Device for promoting methane conversion to produce synthesis gas
By using a horizontally installed telescopic rod to drive the unloading plate to slide and the rack to rotate the gear to engage and drive the knocking rod to knock repeatedly, the problems of resource waste and reduced conversion rate caused by improper catalyst addition in the existing technology are solved, the effect of quantitative unloading and anti-blocking is achieved, and the production efficiency of synthesis gas is improved.
Patent Information
- Application Number
- CN202422484372.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In existing synthesis gas production equipment, when workers add too much or too little catalyst, the production quality of the synthesis gas will be affected, resulting in resource waste and reduced conversion rate.
A device including a main assembly and a blanking assembly was designed. The blanking plate was driven to slide by a horizontally installed telescopic rod to achieve quantitative blanking, and the knocking rod was driven to knock repeatedly by the engagement of the rack and the rotating gear to prevent catalyst adhesion, avoid blockage and waste.
The quantitative addition of catalyst is achieved, the blockage of the device is prevented, the waste of catalyst is avoided, the production efficiency and quality of synthesis gas are improved, and the conversion rate is increased.
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Figure CN223357403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of methane conversion production, in particular to a device for promoting methane conversion to produce synthesis gas. Background Art
[0002] Promoting methane conversion to produce synthesis gas is a process that uses methane to convert into synthesis gas through chemical reactions. Synthesis gas is a mixed gas with hydrogen and carbon monoxide as the main components, which is usually used as a chemical raw material.
[0003] However, it still has the following disadvantages in actual use:
[0004] When workers in existing synthesis gas production equipment convert methane into synthesis gas, adding too much or too little catalyst can easily affect the quality of synthesis gas production, resulting in waste of resources and reduced conversion rate. Utility Model Content
[0005] The purpose of the present invention is to provide a device for promoting methane conversion to produce synthesis gas, so as to solve the problem in the existing synthesis gas production device proposed in the above background technology that when the workers perform methane conversion to produce synthesis gas, excessive or insufficient addition of catalyst can easily affect the quality of synthesis gas production, resulting in waste of resources and reduced conversion rate.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is a device for promoting methane conversion to produce synthesis gas, comprising: a main body component, a feeding component;
[0008] The main assembly includes: a base, a reaction chamber, and a synthesis gas collection tank; the reaction chamber and the synthesis gas collection tank are both arranged on the base, the synthesis gas collection tank is located on one side of the reaction chamber, and the synthesis gas collection tank is connected to the reaction chamber;
[0009] The blanking assembly includes: a chassis, a mobile blanking assembly, and a knocking assembly;
[0010] The mobile blanking assembly is slidably arranged inside the chassis, and is used to push the catalyst entering the chassis into the reaction chamber; the knocking assembly is arranged on the side of the mobile blanking assembly, and is used to knock the mobile blanking assembly to clean the catalyst stuck on the mobile blanking assembly.
[0011] Furthermore, the mobile unloading assembly includes: an unloading bin, a telescopic rod, an unloading plate, and a guide pipe;
[0012] The material guide pipe is arranged at the top of the reaction chamber and is in communication with the reaction chamber. The chassis is connected to the reaction chamber and is located above the material guide pipe. The material discharge bin is located at the top of the chassis and is in communication with the chassis. The telescopic rod is arranged on the inner wall of the chassis. The material discharge plate is slidably arranged inside the chassis. The telescopic rod is connected to the material discharge plate and is used to drive the material discharge plate to slide inside the chassis, so as to drive the catalyst entering the chassis into the material guide pipe and then into the reaction chamber.
[0013] The knocking component is arranged on one side of the blanking plate and is used for knocking the blanking plate.
[0014] Furthermore, the knocking assembly includes: a mounting block, a rack, a rotating gear, a knocking rod, and a through slot;
[0015] The mounting block is fixed to the inner wall of the chassis; the rack is fixedly connected to the side of the blanking plate, the rotating gear is rotatably arranged on the mounting block, and the rack is meshed with the rotating gear;
[0016] The knocking rod is fixed to the end of the rotating gear, and the knocking rod is used to knock the blanking plate.
