Damping clamp for fixed machining of reduction gearbox body

Through the combined design of the support mechanism, deflection mechanism and placement mechanism, the problems of unstable clamping and difficulty in angle adjustment in the processing of the gearbox are solved, and higher machining stability and accuracy are achieved.

CN223172751UActive Publication Date: 2025-08-01SUZHOU JIADU MASCH TECH CO LTD
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Patent Information

Application Number
CN202421591853.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-08-01
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the processing of conventional shock absorbing fixtures, there are problems such as unstable clamping state and insufficient freedom of angle adjustment in the reduction box, resulting in poor processing stability and adaptability.

Method used

The support mechanism, deflection mechanism and placement mechanism are adopted to achieve stable clamping and angle adjustment of the gearbox body through components such as moving wheels, transmission rollers, clamping bases, sliding tracks, worm gear and worm drive boxes.

Benefits of technology

It improves the stability of gearbox processing and the freedom of angle adjustment, ensuring clamping reliability and machining accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a damping clamp for fixing and processing a reduction gearbox, which belongs to the field of clamps and comprises a supporting mechanism, a deflection mechanism and a placing mechanism for lifting and placing, the supporting mechanism is used for a hinge structure of the deflection mechanism, the placing mechanism is used for placing the reduction gearbox, and the supporting mechanism comprises a transverse supporting plate transversely supported on the ground. Moving wheels are installed at the four corners of the bottom of the plate face of the transverse supporting plate correspondingly, the bottoms of the wheel positions of the moving wheels are arranged on the ground in a translation mode, triangular supports are arranged on the two sides of the top of the transverse supporting plate correspondingly, transmission rolling shafts are installed at the top ends of the triangular supports, and hinge rotating discs are arranged at one ends of the transmission rolling shafts in a linkage mode. Axial deflection conversion of the driving rolling shaft above is achieved through the moving wheels and the triangular support, and the reduction gearbox body is clamped through the clamping state of the clamping bottom plate and the clamping base above.
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Description

Technical Field

[0001] The utility model relates to the field of fixtures, in particular to a shock-absorbing fixture for fixed machining of a reduction gearbox housing. Background Technique

[0002] Reduction gearbox housing: The reduction gearbox housing is a basic component for installing each transmission shaft; since relatively large reaction forces are generated when each shaft transmits torque during the operation of the reduction gearbox and act on the housing, it is required that the housing has sufficient stiffness to ensure the relative position accuracy of each transmission shaft. Using a metal-structured housing can obtain greater strength and stiffness, and has a compact structure and a relatively light weight. There are various structural forms of reduction gearbox housings. When manufacturing in small batches, it is more reasonable to use a welded reduction gearbox housing;

[0003] Among them, the "a shock-absorbing fixture for crankshaft tooling" disclosed in the application number "CN202222355123.X" is also an increasingly mature technology. "The utility model discloses a shock-absorbing fixture for crankshaft tooling, including a crankshaft fixture and a support frame. The support frame is arranged at the bottom of the crankshaft fixture. The crankshaft fixture includes a base, a motor, a transmission gear, a parallel link, a fixing block, a connecting block, a clamping plate, a fixing plate and a fixing frame. The motor is arranged inside the base, the transmission gear is arranged on the top of the motor, the parallel link is movably connected to the outside of the transmission gear, the fixing blocks are arranged at both ends of the parallel link, the connecting block is movably connected to the top of the parallel link, the clamping plate is movably connected to the top of the connecting block, the fixing plate is arranged on the top of the base, and the fixing frame is arranged on the top of the fixing plate. This shock-absorbing fixture for crankshaft tooling reduces the vibration generated during the machining of the crankshaft by setting hydraulic telescopic rods and shock-absorbing pads inside the clamping plate, and eliminates the vibration through the support blocks and air cushions arranged at the bottom of the clamping block, thereby ensuring the precision of crankshaft machining", but during the use of this artificial turf, there are still the following defects: In the later machining scheme of the reduction gearbox housing for conventional shock-absorbing fixtures, there are obvious jitter characteristics in the clamping state of the reduction gearbox housing, and there are limitations in terms of stability and the degree of freedom of angle adjustment, which is not conducive to the clamping machining of the reduction gearbox housing. In addition, during the clamping stage of the corresponding shock-absorbing fixture, there is an obvious problem in the conventional clamping scheme for the reduction gearbox that the reduction gearbox housing cannot be clamped for machining. Content of the Utility Model

