Flushing device

Abstract

The utility model relates to the technical field of metal bar machining, in particular to a flushing device. Comprising a mounting platform, a push head and a push plate which are arranged in parallel are arranged on the mounting platform, a plurality of push rods are arranged between the push head and the push plate, a push rod supporting base is fixed to the mounting platform, the push rods are located in the push rod supporting base and can move in the push rod supporting base in the horizontal direction, and a driving mechanism is arranged on the side, away from the push rod supporting base, of the push plate; guide rails are arranged on the two sides of the push head in the horizontal direction, and guide wheels matched with the guide rails are arranged at the two ends of the push head. According to the aligning device, the pushing head moves in a reciprocating mode to push the tails of the billets to be aligned, operation is easy, maintenance is convenient, the problem that in the moving process of the billets, due to impact force generated by acceleration, an aligning baffle and a roller way break down is solved, stability and smoothness during moving of the billets are guaranteed, and the service life of the billets is prolonged. The maintenance cost of equipment is reduced, and the normal operation of a production line is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of metal bar processing, in particular to an end trimming device. Background Art

[0002] Metal bars are made from steel billets through hot rolling or forging. The production process of the rolling process of metal bars is as follows: billet acceptance → heating → rolling → double-length shearing → cooling → shearing → acceptance → packaging → metering → warehousing. The heating process uses rollers to align the billets and then uses a steel pusher to move the billets into a heating furnace for heating. The function of the rollers is to move the uneven billets by the rotation of the rollers, and the aligning operation of the billets is completed by the aligning baffles, so that the billets can smoothly enter the heating furnace for heating. The acceleration generated during the movement of the billets can easily lead to failures of the aligning baffles and rollers. The maintenance and repair of the rollers are extremely frequent. Due to the influence of high temperature factors, it is very difficult to recover from roller failures, which has a great impact on the normal production of the rolling line. Therefore, the present utility model is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide a head alignment device, which can solve the problem of roller failure caused by the steel billets relying on roller movement to align the heads in the prior art, reduce equipment maintenance costs, and ensure the normal operation of the rolling production line.

[0004] The utility model provides a head-aligning device, comprising a mounting platform, wherein a push head and a push plate are arranged in parallel on the mounting platform, a plurality of push rods are arranged between the push head and the push plate, a push rod support seat is fixed on the mounting platform, the push rod is located in the push rod support seat and can move horizontally in the push rod support seat, a driving mechanism is provided on the side of the push plate away from the push rod support seat; guide rails are provided on both sides of the push head in the horizontal direction, and guide wheels cooperating with the guide rails are provided at both ends of the push head.

[0005] Furthermore, the driving mechanism includes a hydraulic cylinder, and a connecting seat is provided on the side wall of the push plate away from the push rod support seat, and the connecting seat is connected to the hydraulic cylinder.

[0006] Furthermore, a hydraulic cylinder support seat is fixed on the mounting platform, and two first copper sleeves are symmetrically provided on the hydraulic cylinder support seat, and the ear shafts on both sides of the hydraulic cylinder are located in the first copper sleeves.

[0007] Furthermore, the connecting seat is bolted to the push plate, and the earring at the end of the hydraulic cylinder is connected to the connecting seat through a first pin shaft.

[0008] Furthermore, the push rod support seat includes a lower seat body and an upper seat body, the lower seat body and the upper seat body are connected by bolts, a second copper sleeve is provided between the lower seat body and the upper seat body, and the second copper sleeve is sleeved on the outside of the push rod.

[0009] Furthermore, a first oil filling hole is provided on the top of the upper seat body, and a second oil filling hole connected to the first oil filling hole is provided on the second copper sleeve; an oil filling tank is provided on the top of the upper seat body, and an oil outlet pipe is provided at the outlet of the oil filling tank, and the oil outlet pipe is connected to the first oil filling hole.

[0010] Furthermore, a filtering device is provided at the outlet of the oil filling tank, a refueling hole is provided at the top of the oil filling tank, and a sealing cover is provided at the refueling hole.