[0017] Furthermore, a through groove is provided on the inner wall of the chassis;
[0018] The rack passes through the interior of the chassis through a through groove; the rack moves as the blanking plate moves, and a movable groove is provided on the inner wall of the chassis; the knocking rod is placed in the movable groove and can rotate in the movable groove; the movable groove is located above the through groove; the position of the movable groove corresponds to the position of the side wall of the blanking plate.
[0019] Furthermore, the main assembly further includes: a methane intake pipe, an oxygen intake pipe, and a connecting pipe:
[0020] The connecting pipe is arranged at the top of the reaction chamber and is in communication with the reaction chamber. The methane inlet pipe is fixedly connected to and in communication with the connecting pipe. The oxygen inlet pipe is fixedly connected to and in communication with the connecting pipe.
[0021] Furthermore, the unloading surface of the unloading plate is inclined, the bottom opening of the unloading bin is staggered with the top opening of the guide pipe, and the unloading plate moves to guide the catalyst entering from the unloading bin to the top opening of the guide pipe.
[0022] Furthermore, the blanking plate and one end of the guide tube are arranged on the same horizontal plane.
[0023] Compared with the prior art, the advantages of the present invention are:
[0024] The utility model can drive the blanking plate to slide repeatedly through the horizontally installed telescopic rod. Through the auxiliary cooperation between the blanking bin and the blanking plate, the effect of quantitative blanking can be achieved during the repeated sliding of the blanking plate.
[0025] Based on the above beneficial effects, a sealing assembly is provided, which is connected by meshing between the rack and the rotating gear, so that the rack can slide repeatedly while driving the knocking rod to repeatedly knock on the outer surface of the chassis. The vibration generated by the knocking can prevent the catalyst from adhering while unloading, prevent the unloading port in the device from being blocked, and avoid waste of catalyst. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is an axonometric view of the present utility model;
[0028] Figure 2 It is another isometric view of the present invention;
[0029] Figure 3 This is a three-dimensional diagram of the sealing component of the present invention;
[0030] Figure 4 It is a side sectional view of the present utility model.
[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0032] 11. Base; 12. Reaction chamber; 13. Synthesis gas collection tank; 14. Methane inlet pipe; 15. Oxygen inlet pipe; 16. Connecting pipe;
[0033] 21. Chassis; 22. Unloading bin; 23. Telescopic rod; 24. Unloading plate; 25. Material guide pipe;
[0034] 31. Mounting block; 32. Rack; 33. Rotating gear; 34. Knocking rod; 35. Through slot. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0037] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0038] See also Figure 1-4 As shown, this embodiment is a device for promoting methane conversion to produce synthesis gas, including: a main body component, a feeding component;
[0039] The main assembly includes: a base, a reaction chamber 12, and a synthesis gas collection tank 13; the reaction chamber 12 and the synthesis gas collection tank 13 are both arranged on the base, the synthesis gas collection tank 13 is located on one side of the reaction chamber 12, and the synthesis gas collection tank 13 is connected to the reaction chamber 12;
[0040] The main assembly also includes: a methane intake pipe 14, an oxygen intake pipe 15, and a connecting pipe 16:
[0041] The connecting pipe 16 is provided at the top of the reaction chamber 12 and is in communication with the reaction chamber 12. The methane inlet pipe 14 is fixedly connected to the connecting pipe 16 and is in communication with the methane inlet pipe 14. The oxygen inlet pipe 15 is fixedly connected to the connecting pipe 16 and is in communication with the oxygen inlet pipe 15.
