Material distribution vibration disc mechanism for food processing

Abstract

The utility model belongs to the technical field of material distribution, and relates to a material distribution vibration disc mechanism for food processing, which comprises a first-stage vibration disc, a second-stage vibration disc, a third-stage vibration disc and a second side guard plate, one end of the first-stage vibration disc is stacked on the top of the second-stage vibration disc, and one end of the second-stage vibration disc far away from the first-stage vibration disc is stacked on the top of the third-stage vibration disc. First side protection plates are fixedly welded to the two sides of the first-stage vibration disc, the two sides of the second-stage vibration disc, the two sides of the third-stage vibration disc and the two sides of the second side protection plates correspondingly, and vibration bodies are fixedly installed at the bottoms of the first-stage vibration disc, the second-stage vibration disc and the third-stage vibration disc correspondingly; a driving shaft is rotationally mounted on one side between the two second side protecting plates, a driven shaft is rotationally mounted on the other side between the two second side protecting plates, a stepping motor is fixedly mounted at the outer end of the other second side protecting plate, and a conveying belt is arranged between the driving shaft and the driven shaft in a sleeving manner; the material distributing vibration disc mechanism is used for distributing and screening areca nuts, and can automatically filter flower pedicles and dust remaining in the areca nuts and convey the flower pedicles and the dust away for collection.

Description

Technical Field

[0001] The utility model belongs to the technical field of material distribution, and in particular relates to a material distribution vibration plate mechanism for food processing. Background Art

[0002] Currently, the betel nut food manufacturing industry remains labor-intensive, with most processes requiring manual labor. Labor shortages and rising labor costs have become the industry's primary bottlenecks. Processing requires the separation and screening of betel nut fruits, a process typically performed manually, resulting in low efficiency and high labor intensity. Utility Model Content

[0003] In order to solve the technical problem that the traditional method of sorting and screening betel nuts is generally done by manpower, which is not only inefficient but also labor-intensive, the present invention provides the following technical solutions:

[0004] The utility model relates to a material-distributing vibration plate mechanism for food processing, comprising a primary vibration plate, a secondary vibration plate, a tertiary vibration plate, and a second side guard plate. One end of the primary vibration plate is stacked on top of the secondary vibration plate, and the end of the secondary vibration plate away from the primary vibration plate is stacked on top of the tertiary vibration plate. A vibrating body is fixedly installed on the bottom of each of the primary, secondary, and tertiary vibration plates.

[0005] There are two second side guard plates, one side of the two second side guard plates is rotatably mounted with a driving shaft and the other side is rotatably mounted with a driven shaft, the outer end of the other second side guard plate is fixedly mounted with a stepping motor, and a conveyor belt is sleeved between the driving shaft and the driven shaft.

[0006] As a preferred technical solution of the present invention, the first-stage vibration plate, the second-stage vibration plate, and the third-stage vibration plate are all wavy in shape and are fixedly welded with first side guard plates on both sides.

[0007] As a preferred technical solution of the present invention, the first-stage vibration plate, the second-stage vibration plate and the third-stage vibration plate are all arranged at an angle.

[0008] As a preferred technical solution of the present invention, the output end of the vibration body and the first-stage vibration disk, the second-stage vibration disk and the third-stage vibration disk are all fixedly mounted with vibration sheet metal.

[0009] As a preferred technical solution of the present invention, a plurality of long slots are provided on a side of the secondary vibration disk close to the tertiary vibration disk.

[0010] As a preferred technical solution of the present invention, the second side guard plate is horizontally cross-arranged with the first-stage vibration plate, the second-stage vibration plate and the third-stage vibration plate, and the conveyor belt is located directly below the long slot hole on the second-stage vibration plate.

[0011] As an optimal technical solution of the present invention, two supports are symmetrically fixedly installed on the bottom of the two second side guard plates, two support rods are fixedly installed on the inner side of one of the second side guard plates and a belt support plate is fixedly installed on the top of the support rods.

[0012] As a preferred technical solution of the present invention, a reducer is fixedly installed at the output end of the stepper motor and the stepper motor is fixedly connected to the driving shaft through the reducer.