[0011] Furthermore, a baffle is provided in the first oil filling hole, the side wall of the baffle is fixed to the L-shaped connecting rod, a first slide groove is provided inside the upper seat body, and a second slide groove connected to the first slide groove is provided on the top of the upper seat body, the horizontal section of the L-shaped connecting rod is located in the first slide groove, and the vertical section of the L-shaped connecting rod is located in the second slide groove, and the baffle can slide along the first slide groove.

[0012] Furthermore, a spring is provided in the first slide groove, and the two ends of the spring are respectively fixed to the L-shaped connecting rod and the side wall of the first slide groove; a card slot is provided inside the upper seat body, and a protrusion is provided at one end of the baffle away from the L-shaped connecting rod, and the protrusion can be inserted into the card slot.

[0013] Furthermore, guide wheel mounting seats are fixed at both ends of the push head, the guide wheel is connected to the guide wheel mounting seat through a second pin shaft, and the guide rail is fixed to the mounting platform; the central axis of the guide wheel is perpendicular to the plane where the push head is located.

[0014] In summary, the present invention has the following advantages compared with the prior art:

[0015] The technical solution provided by the utility model drives the push plate, push rod and push head to move through the provided driving mechanism, and pushes the steel billets to align through the reciprocating motion of the push head. A plurality of steel billets with uneven heads and tails are placed on the placement table at the entrance of the steel billet heating furnace, and the aligning device is started. The push head pushes the tail of the steel billet to move so that the tails of all the steel billets are aligned with the push head. Through multiple reciprocating movements, the billet aligning function is achieved. The aligning device aligns the tails of the steel billets through the reciprocating motion of the push head. It is simple to operate and easy to maintain, thereby eliminating the problem of malfunction of the aligning baffle and roller due to the impact force generated by acceleration during the movement of the steel billet, ensuring the stability and smoothness of the steel billet during movement, reducing the maintenance cost of the equipment, and ensuring the normal operation of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a top view of the end trimming device in Example 1 of the present utility model;

[0018] Figure 2 This is a main sectional view of the push rod support seat in Example 1 of the present utility model;

[0019] Figure 3 This is a left side cross-sectional view of the push rod support seat in Example 1 of the present utility model;

[0020] Figure 4 This is a partial enlarged view of the connection between the upper seat body and the oil filling tank in Example 2 of the present utility model.

[0021] Explanation of reference numerals: 1-push head; 2-second pin shaft; 3-guide wheel mounting seat; 4-guide wheel; 5-push rod support seat; 501-lower seat body; 5011-bolt hole; 502-upper seat body; 5021-first oil filling hole; 5022-first slide groove; 5023-second slide groove; 5024-slot; 503-second copper sleeve; 5031-second oil filling hole; 504-seal; 505-pressure cover; 5 06-bolt; 507-baffle; 508-L-type connecting rod; 509-spring; 6-oil filling tank; 601-oil outlet pipe; 602-filter device; 603-fuel filling hole; 7-push rod; 8-push plate; 9-fastening nut; 10-connecting seat; 11-first pin shaft; 12-hydraulic cylinder; 13-first copper sleeve; 14-hydraulic cylinder support seat; 15-valve table; 16-pipeline; 17-guide rail; 18-steel billet. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0025] Example 1

[0026] A head-aligning device, such as Figure 1 As shown, it includes a mounting platform, on which two parallel push rod support seats 5 are fixed, and a push rod 7 that can move in the horizontal direction is provided in the push rod support seat 5. The two ends of the two push rods 7 are respectively connected to the same push head 1 and the same push plate 8. The push head 1 is arranged parallel to the push plate 8, and a driving mechanism is provided on the side of the push plate 8 away from the push rod support seat 5; guide rails 17 are fixed on both sides of the push head 1 in the horizontal direction, and guide wheels 4 cooperating with the guide rails 17 are provided at both ends of the push head 1.

[0027] The driving mechanism in this embodiment uses a hydraulic cylinder 12 with ear shafts on both sides. The side wall of the push plate 8 away from the push rod support seat 5 is connected to the connecting seat 10 by bolts. The ear ring at the end of the hydraulic cylinder 12 is connected to the connecting seat 10 by a first pin shaft 11. A hydraulic cylinder support seat 14 is fixed to the mounting platform. Two first copper sleeves 13 are symmetrically mounted on the hydraulic cylinder support seat 14. The ear shafts on both sides of the hydraulic cylinder 12 are mounted in the first copper sleeves 13 to position the hydraulic cylinder 12 in the front and back and left and right directions. The piston rod of the hydraulic cylinder 12 moves in the horizontal direction, thereby driving the push plate 8, push rod 7 and push head 1 to move in the horizontal direction. A valve station 15 is provided on the mounting platform. The energy medium provided by the valve station 15 and the pipeline 16 enables the piston rod of the hydraulic cylinder 12 to push out and retract to realize the forward and backward movement of the push head 1.

