Centrifugal protection device for preventing free water from being separated in chemical industry

By using components such as fixed extrusion blocks and air pressure sensors in the centrifuge, the problems of steam line vibration and pressure fluctuations were solved, achieving safe production and resource conservation.

CN223430439UActive Publication Date: 2025-10-14NANJING JIANDI ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422436232.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-10-14
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the prior art, when the centrifuge is started, the steam pipeline vibrates and becomes damaged. The rising steam pressure may cause the free water molecules in the chemical product to break away, increasing the risk of explosion and causing serious waste of steam resources.

Method used

Adopting components such as fixed extrusion blocks, extrusion rings, movable extrusion blocks and air pressure sensors, the steam pipeline is fixedly connected to adjust the air pressure, prevent steam leakage and excessive pressure, and ensure safe production.

Benefits of technology

It effectively reduces steam pipeline vibration and leakage, maintains stable steam pressure, prevents free water from escaping, ensures production safety, and saves steam resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of chemical production, and discloses a chemical centrifugal protection device for preventing free water from separating, which comprises a fixed base, a centrifugal machine is arranged at the top end of the fixed base, an air inlet pipe is arranged on the right side of the centrifugal machine, a steam valve is arranged on the periphery of the air inlet pipe, and a connecting hose is sleeved at the right end of the air inlet pipe. The right side of the connecting hose is sleeved with an air inlet assembly, the periphery of the connecting hose is in contact with an extrusion ring, a deformation notch is formed in the inner side of the extrusion ring, an extrusion slope is arranged on the outer side of the extrusion ring, and the extrusion slope on the right side of the extrusion ring is in contact with a fixed extrusion block. According to the utility model, the fixed extrusion block, the extrusion ring, the movable extrusion block and the rotating bolt are arranged to fix the extrusion ring, so that the hose is ensured to be tightly connected with an air inlet and steam pipeline, the air tightness is enhanced, the damage of vibration of a centrifugal machine to the pipeline is reduced, the steam pipeline is prevented from being damaged and leaked, and the production safety is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of chemical production, in particular to a centrifugal protection device for preventing free water from escaping in the chemical industry. Background Art

[0002] In chemical production, centrifugal crystallization technology is used to purify and separate various chemicals, such as ammonium sulfate, sodium sulfate, and other inorganic salt products. Through centrifugal crystallization, high-purity crystalline products can be obtained, meeting the stringent requirements of chemical production for raw material and product quality.

[0003] However, some chemical products with cumulative effects can lose free water molecules during crystallization and cause explosions. During centrifugation, residual chemical products accumulate in the upper and lower gaps within the centrifuge chamber. These chemicals lose free water molecules during repeated centrifugation and can explode. Therefore, a centrifugal protection device is required to prevent the free water from escaping.

[0004] Currently, to effectively prevent the loss of free water, low-pressure steam is typically injected into the centrifuge chamber to increase the humidity of the internal environment, ensuring that the free water molecules in the chemical product are properly protected without affecting the normal operation of the centrifuge. However, steam is directly input into the centrifuge through a pipe. When the centrifuge is started, it will cause the internal centrifugal bucket to rotate rapidly. This causes the centrifuge to vibrate rapidly and intensively, causing the steam pipeline that inputs steam to vibrate, generating shear forces on the pipeline. Long-term operation may cause damage to the steam pipeline and steam leakage. On the other hand, if the steam pressure in the centrifuge chamber exceeds the reasonable range, it will not only waste steam resources but also cause the water content of the chemical product after centrifugation to exceed the standard. More seriously, the continued increase in steam pressure may cause a sharp increase in steam temperature, which in turn causes the free water molecules in the chemical product to detach, increasing the potential risk of product combustion or explosion. Therefore, a centrifugal protection device for preventing free water detachment in the chemical industry is proposed to address this problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a centrifugal protection device for preventing the separation of free water in the chemical industry, which aims to improve the problems in the prior art where the centrifuge is turned on, causing the steam pipeline for inputting steam to vibrate, causing damage to the steam pipeline, and the increase in steam pressure may cause the steam temperature to rise, resulting in the separation of free water molecules in the chemical product.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a centrifugal protection device for preventing free water from escaping in a chemical industry, comprising a fixed base, a centrifuge is provided on the top of the fixed base, an air intake pipe is provided on the right side of the centrifuge, a steam valve is provided on the outer periphery of the air intake pipe, a connecting hose is sleeved on the right end of the air intake pipe, an air intake assembly for inputting low-pressure steam is sleeved on the right side of the connecting hose, an extrusion ring is contacted on the outer periphery of the connecting hose, a deformation notch is provided on the inner side of the extrusion ring, an extrusion inclined surface is provided on the outer side of the extrusion ring, the extrusion inclined surface on the right side of the extrusion ring contacts a fixed extrusion block, a fixed sleeve is fixedly connected to the right side of the fixed extrusion block, a rotating seat is fixedly connected to the outer side of the fixed sleeve, a fixing bolt is provided on the rotating thread inside the rotating seat, the inner side of the fixing bolt contacts a movable extrusion block, and an exhaust valve is provided on the left side of the centrifuge.