[0042] The reaction chamber 12 is used to heat the catalyst for reaction, the synthesis gas collection tank 13 is used to collect and store the synthesis gas, the methane inlet pipe 14 is used to transport methane, the oxygen inlet pipe 15 is used to transport oxygen, and the connecting pipe 16 is used to transport the mixed gas. The above are all existing technical solutions;
[0043] The blanking assembly includes: a chassis 21, a mobile blanking assembly, and a knocking assembly;
[0044] The mobile blanking assembly is slidably arranged inside the chassis 21 and is used to push the catalyst entering the chassis 21 into the reaction chamber 12; the knocking assembly is arranged on the side of the mobile blanking assembly and is used to knock the mobile blanking assembly to clean the catalyst adhering to the mobile blanking assembly:
[0045] The mobile unloading assembly includes: unloading bin 22, telescopic rod 23, unloading plate 24, and guide pipe 25;
[0046] A guide tube 25 is disposed at the top of the reaction chamber 12 and is in communication with the reaction chamber 12. The chassis 21 is connected to the reaction chamber 12 and is located above the guide tube 25. A discharge bin 22 is located at the top of the chassis 21 and is in communication with the chassis 21. A telescopic rod 23 is disposed on the inner wall of the chassis 21. A discharge plate 24 is slidably disposed within the chassis 21. The telescopic rod 23 is connected to the discharge plate 24 and is used to drive the discharge plate 24 to slide within the chassis 21, thereby driving the catalyst entering the chassis 21 into the guide tube 25 and then into the reaction chamber 12.
[0047] The chassis 21 is used to fix the telescopic rod 23 and provide a space for the blanking plate 24 to slide through. The top of the guide tube 25 is fixedly connected to one end of the bottom of the chassis 21, and the bottom of the blanking bin 22 is fixedly connected to the top of the chassis 21.
[0048] Through the auxiliary cooperation between the telescopic rod 23 and the blanking plate 24, the catalyst added to the blanking bin 22 can be quantitatively discharged in sequence during the repeated sliding process of the blanking plate 24;
[0049] Working principle: When converting methane to produce synthesis gas;
[0050] First, after pouring the catalyst into the discharge bin 22, the telescopic rod 23 is activated to drive the discharge plate 24 at one end to slide repeatedly;
[0051] Next, when the unloading plate 24 moves forward, the catalyst can be pushed forward and unloaded through the guide pipe 25. At the same time, when the unloading plate 24 is reset, the bottom of the unloading bin 22 can be blocked to prevent the remaining catalyst in the unloading bin 22 from falling.
[0052] In this step, during the repeated sliding of the blanking plate 24, the effect of quantitative blanking can be achieved.
[0053] See also Figure 1-4 As shown, this embodiment is based on the above embodiment 1 and further includes a knocking component;
[0054] The knocking assembly includes: a mounting block 31, a rack 32, a rotating gear 33, a knocking rod 34, and a through slot 35;
[0055] The mounting block 31 is fixed to the inner wall of the chassis 21; the rack 32 is fixedly connected to the side of the blanking plate 24, and the rotating gear 33 is rotatably set on the mounting block 31, and the rack 32 is engaged with the rotating gear 33;
[0056] The knock rod 34 is fixed to the end of the rotating gear 33 , and the knock rod 34 is used to knock the blanking plate 24 .
[0057] A through slot 35 is provided on the inner wall of the chassis 21;
[0058] The rack 32 passes through the interior of the chassis 21 through a through slot 35; the rack 32 moves with the movement of the blanking plate 24, and a movable slot is provided on the inner wall of the chassis 21; the knock rod 34 is placed in the movable slot and can rotate within the movable slot; the movable slot is located above the through slot 35; the position of the movable slot corresponds to the position of the side wall of the blanking plate 24;
[0059] Through the meshing cooperation between the rack 32 and the rotating gear 33, the rack 32 can drive the knock rod 34 to repeatedly flip during the repeated sliding process, and knock the outside of the chassis 21;
[0060] Working principle: while the catalyst is being unloaded;
[0061] First, during the repeated sliding feeding process of the blanking plate 24, the blanking plate 24 can drive the racks 32 installed at both ends to slide, so that the racks 32 slide inside the mounting block 31 through the through slots 35, and the rotating gear 33 is driven to engage and rotate during the repeated sliding process of the racks 32;
[0062] Then, the rotating gear 33 can drive the knocking rod 34 installed on the top to repeatedly flip, so that the knocking rod 34 can knock on the chassis 21, so that the catalyst attached to the chassis 21 is shaken off by the vibration generated by the knocking;
[0063] This step can prevent the catalyst from adhering while discharging the material, prevent the discharging port in the device from being blocked, and avoid waste of the catalyst.
