4 through a rotating shaft 12. Threaded holes 13 are distributed at positions on the bottom surface of the transfer disk 2 close to the first chuck 5, the second chuck 6, and the third chuck 7.
[0024] The driving motor 3 is installed at both ends of the top surface of the mounting frame 1. At positions on both ends of the mounting frame 1 close to the driving motor 3, there are screw rods 14. The upper end of the screw rod 14 passes through the mounting frame 1 and is connected to the driving motor 3, and the lower end of the screw rod 14 is rotatably connected to the lower end of the mounting frame 1. A scale column 15 is arranged on one side of the screw rod 14.
[0025] A connecting block 16 is installed on the top surface of the inclined shaft 4. One side of the connecting block 16 is connected to a connecting plate 17. The connecting plate 17 is movably connected to the screw rod 14 through a connecting rod 18 and a movable plate 19. On one side of the connecting plate 17 away from the connecting block 16, there is a mounting sleeve 20 matching the connecting rod 18, and the mounting sleeve 20 is fixedly connected to the connecting rod 18. Both ends of the connecting rod 18 extend towards the screw rod 14. The movable plate 19 is fixed at both ends of the connecting rod 18 and is threadedly connected to the screw rod 14.
[0026] The placement component includes a movable table 21, a magnetic attraction seat 22, and a traction motor 23. The traction motor 23 is arranged on one side of the lower end of the mounting frame 1. The movable table 21 is movably arranged in the middle of the lower end of the mounting frame 1. A guide rod 24 is installed at the lower end of the mounting frame 1. Both ends of the guide rod 24 are fixedly connected to the mounting frame 1. A guide sleeve 25 matching the guide rod 24 is provided at a position on the bottom of the movable table 21 close to the guide rod 24.
[0027] A pulley 26 is provided on the side of the lower end of the mounting frame 1 far from the traction motor 23. The pulley 26 is connected to the lower end of the mounting frame 1 through a mounting block 27. The traction motor 23 is connected to the pulley 26 through a belt 28 passing through the mounting frame 1. The belt 28 is fixedly connected to the movable table 21.
[0028] The magnetic attraction seat 22 is fixedly installed on the top surface of the movable table 21. A twisting position 29 for controlling the magnetic attraction seat 22 is provided on one side of the magnetic attraction seat 22 close to the traction motor 23.
[0029] The working process of the present utility model: After connecting the scraping head to the chuck, place the product to be tested on the magnetic attraction seat 22, then rotate the twisting position 29. After magnetically connecting the product to the magnetic attraction seat 22, turn on the driving motor 3. The driving motor 3 drives the screw rod 14 to rotate. The screw rod 14 drives the inclined shaft 4 and the transfer disk 2 to slowly move towards the product direction through the connecting plate 17 and the connecting rod 18. When the scraping head touches the product, stop the driving motor 3, and turn on the traction motor 23. The traction motor 23 drives the movable table 21 and the magnetic attraction seat 22 to move, that is, start the scraping test on the product. When it is necessary to replace the scraping head, just pull the transfer disk 2. When the force is sufficient, drive the positioning ball head 8 to retract into the installation groove 9. When retracting, the compression spring tightens. When a part of the positioning ball head 8 protruding from the positioning groove 11 retracts into the installation groove 9, the transfer disk 2 can be rotated. When the positioning ball head 8 moves into the next positioning groove 11, the compression spring resets, pushing a part of the positioning ball head 8 to protrude from the installation groove 9, and achieving the positioning and fixing effect with the positioning groove 11, thus completing the function of replacing scraping heads of different materials.
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] In addition, in the description of the embodiments of the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0032] Finally, it should be noted that the above embodiments are only specific embodiments of the present utility model, used to illustrate the technical solutions of the present utility model, rather than limiting them. The protection scope of the present utility model is not limited thereto. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art within the technical scope disclosed by the present utility model can still modify the technical solutions recorded in the foregoing embodiments, or can easily think of changes, or make equivalent replacements for some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model, and should all be covered by the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims
1. A scratch-resistant test mechanism for a radar housing, comprising a mounting frame, a scratching component and a placement component. The scratching component is installed at the upper end of the mounting frame, and the placement component is arranged at the lower end of the mounting frame. It is characterized in that: The scraping assembly includes a transfer disk and a driving motor. The transfer disk is rotatably arranged in the middle of the mounting frame through an inclined shaft. The top surface of the inclined shaft is a horizontal plane, and the bottom surface of the inclined shaft is an inclined surface. The top surface of the transfer disk is attached to the bottom surface of the inclined shaft. The bottom surface of the transfer disk is evenly and inclinedly distributed with a first chuck, a second chuck, and a third chuck. There are a plurality of positioning ball heads on the transfer disk, and the positioning ball heads are distributed between the bottom surface of the inclined shaft and the top surface of the transfer disk. An installation groove is provided at a position on the top surface of the transfer disk close to the positioning ball head. A return spring is arranged in the installation groove, and the return spring is connected to the positioning ball head. A positioning groove is formed at a position on the bottom surface of the inclined shaft close to the installation groove. A part of the positioning ball head protrudes out of the installation groove. The top surface of the transfer disk is connected to the bottom surface of the inclined shaft through a rotating shaft. Threaded holes are distributed at positions on the bottom surface of the transfer disk close to the first chuck, the second chuck, and the third chuck.
2. The scratch-resistant test mechanism for a radar housing according to claim 1, wherein: The driving motor is installed at both ends of the top surface of the mounting frame. Screws are provided at positions on both ends of the mounting frame close to the driving motor. The upper end of the screw passes through the mounting frame and is connected to the driving motor. The lower end of the screw is rotatably connected to the lower end of the mounting frame. A scale column is provided on one side of the screw.
3. The scratch-resistant test mechanism for a radar housing according to claim 2, characterized in that: A connecting block is installed on the top surface of the inclined shaft. A connecting plate is connected to one side of the connecting block. The connecting plate is movably connected to the screw through a connecting rod and a movable plate. An installation sleeve matching the connecting rod is provided on one side of the connecting plate far from the connecting block. The installation sleeve is fixedly connected to the connecting rod. Both ends of the connecting rod extend towards the screw. The movable plate is fixed at both ends of the connecting rod and is threadedly connected to the screw.
4. A radar housing scratch resistance testing mechanism according to claim 1, characterized in that: The placing assembly includes a movable table, a magnetic suction seat, and a traction motor. The traction motor is arranged on one side of the lower end of the mounting frame. The movable table is movably arranged in the middle of the lower end of the mounting frame. Guide rods are installed at the lower end of the mounting frame, and both ends of the guide rods are fixedly connected to the mounting frame. Guide sleeves matching the guide rods are provided at positions on the bottom of the movable table close to the guide rods.
5. A radar housing scratch-resistant test mechanism according to claim 4, characterized in that: A pulley is provided on one side of the lower end of the mounting frame far from the traction motor. The pulley is connected to the lower end of the mounting frame through a mounting block. The traction motor is connected to the pulley through a belt passing through the mounting frame. The belt is fixedly connected to the movable table.
6. A radar housing scratch-resistant test mechanism according to claim 4, characterized in that: The magnetic suction seat is fixedly installed on the top surface of the movable table. A twisting position for controlling the magnetic suction seat is provided on one side of the magnetic suction seat close to the traction motor.