Profiled material end face punching die
By designing a punching die for the end faces of special-shaped materials and using precision guide pins and special punches, the problems of low efficiency, high cost and insufficient precision in the processing of the end faces of special-shaped materials have been solved, and high-precision punching with high efficiency and low cost has been achieved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422629091.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Traditional milling machines are difficult to effectively meet the high efficiency, low cost and high precision requirements of end face processing of special-shaped materials. The existing technology has problems of low processing efficiency, high cost and insufficient precision.
A die for punching the end faces of special-shaped materials was designed. It uses precision guide pins and a specially designed punch (A punch) to ensure the precise alignment of the upper die clamp and the punch pin fixing plate. It cooperates with the limit pin to achieve high-precision punching. The special design of the A punch reduces friction resistance and optimizes the punching process.
It achieves high-precision, low-cost end face punching of special-shaped materials, improves production efficiency and equipment service life, ensures punching quality and surface finish, and reduces equipment wear and operating difficulty.
Smart Images

Figure CN223300745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching dies, in particular to a punching die for the end face of a special-shaped material. Background Art
[0002] Punching creates various patterns on materials such as steel, leather, cloth, and wood to suit diverse needs. Punching types include cross holes, diamond holes, scale holes, splayed holes, hexagonal holes, perforated plates, slotted holes, square holes, round holes, perforated mesh, and triangular holes. We can punch various materials including stainless steel, copper, iron, aluminum, mild steel, galvanized steel, PVC, cold-rolled coil, hot-rolled steel, and copper.
[0003] Profiles generally refer to extruded plastic products with non-circular cross-sections. These products include round, square, and flat shapes, as well as corrugated, trough, and T-shaped shapes. Profiles are widely used in construction, industry, and everyday life, such as furniture, decorative materials, and automotive parts.
[0004] Currently, due to the complex structure of special-shaped materials, traditional milling machine punching technology is difficult to effectively meet the end surface processing requirements. Existing technologies often have problems such as low processing efficiency, high cost, and insufficient precision. In response to these challenges, the utility model provides a new special-shaped material end surface punching die. The special-shaped material end surface punching die adopts an innovative design that optimizes the punching process and achieves efficient, low-cost, and high-precision end surface punching, further expanding the application scope of special-shaped materials and meeting the market demand for diversified material processing. Utility Model Content
[0005] The purpose of the utility model is to provide a die for punching holes on the end face of a special-shaped material, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special-shaped material end face punching die, comprising a lower template and a discharge block, auxiliary blocks are respectively installed on both sides of the top surface of the lower template, and a lower die and a support block are also installed on the top surface of the lower template, an inlay groove is opened on the lower die, and a lower die insert is built into the inlay groove, a connecting block is fixedly installed on the back of the lower template, and a supporting pad is installed on the top of the connecting block.
[0007] Preferably, a precision guide column 1 is fixedly provided on the top of the support pad, a precision guide column 2 is provided on the top of the precision guide column 1, a punch pin fixing plate is installed on the top of the precision guide column 2, a pad is provided on the top of the punch pin fixing plate, and an upper mold clamp is provided on the top of the pad.
[0008] Preferably, the bottom of the punch pin fixing plate is respectively provided with an A punch and a limiting column.
[0009] Preferably, the A punch is a punch with a hanging platform and a stepped cross-sectional diameter at the lower part of the hanging platform that decreases in stages. The lower end of the A punch passes through the unloading block and extends to the bottom of the unloading block, and the end of the A punch is fixedly connected to the lower die insert.
[0010] Preferably, the unloading block is arranged on the top of the lower template and is located between the lower template and the supporting pad.
[0011] Preferably, the bottom end of the limiting column is mounted on the top of the discharge block.
[0012] The utility model provides a die for punching holes on the end face of special-shaped materials. It has the following beneficial effects:
[0013] (1) The utility model ensures the precise alignment of the upper die clamp and the punch pin fixing plate by guiding the precision guide pillars 1 and 2, places the profiled material to be punched on the lower die and the support block, and the punch pin fixing plate drives the A punch to press down and punch. Due to the special design of the A punch, the punch head can conform to the complex end face of the profiled material during operation, achieving high-precision punching, while reducing the impact and wear on the equipment, thereby improving production efficiency and equipment service life.
[0014] (2) The utility model optimizes the punching process by setting up an A punch, which is a punch with a cross-sectional diameter that gradually decreases at the bottom of the hanging platform, effectively reduces the friction resistance during punching, improves the punching speed and the service life of the mold, and realizes the processing of high-precision hole positions. It also makes the surface of the special-shaped material after punching smooth and burr-free, further improving the product quality. The design of the limit column ensures the precise positioning of the punching, effectively avoiding the offset problem that is prone to occur in the traditional punching process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional diagram of the overall structure of the utility model;
[0016] Figure 2 This is a side view of the overall structure of the utility model;
[0017] Figure 3 This is a back view of the overall structure of the utility model;
[0018] Figure 4 It is a bottom view of the overall structure of the utility model.