[0004] An embodiment of the utility model provides a shock-absorbing fixture for fixed machining of a reduction gearbox housing, aiming at the problems that in the later machining scheme of the reduction gearbox housing for conventional shock-absorbing fixtures, there are obvious jitter characteristics in the clamping state of the reduction gearbox housing, and there are limitations in terms of stability and the degree of freedom of angle adjustment, which is not conducive to the clamping machining of the reduction gearbox housing. In addition, during the clamping stage of the corresponding shock-absorbing fixture, there is an obvious problem in the conventional clamping scheme for the reduction gearbox that the reduction gearbox housing cannot be clamped for machining

[0005] To achieve the above object, the present utility model provides a shock-absorbing fixture for fixed machining of a reduction gearbox housing, including a support mechanism, a deflection mechanism, and a placement mechanism for lifting and placing;

[0006] The support mechanism is used for the hinge structure of the deflection mechanism, and the placement mechanism places the reduction gearbox housing;

[0007] The support mechanism includes a transverse support plate that laterally supports the ground. At the four corner positions of the bottom surface of the transverse support plate, moving wheels are installed, and the bottom of the wheel positions of the moving wheels is set to translate with the ground;

[0008] On both side edges of the top of the transverse support plate, triangular brackets are provided. At the top ends of the triangular brackets, transmission rollers are installed. At one end of the transmission rollers, articulated turntables are linked. Horizontally installed in the middle of the articulated turntable is an adjustment outer frame. In the middle of the adjustment outer frame, an I-shaped bracket for support is provided. On the surface of the I-shaped bracket, a driving roller for articulation is fitted. At one end of the driving roller, a square bearing plate for splicing is provided. In the middle of the square bearing plate, an adjustment roller for regulation is provided.

[0009] As a preferred solution of the present utility model: A placement mechanism is fitted on the surface of the adjustment roller. The placement mechanism includes a clamping base for clamping. At one end of the clamping base, a support gasket for support is provided. On the surface of the support gasket, a circular slot is provided. In the middle of the circular slot, a screw for limiting is provided.

[0010] As a preferred solution of the present utility model: At the bottom of the screw, a clamping bottom plate is fitted. In the middle of the clamping bottom plate, a clamping base is installed. On both side edges of the top end of the clamping base, trapezoidal side plates are provided. At the top ends of the trapezoidal side plates, sliding tracks are installed. In the middle of the top end of the sliding track, a concave-shaped bracket is installed. In the middle of the top end of the concave-shaped bracket, a toggle piece is articulated. At the end of the toggle piece, an access head is provided.

[0011] As a preferred solution of the present utility model: At the rear end of the toggle piece, a buckle is provided. One end of the buckle is connected to a designated adjustment buckle. The top end of the adjustment buckle clamps and holds a reduction gearbox housing. At the bottom of the housing of the reduction gearbox housing, a reduction gearbox base is fitted. At the top end of the reduction gearbox base, an upper protective cover is provided. At both ends of the upper protective cover, linkage shafts are symmetrically provided.

[0012] As a preferred solution of the present utility model: At the end of the upper protective cover, an access sleeve is provided. At one end of the access sleeve, a fastening screw is provided. The surface of the fastening screw is in contact with the screw.

[0013] As a preferred solution of the present invention: a deflection mechanism is installed at one end of the adjustment outer frame, and the deflection mechanism includes a connecting pad installed at one end of the clamping base plate, a connecting pin is installed on the surface of the connecting pad, and an assembly pin is installed on the surface of the connecting pin, a coordination shaft is installed at the bottom of the connecting pad, a worm gear drive box is installed at the bottom of the coordination shaft, and a drive motor is installed on the side wall of the worm gear drive box.