[0064] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0065] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A device for promoting methane conversion to produce synthesis gas, characterized in that: include: Main components, blanking components; The main body assembly comprises: a base, a reaction chamber (12), and a synthesis gas collection tank (13); the reaction chamber (12) and the synthesis gas collection tank (13) are both arranged on the base, the synthesis gas collection tank (13) is located on one side of the reaction chamber (12), and the synthesis gas collection tank (13) is communicated with the reaction chamber (12); The blanking component comprises: a chassis (21), a mobile blanking component, and a knocking component; The movable blanking assembly is slidably arranged inside the chassis (21) and is used to push the catalyst entering the chassis (21) into the reaction chamber (12); the knocking assembly is arranged on the side of the movable blanking assembly and is used to knock the movable blanking assembly to clean the catalyst adhering to the movable blanking assembly.
2. The device for promoting methane conversion to produce synthesis gas according to claim 1, characterized in that: The mobile unloading assembly comprises: an unloading bin (22), a telescopic rod (23), an unloading plate (24), and a material guide pipe (25); The guide tube (25) is arranged at the top of the reaction chamber (12) and is in communication with the reaction chamber (12); the chassis (21) is connected to the reaction chamber (12) and is located above the guide tube (25); the discharge bin (22) is located at the top of the chassis (21), and the discharge bin (22) is in communication with the chassis (21); the telescopic rod (23) is arranged on the inner wall of the chassis (21); the discharge plate (24) is slidably arranged inside the chassis (21); the telescopic rod (23) is connected to the discharge plate (24) and is used to drive the discharge plate (24) to slide inside the chassis (21) so as to drive the catalyst entering the chassis (21) to be pushed into the guide tube (25) and then enter the reaction chamber (12); The knocking component is arranged on one side of the blanking plate (24) and is used for knocking the blanking plate (24).
3. The device for promoting methane conversion to produce synthesis gas according to claim 1, characterized in that: The knocking assembly comprises: a mounting block (31), a rack (32), a rotating gear (33), a knocking rod (34), and a through slot (35); The mounting block (31) is fixed on the inner wall of the chassis (21); the rack (32) is fixedly connected to the side of the blanking plate (24); the rotating gear (33) is rotatably arranged on the mounting block (31), and the rack (32) is meshed with the rotating gear (33); The knocking rod (34) is fixed to the end of the rotating gear (33), and the knocking rod (34) is used to knock the blanking plate (24).
4. The device for promoting methane conversion to produce synthesis gas according to claim 3, characterized in that: A through groove (35) is provided on the inner wall of the chassis (21); The rack (32) passes through the interior of the chassis (21) through a through groove (35); the rack (32) moves as the blanking plate (24) moves, and a movable groove is provided on the inner wall of the chassis (21); the knocking rod (34) is placed in the movable groove and can rotate in the movable groove; the movable groove is located above the through groove (35); the position of the movable groove corresponds to the position of the side wall of the blanking plate (24).
5. The device for promoting methane conversion to produce synthesis gas according to claim 1, characterized in that: The main body assembly further includes: a methane intake pipe (14), an oxygen intake pipe (15), and a connecting pipe (16): The connecting pipe (16) is arranged at the top of the reaction chamber (12) and is in communication with the reaction chamber (12); the methane inlet pipe (14) is fixedly connected to the connecting pipe (16) and is in communication with the methane inlet pipe (14); and the oxygen inlet pipe (15) is fixedly connected to the connecting pipe (16) and is in communication with the oxygen inlet pipe (15).
6. The device for promoting methane conversion to produce synthesis gas according to claim 2, characterized in that: The unloading surface of the unloading plate (24) is inclined, the bottom opening of the unloading bin (22) and the top opening of the guide pipe (25) are staggered, and the unloading plate (24) moves to guide the catalyst entering from the unloading bin (22) to the top opening of the guide pipe (25).
7. The device for promoting methane conversion to produce synthesis gas according to claim 6, characterized in that: The blanking plate (24) and one end of the guide pipe (25) are arranged on the same horizontal plane.