[0007] As a further description of the above technical solution:

[0008] A pressure relief pipe is provided at the top of the centrifuge, a sealing sleeve is fixedly connected to the outer periphery of the pressure relief pipe, a pressure relief hole is opened on the outer periphery of the sealing sleeve, a sealing piston ring is slidably connected inside the sealing sleeve, an adjusting bolt is threadedly connected to the top surface of the sealing sleeve, an adjusting round block is fixedly connected to the bottom end of the adjusting bolt, and an air pressure sensor is provided at the bottom end of the adjusting round block.

[0009] As a further description of the above technical solution:

[0010] The air intake assembly includes a steam pipeline, the left end of the steam pipeline is sleeved inside the connecting hose, and a pressure reducing valve is arranged on the periphery of the steam pipeline.

[0011] As a further description of the above technical solution:

[0012] The outer periphery of the movable extrusion block is slidably connected to the interior of the fixed circular sleeve.

[0013] As a further description of the above technical solution:

[0014] The shapes of the extrusion slopes on the inner side of the movable extrusion block, the inner side of the fixed extrusion block and the outer side of the extrusion ring are adapted to each other, and the extrusion slope on the left side of the extrusion ring on the inner side of the movable extrusion block is in contact with each other.

[0015] As a further description of the above technical solution:

[0016] The bottom end of the sealing sleeve is fixedly connected to the top surface of the centrifuge.

[0017] As a further description of the above technical solution:

[0018] The bottom end of the sealing piston ring contacts the top end of the pressure relief pipe.

[0019] As a further description of the above technical solution:

[0020] The outer periphery of the adjusting round block is slidably connected to the interior of the sealing sleeve.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by setting a fixed extrusion block, an extrusion ring, and a movable extrusion block, the fixing bolt is rotated so that the extrusion ring can tightly fix the connecting hose to the air inlet pipe and the steam pipeline, thereby achieving good air tightness, thereby reducing the impact of centrifuge vibration on the steam pipeline, preventing damage to the steam pipeline, reducing the possibility of steam leakage, and ensuring safe production.

[0023] 2. In the present invention, an adjusting block and an air pressure sensor are provided, and the air pressure inside the sealing sleeve is adjusted by rotating the adjusting bolt. When the air pressure inside the centrifuge is too high, the gas will lift up the sealing piston ring, exposing the pressure relief hole, and the gas inside the centrifuge will be discharged to the outside, ensuring that the internal air pressure will not be too high, causing the crystals to separate from the free water, thereby ensuring safe production. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic front view of the overall centrifugal protection device for preventing free water from escaping in a chemical industry proposed by the present invention;

[0025] Figure 2 This is a schematic diagram of the left side of a fixed circular sleeve of a centrifugal protection device for preventing free water from escaping in a chemical industry proposed by the present invention;

[0026] Figure 3 This is a front cross-sectional schematic diagram of a fixed circular sleeve of a centrifugal protection device for preventing free water from escaping in a chemical industry proposed by the present invention;

[0027] Figure 4 The utility model is a front cross-sectional schematic diagram of a sealing sleeve of a centrifugal protection device for preventing free water from escaping in a chemical industry.

[0028] Legend:

[0029] 1. Fixed base; 2. Centrifuge; 3. Inlet pipe; 4. Steam valve; 5. Connecting hose; 6. Steam pipeline; 7. Pressure reducing valve; 8. Extrusion ring; 9. Deformation notch; 10. Extrusion slope; 11. Fixed extrusion block; 12. Movable extrusion block; 13. Fixed circular sleeve; 14. Rotating seat; 15. Fixing bolt; 16. Exhaust valve; 17. Pressure relief pipe; 18. Sealing sleeve; 19. Pressure relief hole; 20. Sealing piston ring; 21. Adjusting bolt; 22. Adjusting circular block; 23. Air pressure sensor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1 The utility model provides an embodiment: a centrifugal protection device for preventing free water from escaping in the chemical industry, comprising a fixed base 1 for fixed connection, a centrifuge 2 for crystallizing and dehydrating chemical products being arranged on the top of the fixed base 1, an air inlet pipe 3 for introducing steam being arranged on the right side of the centrifuge 2, a steam valve 4 for controlling the air intake amount being arranged on the periphery of the air inlet pipe 3, a connecting hose 5 being sleeved on the right end of the air inlet pipe 3, the connecting hose 5 being deformable, thereby reducing the influence of vibration when the centrifuge 2 is turned on, an air inlet assembly for inputting low-pressure steam being sleeved on the right side of the connecting hose 5, the air inlet assembly comprising a steam pipeline 6 for facilitating the passage of steam, the left end of the steam pipeline 6 being sleeved on the inside of the connecting hose 5, a pressure reducing valve 7 being arranged on the periphery of the steam pipeline 6, the pressure reducing valve 7 being able to reduce the steam pressure at the inlet and then discharge it from the outlet, and automatically keeping the outlet pressure stable by relying on the energy of the medium itself.