[0028] The push rod 7 is fixed to the push head 1 by a bolt. A threaded hole is provided on the push plate 8, and a threaded groove is provided at the end of the push rod 7 to match the threaded hole. After the push plate 8 and the push rod 7 are threadedly connected, they are fixed with a fastening nut 9.

[0029] The push plate 8 and the push head 1 are both rectangular in cross-section. The push rod 7 passes through the push rod support seat 5 and moves in the push rod support seat 5. The push rod support seat 5 performs radial positioning and axial guidance on the push rod 7.

[0030] like Figure 2 and Figure 3 As shown, the push rod support seat 5 comprises an upper body 502 and a lower body 501. The lower body 501 and the upper body 502 are connected by bolts 506. Bolt holes 5011 are provided at both ends of the lower body 501, which are secured to the mounting platform via bolts. A second copper sleeve 503 is installed between the lower body 501 and the upper body 502. The second copper sleeve 503 is sleeved around the outside of the push rod 7. The push rod support seat 5 in this embodiment utilizes a split bearing seat commonly used in the prior art, replacing the bearing with a second copper sleeve 503. The second copper sleeve 503 is a split copper sleeve, and seals 504 are provided at both ends of the second copper sleeve 503. The seals 504 are secured with split glands 505.

[0031] A first oiling hole 5021 is provided at the top of the upper body 502, and a second oiling hole 5031 is provided on the second copper sleeve 503, communicating with the first oiling hole 5021. An oiling tank 6 is provided at the top of the upper body 502, and an oil outlet pipe 601 is provided at the outlet of the oiling tank 6, which is threadedly connected to the first oiling hole 5021. Lubricating oil is contained in the oiling tank 6, and the lubricating oil flows from the oil outlet pipe 601 through the first oiling hole 5021 and the second oiling hole 5031, landing on the push rod 7. This reduces friction between the push rod 7 and the second copper sleeve 503, allowing the push rod 7 to move within the push rod support 5. The second copper sleeve 503 and the pressure cover 505 are both split to facilitate the inspection and maintenance of the equipment; the use of the seal 504 can store the lubricating grease supplied by the oil filling tank 6 in the push rod support seat 5, so that the push rod 7 can be better lubricated when moving in the push rod support seat 5. At the same time, the debris and iron dioxide on the exposed part of the push rod 7 can be cleaned to prevent them from entering the second copper sleeve 503, thereby reducing the movement wear of the spare parts.

[0032] The top of the oil filling tank 6 is provided with a filling hole 603, and a sealing cover is provided at the filling hole 603 for adding lubricating oil to the tank. A filter 602 is installed at the oil outlet of the oil filling tank 6, and the filter 602 adopts a conventional lubricating oil filter.

[0033] Guide wheel mounting bases 3 are fixed to each end of the pusher head 1. Guide wheels 4 are connected to these mounting bases via second pins 2. During installation, the central axis of the guide wheels 4 is perpendicular to the plane of the pusher head 1. In this embodiment, the guide wheels 4 utilize U-grooved guide wheels. When the hydraulic cylinder 12 is activated, the pusher head 1 reciprocates, and the guide wheels 4 move along the guide rails 17, guiding the pusher head 1 horizontally. The guide wheels 4 and guide rails 17, in conjunction with the push rod support base 5, provide dual guidance, thereby enhancing the structural rigidity of the device and increasing the reliability and stability of the pusher head 1 when unevenly loaded.

[0034] The furnace opening of conventional billet heating furnaces is equipped with a placement plate, one end of which is mounted with a trimming baffle. Billets are moved onto the placement plate via rollers, where they violently impact the trimming baffle during movement, achieving trimming. When installing the trimming device provided in this embodiment, the mounting platform is installed on the side of the original placement plate opposite the trimming baffle. Simultaneously, the original billet-moving rollers at the furnace opening are relocated to the side of the furnace opening. This optimizes the roller operating environment, increases the lifespan of the rollers and trimming baffle, and reduces the maintenance cost of production-related spare parts.