[0013] The beneficial effects achieved by the utility model are:

[0014] The betel nut is guided and transmitted through the vibration of the first-stage vibration plate, the second-stage vibration plate and the third-stage vibration plate. During the transmission process, the pedicel and dust can be filtered through the long control on the second-stage vibration plate. The filtered pedicel dust falls on the conveyor belt and is transported and recovered by the stepper motor, realizing the purpose of automatic material sorting and screening of betel nut, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 This is a structural diagram of a material-dividing vibration plate mechanism for food processing according to the present invention;

[0017] Figure 2 This is a schematic diagram of the installation of a first-stage vibration plate, a second-stage vibration plate and a third-stage vibration plate in a food processing material distribution vibration plate mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the second side guard plate in a food processing material distribution vibration plate mechanism of the utility model. Figure 1 ;

[0019] Figure 4 This is a schematic diagram of the structure of the second side guard plate in a food processing material distribution vibration plate mechanism of the utility model. Figure 2 .

[0020] In the figure: 1. First-stage vibration plate; 2. Second-stage vibration plate; 201. Long slot hole; 3. Third-stage vibration plate; 4. First side guard plate; 5. Vibrating body; 6. Second side guard plate; 7. Support; 8. Belt support plate; 9. Support rod; 10. Driving shaft; 11. Driven shaft; 12. Stepper motor; 13. Reducer; 14. Conveyor belt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example: Figure 1-4 As shown, a food processing material distribution vibration plate mechanism includes a first-level vibration plate 1, a second-level vibration plate 2, a third-level vibration plate 3 and a second side guard plate 6. One end of the first-level vibration plate 1 is stacked on top of the second-level vibration plate 2, and the end of the second-level vibration plate 2 away from the first-level vibration plate 1 is stacked on top of the third-level vibration plate 3. A vibrating body 5 is fixedly installed on the bottom of the first-level vibration plate 1, the second-level vibration plate 2 and the third-level vibration plate 3.

[0023] There are two second side guard plates 6, and a driving shaft 10 is rotatably installed on one side between the two second side guard plates 6 and a driven shaft 11 is rotatably installed on the other side. A stepping motor 12 is fixedly installed on the outer end of the other second side guard plate 6, and a conveyor belt 14 is sleeved between the driving shaft 10 and the driven shaft 11.

[0024] The first-stage vibration plate 1, the second-stage vibration plate 2, and the third-stage vibration plate 3 are all wavy in shape and are fixedly welded with first side guard plates 4 on both sides. When in use, the wavy design is adopted to guide the betel nut and the addition of the first side guard plate 4 can effectively prevent the betel nut from flying out during the material distribution process.

[0025] The first-stage vibration plate 1, the second-stage vibration plate 2 and the third-stage vibration plate 3 are all arranged at an angle. When in use, the inclined design is adopted, and the unsorted betel nut fruits are automatically transported due to gravity rolling.

[0026] The output end of the vibrating body 5 and the first-level vibrating disk 1, the second-level vibrating disk 2 and the third-level vibrating disk 3 are all fixedly installed with vibrating sheet metal. When in use, the power is provided by the vibrating body 5. The vibration of the vibrating body 5 drives the vibrating sheet metal above to vibrate back and forth, and the vibrating sheet metal drives the first-level vibrating disk 1, the second-level vibrating disk 2 and the third-level vibrating disk 3 to vibrate.

[0027] A plurality of long slots 201 are provided on one side of the secondary vibration plate 2 close to the tertiary vibration plate 3. When in use, the long slots 201 are used to filter the clitoris and dust.

[0028] The second side guard plate 6 is horizontally cross-arranged with the first-stage vibration plate 1, the second-stage vibration plate 2 and the third-stage vibration plate 3, and the conveyor belt 14 is located directly below the long slot hole 201 on the second-stage vibration plate 2. When in use, the buds and dust filtered out by the long slot hole 201 fall onto the conveyor belt 14 for transmission and collection.

[0029] Two supports 7 are symmetrically fixedly installed at the bottom of the two second side guard plates 6. Two support rods 9 are fixedly installed on the inner side of one of the second side guard plates 6, and a belt support plate 8 is fixedly installed on the top of the support rod 9. When in use, the conveyor belt 14 is supported by the belt support plate 8 to improve the load-bearing capacity of the conveyor belt 14.