[0032] Reference Figure 1-Figure 3, the outer periphery of the connecting hose 5 is in contact with the fixed sealing extrusion ring 8, the extrusion ring 8 is provided with two groups, which are symmetrically arranged at the left and right ends of the connecting hose 5, the extrusion ring 8 has a certain elasticity and will deform after being pressed, the inside of the extrusion ring 8 is provided with a deformation gap 9 for facilitating the deformation of the extrusion ring 8, the outside of the extrusion ring 8 is provided with an extrusion slope 10, the extrusion slope 10 is provided with two groups, which are symmetrically arranged on the left and right sides of the extrusion ring 8, the right side of the extrusion slope 10 of the extrusion ring 8 is in contact with the fixed extrusion block 11, the right side of the fixed extrusion block 11 is fixedly connected with the fixed circular sleeve 13 for fixed connection, the outside of the fixed circular sleeve 13 is fixedly connected with the rotating seat 14, the rotating seat 14 is provided with a plurality of groups, which are annularly and evenly distributed on the outside of the fixed circular sleeve 13, the inside of the rotating seat 14 is threadedly connected with the fixed bolt 15, the fixed bolt 15 is rotated and fixed, and the fixed bolt 15 can move left and right along the inner wall of the rotating seat 14, the inside of the fixed bolt 15 is in contact with the movable extrusion block 12, the fixed bolt 15 can push the movable extrusion block 12 to the right, a plurality of fixed bolts 15 can ensure that the movable extrusion block 12 moves to the right uniformly, the outer periphery of the movable extrusion block 12 is slidingly connected in the inside of the fixed circular sleeve 13, the fixed circular sleeve 13 limits the movable extrusion block 12 to slide left and right only along the inner wall of the fixed circular sleeve 13, the inside of the movable extrusion block 12 is matched with the shape of the inside of the fixed extrusion block 11 and the extrusion slope 10 on the outside of the extrusion ring 8, the inside of the movable extrusion block 12 is in contact with the left side of the extrusion slope 10 of the extrusion ring 8, the movable extrusion block 12 moves inward to extrude the extrusion ring 8 together with the fixed extrusion block 11, so that the extrusion ring 8 shrinks inward to extrude the connecting hose 5 and improve the sealing performance, the left side of the centrifugal machine 2 is provided with an exhaust valve 16, which can exhaust the excess water vapor and waste gas in the centrifugal machine 2 to ensure the humidity and oxygen content inside.

[0033] Referring to Figure 1 and Figure 4The top end of the centrifugal machine 2 is provided with a pressure relief pipe 17, the outer periphery of the pressure relief pipe 17 is fixedly connected with a sealing sleeve 18, the sealing sleeve 18 and the pressure relief pipe 17 are in good sealing, the bottom end of the sealing sleeve 18 is fixedly connected to the top surface of the centrifugal machine 2, the outer periphery of the sealing sleeve 18 is provided with a plurality of pressure relief holes 19, the pressure relief holes 19 are evenly distributed in the outer periphery of the sealing sleeve 18 in a ring shape, the sealing sleeve 18 is slidably connected with a sealing piston ring 20 inside, the sealing piston ring 20 and the sealing sleeve 18 have good sealing, the sealing sleeve 18 limits the sealing piston ring 20 to only slide up and down along the inner wall of the sealing sleeve 18, when the bottom end of the sealing piston ring 20 contacts the top end of the pressure relief pipe 17, the sealing piston ring 20 will block the pressure relief holes 19, at this time the gas in the centrifugal machine 2 cannot be discharged, the top surface of the sealing sleeve 18 is threadedly connected with an adjusting bolt 21, rotating the adjusting bolt 21, the adjusting bolt 21 will move up and down, the bottom end of the adjusting bolt 21 is fixedly connected with an adjusting block 22, the adjusting block 22 is slidably connected to the inside of the sealing sleeve 18 in the outer periphery, the sealing sleeve 18 limits the adjusting block 22 to only slide up and down along the inner wall of the sealing sleeve 18, the bottom end of the adjusting block 22 is provided with a gas pressure sensor 23, the gas pressure sensor 23 can detect the gas pressure between the adjusting block 22 and the sealing piston ring 20.