[0014] As a preferred solution of the present invention: the output end of the driving motor is arranged to transmit to the output end of the coordination shaft, and the surface of the reduction box base is fitted with fitting pins.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The axial deflection transformation of the upper driving roller is achieved through the use of a moving wheel and a triangular bracket. The reduction gear box is clamped by the clamping base and the clamping state of the clamping base above. The sliding track, the concave bracket at the top and the hinged top toggle piece are used to achieve flipping, which facilitates the clamping of the reduction gear box to prevent dislocation. The buckle is used to achieve toggle after flipping.

[0017] 2. The articulation is achieved through the use of a connecting pad, a specific driving roller, and a worm gear drive box structure at the bottom. The output end of the driving motor can be used to control the worm gear drive box at one end to achieve deflection, the articulation of the square load-bearing plate is achieved, and the adjustment roller is used to achieve angle change. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the placement mechanism structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the deflection mechanism structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the clamping base of the utility model;

[0023] Figure 6 This is a schematic diagram of the reduction gearbox structure of the utility model.

[0024] In the figure: 1. Support mechanism; 11. Horizontal support plate; 12. Moving wheel; 13. Triangular support; 14. Driving roller; 15. Hinged turntable; 16. Adjusting outer frame; 17. I-shaped support; 18. Driving roller; 19. Square bearing plate; 191. Adjusting roller shaft;

[0025] 2. Deflection mechanism; 21. Connecting cushion plate; 22. Connecting pin; 23. Assembly nail; 24. Coordination shaft; 25. Worm and worm gear drive box; 26. Driving motor;

[0026] 3. Placing mechanism; 31. Clamping base; 32. Support gasket; 33. Circular slot; 34. Screw; 35. Clamping bottom plate; 36. Clamping base; 37. Trapezoidal side plate; 38. Sliding track; 391. Concave-shaped support; 392. Poking piece; 393. Access head; 394. Buckle; 395. Adjusting buckle;

[0027] 4. Reducing gear box body; 41. Reducing gear box base; 42. Upper protective cover; 43. Linkage shaft; 44. Access sleeve; 45. Fastening screw; 46. Fitting screw; 47. Fitting nail. Specific implementation mode

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Please refer to Figures 1-6 , the present invention provides a shock-absorbing fixture for fixed processing of a reducing gear box body, including a support mechanism 1, a deflection mechanism 2 and a placing mechanism 3 for lifting and placing;

[0030] The support mechanism 1 is used for the hinged structure of the deflection mechanism 2, and the placing mechanism 3 places the reducing gear box body 4;

[0031] The support mechanism 1 includes a horizontal support plate 11 that horizontally supports the ground. Moving wheels 12 are installed at the four corner positions of the bottom surface of the horizontal support plate 11, and the bottom of the wheel position of the moving wheels 12 is set to be translated with the ground;

[0032] Triangular brackets 13 are provided on both sides of the top of the horizontal support plate 11, and a transmission roller 14 is installed on the top of the triangular bracket 13. An articulated turntable 15 is provided at one end of the transmission roller 14. An adjustment outer frame 16 is installed horizontally in the middle of the articulated turntable 15. An I-shaped bracket 17 for support is provided in the middle of the adjustment outer frame 16. A hinged driving roller 18 is installed on the surface of the I-shaped bracket 17. A square supporting plate 19 for splicing is provided at one end of the driving roller 18, and an adjusting roller 191 for control is provided in the middle of the square supporting plate 19.

[0033] In this embodiment: a placement mechanism 3 is fitted on the surface of the adjusting roller 191, and the placement mechanism 3 includes a clamping base 31 for clamping, and a support gasket 32 for support is provided at one end of the clamping base 31, and a circular groove 33 is provided on the surface of the support gasket 32, and a screw 34 for limiting is provided in the middle of the circular groove 33.

[0034] The circular slots 33 and screws 34 are used to implement a snug hinge.

[0035] In this embodiment: a clamping base plate 35 is fitted on the bottom of the screw 34, a clamping base 36 is installed in the middle of the clamping base plate 35, trapezoidal side panels 37 are provided on both sides of the top of the clamping base 36, a sliding track 38 is installed on the top of the trapezoidal side panel 37, a concave bracket 391 is installed in the middle of the top of the sliding track 38, a toggle piece 392 is hinged in the middle of the top of the concave bracket 391, and an access head 393 is provided at the end of the toggle piece 392.