[0030] A reducer 13 is fixedly installed at the output end of the stepper motor 12 and the stepper motor 12 is fixedly connected to the driving shaft 10 through the reducer 13. When in use, the stepper motor 12 outputs power and then the reducer 13 increases the torque and transmits it to the driving shaft 10 to increase the torque of the driving shaft 10.

[0031] Specifically, when the present invention is used, betel nut is placed on the first-level vibration disk 1, and the vibration of the vibrating body 5 drives the vibrating sheet metal above to vibrate back and forth. The vibration of the vibrating body 5 drives the first-level vibration disk 1 to vibrate, and the betel nut moves forward on the first-level vibration disk 1 with the vibration and falls into the second-level vibration disk 2. The front end of the second-level vibration disk 2 is provided with a long slot 201, and the long slot 201 is used to filter the clitoris and dust. The second-level vibration disk 2 vibrates under the drive of the bottom vibrating body 5, pushing the betel nut forward again. The betel nut moves forward step by step and falls into the third-level vibration disk 3. After passing through the third-level vibration disk 3, it continues to move forward into the next-level mechanism. The filtered clitoris and dust fall onto the conveyor belt 14. The power is provided by the stepper motor 12. After the stepper motor 12 outputs power, the speed reducer 13 increases the torque and transmits it to the driving shaft 10, and then the driving shaft 10 drives the belt to rotate. The support plate at the bottom of the belt supports the belt. The belt is followed by the clitoris and dust that fall from the second-level vibration disk 2 and is then collected.

[0032] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0034] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A food processing material distribution vibration plate mechanism, comprising a first-stage vibration plate (1), a second-stage vibration plate (2), a third-stage vibration plate (3) and a second side guard plate (6), characterized in that: One end of the primary vibration disk (1) is stacked on top of the secondary vibration disk (2), and one end of the secondary vibration disk (2) away from the primary vibration disk (1) is stacked on top of the tertiary vibration disk (3). Vibrating bodies (5) are fixedly mounted on the bottoms of the primary vibration disk (1), the secondary vibration disk (2), and the tertiary vibration disk (3); Two second side guard plates (6) are provided, a driving shaft (10) is rotatably mounted on one side between the two second side guard plates (6) and a driven shaft (11) is rotatably mounted on the other side, a stepping motor (12) is fixedly mounted on the outer end of the other second side guard plate (6), and a conveying belt (14) is sleeved between the driving shaft (10) and the driven shaft (11).

2. A food processing material distribution vibration plate mechanism according to claim 1, characterized in that: The first-stage vibration plate (1), the second-stage vibration plate (2), and the third-stage vibration plate (3) are all wavy in shape and have first side guard plates (4) fixedly welded on both sides.

3. The food processing material distribution vibration plate mechanism according to claim 1, characterized in that: The first-stage vibration plate (1), the second-stage vibration plate (2), and the third-stage vibration plate (3) are all arranged in an inclined manner.

4. A food processing material distribution vibration plate mechanism according to claim 1, characterized in that: The output end of the vibrating body (5) and the first-stage vibrating disk (1), the second-stage vibrating disk (2) and the third-stage vibrating disk (3) are all fixedly mounted with vibrating sheet metal.

5. The food processing material distribution vibration plate mechanism according to claim 1, characterized in that: The secondary vibration disk (2) is provided with a plurality of long slots (201) on one side close to the tertiary vibration disk (3).

6. The food processing material distribution vibration plate mechanism according to claim 1, characterized in that: The second side guard plate (6) is arranged horizontally crosswise with the first-stage vibration plate (1), the second-stage vibration plate (2) and the third-stage vibration plate (3), and the conveying belt (14) is located directly below the long slot hole (201) on the second-stage vibration plate (2).

7. The food processing material distribution vibration plate mechanism according to claim 1, characterized in that: Two supports (7) are symmetrically fixedly installed at the bottom of each of the two second side guard plates (6), two support rods (9) are fixedly installed on the inner side of one of the second side guard plates (6), and a belt support plate (8) is fixedly installed on the top of the support rod (9).

8. The food processing material distribution vibration plate mechanism according to claim 1, characterized in that: A speed reducer (13) is fixedly mounted on the output end of the stepper motor (12), and the stepper motor (12) is fixedly connected to the driving shaft (10) via the speed reducer (13).

Images