[0035] When the end trimming device provided by the utility model is used, Figure 1As shown, the steel billet 18 is transferred from the roller conveyor to the placement plate, and the hydraulic cylinder 12 is started to drive the push plate 8, the push rod 7 and the push head 1 to move back and forth. The push head 1 pushes the tail of the steel billet 18 to move until the tails of multiple steel billets 18 are in contact with the push head 1, completing the alignment operation.

[0036] Example 2

[0037] A trimming device, the technical solution in this embodiment is basically the same as that in embodiment 1, except that: a baffle 507 is provided at the first oil filling hole 5021 in this embodiment to facilitate intermittent addition of lubricating oil to the inside of the push rod support seat 5.

[0038] like Figure 4 As shown, a baffle 507 is provided in the first oil filling hole 5021, and the side wall of the baffle 507 is fixed to the L-shaped connecting rod 508. A first slide groove 5022 communicating with the first oil filling hole 5021 is provided inside the upper seat body 502, and a second slide groove 5023 communicating with the first slide groove 5022 is provided on the top of the upper seat body 502. The horizontal section of the L-shaped connecting rod 508 is located in the first slide groove 5022, and the vertical section of the L-shaped connecting rod 508 is located in the second slide groove 5023; the horizontal section of the L-shaped connecting rod 508 moves horizontally along the first slide groove 5022, and at the same time drives the baffle 507 to slide horizontally along the first slide groove 5022; the vertical section of the L-shaped connecting rod 508 slides along the second slide groove 5023, and the top end of the vertical section of the L-shaped connecting rod 508 extends out of the upper seat body 502.

[0039] A spring 509 is disposed in the first chute 5022. One end of the spring 509 is secured to the sidewall of the first chute 5022, away from the first oil hole 5021, and the other end is secured to the vertical section of the L-shaped connecting rod 508. The spring 509 maintains the baffle 507 in the first oil hole 5021 under the elastic force of the spring 509. When lubrication of the push rod 7 is required, the vertical section of the L-shaped connecting rod 508 is slid to slide the baffle 507 from the first oil hole 5021 into the first chute 5022, connecting the first oil hole 5021 with the second oil hole 5031 and lubricating the push rod 7.

[0040] In this embodiment, the upper part of the first oil filling hole 5021 is circular and the lower part is square. The circular part is threadedly connected to the oil outlet pipe 601 of the oil filling tank 6, and the baffle 507 is located in the square part. The shape of the baffle 507 is square. At the same time, the second oil filling hole 5031 is also designed to be square.

[0041] The upper body 502 has a square slot 5024 inside that connects to the first oil inlet 5021. A protrusion is fixed to the end of the baffle 507 away from the L-shaped connecting rod 508. The protrusion inserts into the slot 5024. The protrusion and slot 5024 enhance sealing and prevent oil leakage when the device is not in operation. A sealing cover can be installed above the second chute 5023 to prevent impurities from falling into the second chute 5023.

[0042] The baffle 507 provided in this embodiment facilitates intermittent oil injection into the push rod support seat 5. When the head-aligning device is working, the staff can slide the L-shaped connecting rod 508 at intervals to make the baffle 507 slide into the first slide groove 5022, connect the first oil injection hole 5021 with the second oil injection hole 5031, and the lubricating oil in the oil injection tank 6 enters the push rod support seat 5 to lubricate the push rod 7. After adding a certain amount of lubricating oil, loosen the L-shaped connecting rod 508.

[0043] For more convenient use, an electric telescopic rod can also be installed on one side of the push rod support seat 5, and the telescopic end of the electric telescopic rod is connected to the vertical section of the L-shaped connecting rod 508, and the electric telescopic rod is used to control the sliding of the L-shaped connecting rod 508.