[0019] In the figure: upper die clamping block 1, lower die 2, lower template 3, unloading block 4, precision guide column 2 5, lower die insert 6, support block 7, connecting block 8, A punch 9, support pad 10, auxiliary block 11, punch pin fixing plate 12, pad 13, limit column 14, precision guide column 15. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0022] The preferred embodiment of the special-shaped material end face punching die provided by the utility model is as follows: Figure 1-4 As shown: A special-shaped material end face punching die, including a lower template 3, a discharge block 4, auxiliary blocks 11 are installed on both sides of the top surface of the lower template 3, a lower die 2 and a support block 7 are also installed on the top surface of the lower template 3, an inlay groove is opened on the lower die 2, and a lower die inlay 6 is built into the inlay groove, a connecting block 8 is fixedly installed on the back of the lower template 3, and a supporting pad 10 is installed on the top of the connecting block 8; a precision guide column 15 is fixedly provided on the top of the precision guide column 15, a precision guide column 2 5 is provided on the top of the precision guide column 2 5, a punching needle fixing plate 12 is installed on the top of the punching needle A pad 13 is provided on the top of the fixed plate 12, and an upper die clamp 1 is provided on the top of the pad 13; an A punch 9 and a limiting column 14 are provided at the bottom of the punch needle fixed plate 12; the A punch 9 is a punch with a hanging platform and a stepped change (the cross-sectional diameter of the lower part of the hanging platform decreases in stages), the lower end of the A punch 9 passes through the discharge block 4 and extends to the bottom of the discharge block 4, and the end of the A punch 9 is fixedly connected to the lower die insert 6, the discharge block 4 is provided on the top of the lower template 3, and is located between the lower die 2 and the support pad 10, and the bottom end of the limiting column 14 is installed on the top of the discharge block 4. By providing the discharge block 4, waste can be effectively removed during the punching process, thereby improving the efficiency of the die and the quality of the punching. In addition, the structural design of the die is reasonable, easy to disassemble and assemble, and convenient for daily maintenance and replacement. During the punching operation, the various components operate in coordination to ensure punching accuracy and production efficiency, fully demonstrating the technical advantages of the present utility model. The mold design takes into account the complexity of actual production, making it easy to operate and reducing the skill requirements of the operator, further improving production efficiency and reducing production costs. At the same time, the precise coordination between the precision guide column 15 and the punch pin fixing plate 12 ensures the stability and reliability of the punching process.
[0023] During use, the upper die clamp 1 and the punch fixing plate 12 are accurately aligned with each other through the guidance of the precision guide column 15 and the precision guide column 2 5. The profile to be punched is placed on the lower die 2 and the support block 7. The punch fixing plate 12 drives the A punch 9 to press down and punch, thereby completing the punching operation on the end face of the profile.
[0024] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A die for punching holes on the end face of a profile, comprising a lower die plate (3) and a discharge block (4), characterized in that: Auxiliary blocks (11) are respectively installed on both sides of the top surface of the lower template (3), and a lower mold (2) and a support block (7) are also installed on the top surface of the lower template (3). An inlay groove is provided on the lower mold (2), and a lower mold inlay block (6) is built into the inlay groove. A connecting block (8) is fixedly installed on the back of the lower template (3), and a supporting pad (10) is installed on the top of the connecting block (8).
2. The die for punching end faces of profiles according to claim 1, characterized in that: A precision guide column 1 (15) is fixedly provided on the top of the support pad (10), a precision guide column 2 (5) is provided on the top of the precision guide column 1 (15), a punch pin fixing plate (12) is installed on the top of the precision guide column 2 (5), a pad (13) is provided on the top of the punch pin fixing plate (12), and an upper mold clamp (1) is provided on the top of the pad (13).
3. The die for punching end faces of profiles according to claim 2, characterized in that: A punch (9) and a limiting column (14) are respectively provided at the bottom of the punch needle fixing plate (12).
4. The die for punching end faces of profiles according to claim 3, characterized in that: The A punch (9) is a punch with a hanging platform and a stepped shape. The lower end of the A punch (9) passes through the discharge block (4) and extends to the bottom of the discharge block (4). The end of the A punch (9) is fixedly connected to the lower die insert (6).
5. The die for punching end faces of profiles according to claim 1, characterized in that: The discharge block (4) is arranged on the top of the lower template (3) and is located between the lower mold (2) and the supporting pad (10).
6. The die for punching end faces of profiled materials according to claim 3, characterized in that: The bottom end of the limiting column (14) is mounted on the top of the discharge block (4).