[0036] The sliding track 38 and the concave bracket 391 structure at the top are used to achieve forward and backward sliding, one end of the toggle piece 392 is used to achieve forward and backward sliding, and the structure of the access head 393 is used to achieve forward and backward sliding.

[0037] In this embodiment: the rear end of the toggle piece 392 is provided with a buckle 394, one end of the buckle 394 is clamped with a designated adjustment buckle 395, and the top of the adjustment buckle 395 is clamped to place the reduction gear box 4, and the bottom of the reduction gear box 4 is fitted with a reduction gear box base 41, and the top of the reduction gear box base 41 is provided with an upper protective cover 42, and both ends of the upper protective cover 42 are symmetrically provided with linkage shafts 43.

[0038] The reduction gearbox base 41 and the specific upper protective cover 42 structure are used to achieve the cover connection.

[0039] In this embodiment, an access sleeve 44 is provided at the end of the upper protective cover 42 , and a fastening screw 45 is provided at one end of the access sleeve 44 , and a surface of the fastening screw 45 is fitted with a screw 46 .

[0040] The fastening limit of the access sleeve 44 and the corresponding fastening screw 45 is finally deflected based on the upper structure.

[0041] In this embodiment: One end of the adjusting outer frame 16 is provided with a deflection mechanism 2. The deflection mechanism 2 includes a connecting cushion plate 21 installed at one end of the clamping bottom plate 35. The surface of the connecting cushion plate 21 is provided with a connecting pin 22. The surface of the connecting pin 22 is fitted with an assembly nail 23. The bottom of the connecting cushion plate 21 is provided with a coordination shaft 24. The bottom of the coordination shaft 24 is provided with a worm and gear drive box 25. A drive motor 26 is installed on the side wall of the box body of the worm and gear drive box 25.

[0042] The front and rear displacement is realized through the box body structure of the adopted worm and gear drive box 25.

[0043] In this embodiment: The output end of the drive motor 26 is in transmission connection with the output end of the coordination shaft 24. The surface of the reduction box base 41 is fitted with a fitting nail 47.

[0044] The adopted coordination shaft 24 adjusts the corresponding reduction box base 41 to realize the limit.

[0045] During specific use, Step 1: Clamp the plate surface structure of the square bearing plate 19. After fitting with the plate surface of the clamping bottom plate 35, realize the splicing according to the structure of the clamping base 36 in the middle. Realize the fastening connection through the specific structure of the support gasket 32. Realize the splicing according to the fastening structure of the specific screw 34. Finally, after fitting the support gasket 32 on the side wall, slide back and forth according to the structure of the trapezoidal side plate 37 corresponding to the middle structure. Slide back and forth through the specific sliding track 38. Finally, slide one end of the concave brackets 391 on both sides back and forth. According to the corresponding hinged structure of one end of the corresponding toggle piece 392, according to the structure of the corresponding toggle piece 392, according to the structure of the corresponding connector 393, toggle and flip. According to the structure of the corresponding buckle 394, after adjusting the bottom buckle 394, realize the support according to the deflection state of one end of the corresponding buckle 394. Move down one end of the corresponding buckle 394;

[0046] Step 2: After toggling the buckles 394 on both sides, realize the clamping according to the reduction box base 41. Finally, realize the support through the covering end of the upper protective cover 42. Realize the hinge according to the covering ends of the upper protective covers 42 on both sides. Rotate one axial end of the corresponding linkage shaft 43. Realize the fitting through the socket end of the access sleeve 44. Based on the access of the specific fixing screw, finally realize the clamping through the corresponding fitting screw 46;

[0047] Through the contact of the corresponding transmission roller 14 and the corresponding articulated turntable 15, after articulation and toggling, finally use the adjusting outer frame 16 to realize deflection according to the fitting structure and after the specific flipping of the adjusting outer frame 16;

[0048] Step 3: Realize the flipping of the angle;

[0049] At this time, the user utilizes the corresponding drive motor 26 and the transmission of the worm and worm gear drive box 25 at one end of the corresponding drive to achieve a change in the angular direction. Finally, after the motor drives the articulation of the direction control coordination shaft 24, the adjustment is made after the fitting articulation of the connecting backing plate 21 and the fitting of the connecting pin 22 to achieve the change.

