This application provides an automated flexible
changeover control method for projection
welding based on parameters of multiple parts, including: S1, selecting the parameter group corresponding to the current workpiece model on the human-
machine interface of the central
control system; S2, automatically loading
welding parameter thresholds and control rules according to the selected parameter group, and sending them to the projection
welding machine and
robot controller via
bus protocol; S3, starting the 3D vision
system to collect the workpiece's
pose information, calculating the path offset using the offset calculation formula based on the collected
pose information, and correcting the
robot's grasping path and projection welding
station sequence in real time; S4, executing the projection welding production process and monitoring for anomalies in real time; S5, if an anomaly is detected in step S4, a partial pause
signal is output, pausing only the abnormal
station while keeping other stations open but not performing any actions; after manual confirmation and reset, a
production cycle verification test is performed, and if the test is normal, normal production continues. This application can shorten
changeover time and improve production continuity.