[0044] The end-aligning device provided by this utility model replaces the original roller friction-based movement of the billets with an axial hydraulic thrust mechanism. This eliminates the impact force generated by acceleration on the end-aligning baffle and rollers during billet movement, ensuring the stability and smoothness of billet movement. The modification of the end-aligning device also relocates the roller installation position from the original furnace mouth to the side of the furnace mouth, thereby optimizing the device's operating environment, effectively improving the stability and service life of the rollers and end-aligning baffles, reducing their use and maintenance costs, ensuring production continuity, and achieving better economic value.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A trimming device, characterized in that: The invention comprises a mounting platform, wherein a push head (1) and a push plate (8) are arranged in parallel on the mounting platform, a plurality of push rods (7) are arranged between the push head (1) and the push plate (8), a push rod support seat (5) is fixed on the mounting platform, the push rod (7) is located in the push rod support seat (5) and can move in the horizontal direction in the push rod support seat (5), and a driving mechanism is provided on the side of the push plate (8) away from the push rod support seat (5); guide rails (17) are provided on both sides of the push head (1) in the horizontal direction, and guide wheels (4) cooperating with the guide rails (17) are provided at both ends of the push head (1).

2. The end trimming device according to claim 1, characterized in that: The driving mechanism comprises a hydraulic cylinder (12); a connecting seat (10) is provided on a side wall of the push plate (8) away from the push rod support seat (5); and the connecting seat (10) is connected to the hydraulic cylinder (12).

3. The end trimming device according to claim 2, characterized in that: A hydraulic cylinder support seat (14) is fixed on the mounting platform, two first copper sleeves (13) are symmetrically provided on the hydraulic cylinder support seat (14), and the ear shafts on both sides of the hydraulic cylinder (12) are located in the first copper sleeves (13).

4. The end trimming device according to claim 3, characterized in that: The connecting seat (10) is bolted to the push plate (8), and the earring at the end of the hydraulic cylinder (12) is connected to the connecting seat (10) via a first pin shaft (11).

5. The end trimming device according to claim 1, characterized in that: The push rod support seat (5) comprises a lower seat body (501) and an upper seat body (502), wherein the lower seat body (501) and the upper seat body (502) are connected via bolts (506), and a second copper sleeve (503) is provided between the lower seat body (501) and the upper seat body (502), wherein the second copper sleeve (503) is sleeved on the outside of the push rod (7).

6. The end trimming device according to claim 5, characterized in that: The top of the upper seat (502) is provided with a first oil filling hole (5021), and the second copper sleeve (503) is provided with a second oil filling hole (5031) connected to the first oil filling hole (5021); the top of the upper seat (502) is provided with an oil filling tank (6), and the outlet of the oil filling tank (6) is provided with an oil outlet pipe (601), and the oil outlet pipe (601) is connected to the first oil filling hole (5021).

7. The end trimming device according to claim 6, characterized in that: A filtering device (602) is provided at the outlet of the oil filling tank (6), a filling hole (603) is provided at the top of the oil filling tank (6), and a sealing cover is provided at the filling hole (603).

8. The end trimming device according to claim 7, characterized in that: A baffle (507) is provided in the first oil filling hole (5021), and the side wall of the baffle (507) is fixed to the L-shaped connecting rod (508). A first sliding groove (5022) is provided inside the upper seat (502), and a second sliding groove (5023) connected to the first sliding groove (5022) is provided on the top of the upper seat (502). The horizontal section of the L-shaped connecting rod (508) is located in the first sliding groove (5022), and the vertical section of the L-shaped connecting rod (508) is located in the second sliding groove (5023). The baffle (507) can slide along the first sliding groove (5022).

9. The end trimming device according to claim 8, characterized in that: A spring (509) is provided in the first sliding groove (5022), and the two ends of the spring (509) are respectively fixed to the L-shaped connecting rod (508) and the side wall of the first sliding groove (5022); a card slot (5024) is provided inside the upper seat (502), and a protrusion is provided at one end of the baffle (507) away from the L-shaped connecting rod (508), and the protrusion can be inserted into the card slot (5024).

10. The end trimming device according to claim 1, characterized in that: Guide wheel mounting seats (3) are fixed at both ends of the push head (1); the guide wheel (4) is connected to the guide wheel mounting seat (3) via a second pin shaft (2); the guide rail (17) is fixed to the mounting platform; the central axis of the guide wheel (4) is perpendicular to the plane where the push head (1) is located.

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