[0050] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0051] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shock-absorbing fixture for fixing a reduction gearbox, comprising a supporting mechanism (1), a deflecting mechanism (2), and a placement mechanism (3) for lifting and placing the reduction gearbox; The support mechanism (1) is used for the hinged structure of the deflection mechanism (2), and the placement mechanism (3) places the reduction gear box (4); It is characterized in that: The support mechanism (1) comprises a transverse support plate (11) that supports the ground transversely, and movable wheels (12) are installed at the four corners of the bottom of the plate surface of the transverse support plate (11), and the bottom of the wheel position of the movable wheel (12) is arranged to move horizontally with the ground; Triangular brackets (13) are provided on both sides of the top of the transverse support plate (11), a transmission roller (14) is installed on the top of the transmission roller (14), one end of the transmission roller (14) is linked with a hinged turntable (15), an adjustment outer frame (16) is installed in the middle of the hinged turntable (15), an I-shaped bracket (17) for support is provided in the middle of the adjustment outer frame (16), a hinged driving roller (18) is installed on the surface of the I-shaped bracket (17), one end of the driving roller (18) is provided with a square bearing plate (19) for splicing, and an adjustment roller (191) for control is provided in the middle of the square bearing plate (19).

2. The shock-absorbing fixture for fixed machining of a reduction gearbox housing according to claim 1, characterized in that: A placement mechanism (3) is fitted on the surface of the regulating roller shaft (191), and the placement mechanism (3) includes a clamping base (31) for clamping, one end of the clamping base (31) is provided with a support gasket (32) for supporting, a circular groove (33) is provided on the surface of the support gasket (32), and a screw (34) for limiting is provided in the middle of the circular groove (33).

3. The shock-absorbing fixture for fixed machining of a speed reduction box body according to claim 2, characterized in that: The bottom of the screw (34) is fitted with a clamping base plate (35), the middle of the clamping base plate (35) is installed with a clamping base (36), the top of the clamping base (36) is provided with trapezoidal side plates (37) on both sides, the top of the trapezoidal side plates (37) is provided with a sliding track (38), the middle of the top of the sliding track (38) is provided with a concave bracket (391), the middle of the top of the concave bracket (391) is hinged with a toggle piece (392), and the end of the toggle piece (392) is provided with an access head (393).

4. The shock absorption fixture for fixing and machining a speed reduction box body according to claim 3, wherein: The rear end of the toggle piece (392) is provided with a buckle (394), one end of the buckle (394) is connected to a designated adjustment buckle (395), and the top end of the adjustment buckle (395) is clamped to place a reduction gear box (4), and the bottom of the reduction gear box (4) is fitted with a reduction gear box base (41), and the top end of the reduction gear box base (41) is provided with an upper protective cover (42), and both ends of the upper protective cover (42) are symmetrically provided with a linkage shaft (43), and the surface of the reduction gear box base (41) is fitted with a fitting nail (47).

5. The shock-absorbing fixture for fixed machining of a speed reduction box body according to claim 4, characterized in that: The end of the upper protective cover (42) is provided with an access sleeve (44), one end of the access sleeve (44) is provided with a fastening screw (45), and the surface of the fastening screw (45) is fitted with a screw (46).

6. The shock-absorbing fixture for fixed machining of a speed reduction box body according to claim 3, characterized in that: One end of the described adjustment outer frame (16) is provided with a deflection mechanism (2). The deflection mechanism (2) includes a connecting backing plate (21) installed at one end of a clamping bottom plate (35). A connecting pin (22) is installed on the surface of the connecting backing plate (21). An assembly nail (23) is fitted and installed on the surface of the connecting pin (22). A coordination shaft (24) is installed at the bottom of the connecting backing plate (21). A worm and gear drive box (25) is installed at the bottom of the coordination shaft (24). A drive motor (26) is installed on the side wall of the box body of the worm and gear drive box (25).

7. The shock-absorbing fixture for fixed machining of a reduction gearbox housing according to claim 6, characterized in that: The output end of the drive motor (26) is in transmission connection with the output end of the coordination shaft (24).

Citation Information

Patent Citations

  • Crankshaft tool damping clamp

    CN218592355U