[0034] Working principle: when it is desired to reduce the influence of vibration on the steam pipeline 6, the connecting hose 5 is respectively sleeved with the air inlet pipe 3 and the steam pipeline 6 at both ends, and then the fixed bolt 15 on one end of the fixed sleeve 13 is rotated, the fixed bolt 15 pushes the movable extrusion block 12 inward, the movable extrusion block 12 moves inward together with the fixed extrusion block 11 to extrude the extrusion ring 8 along the inclined surface, the extrusion ring 8 is extruded inward to tightly fit the connecting hose 5 with the air inlet pipe 3 to ensure the sealing performance, and then the fixed bolt 15 on the other end of the fixed sleeve 13 of the connecting hose 5 is rotated to ensure the sealing performance on the other side, so that the steam pipeline 6 is connected with the air inlet pipe 3 in a soft manner to reduce the influence of the vibration of the centrifugal machine 2 on the steam pipeline 6 and reduce the possibility of steam leakage. When it is desired to ensure the pressure of the steam in the centrifugal machine 2, the steam input into the centrifugal machine 2 is reduced through the pressure relief valve 7 to input only steam with a pressure of 0.1 MPa, and at the same time the adjusting bolt 21 is rotated to rotate the adjusting block 22 driven by the adjusting bolt 21 to compress the gas pressure between the adjusting block 22 and the sealing piston ring 20, and the internal gas pressure reading is obtained through the gas pressure sensor 23, when the gas pressure in the centrifugal machine 2 is higher than the gas pressure between the adjusting block 22 and the sealing piston ring 20, the gas will push the sealing piston ring 20 upward, when the gas pressure in the centrifugal machine 2 approaches the critical gas pressure value, the gas will lift the sealing piston ring 20 above the pressure relief hole 19, at this time the gas in the centrifugal machine 2 will be discharged to the outside to ensure the stability of the internal gas pressure.

[0035] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A centrifugal protection device for preventing free water from escaping in a chemical industry, comprising a fixed base (1), characterized in that: A centrifuge (2) is provided at the top of the fixed base (1), an air intake pipe (3) is provided on the right side of the centrifuge (2), a steam valve (4) is provided on the periphery of the air intake pipe (3), a connecting hose (5) is provided on the right end of the air intake pipe (3), an air intake assembly for inputting low-pressure steam is provided on the right side of the connecting hose (5), an extrusion ring (8) is contacted on the periphery of the connecting hose (5), a deformation notch (9) is provided on the inner side of the extrusion ring (8), and a deformation notch (9) is provided on the outer side of the extrusion ring (8). An extrusion bevel (10) is provided, the extrusion bevel (10) on the right side of the extrusion ring (8) contacts a fixed extrusion block (11), a fixed circular sleeve (13) is fixedly connected to the right side of the fixed extrusion block (11), a rotating seat (14) is fixedly connected to the outside of the fixed circular sleeve (13), a fixing bolt (15) is provided on the rotating thread inside the rotating seat (14), and the inside of the fixing bolt (15) contacts a movable extrusion block (12), and an exhaust valve (16) is provided on the left side of the centrifuge (2).

2. A centrifugal protection device for preventing free water from escaping in a chemical industry according to claim 1, characterized in that: The top of the centrifuge (2) is provided with a pressure relief pipe (17), the outer periphery of the pressure relief pipe (17) is fixedly connected with a sealing sleeve (18), the outer periphery of the sealing sleeve (18) is provided with a pressure relief hole (19), the interior of the sealing sleeve (18) is slidably connected with a sealing piston ring (20), the top surface of the sealing sleeve (18) is threadedly connected with an adjusting bolt (21), the bottom end of the adjusting bolt (21) is fixedly connected with an adjusting round block (22), and the bottom end of the adjusting round block (22) is provided with an air pressure sensor (23).

3. The centrifugal protection device for preventing free water from escaping in a chemical industry according to claim 1, characterized in that: The air intake assembly comprises a steam pipeline (6), the left end of which is sleeved inside the connecting hose (5), and a pressure reducing valve (7) is provided on the outer periphery of the steam pipeline (6).

4. A centrifugal protection device for preventing free water from escaping in a chemical industry according to claim 1, characterized in that: The outer periphery of the movable extrusion block (12) is slidably connected to the interior of the fixed circular sleeve (13).

5. The centrifugal protection device for preventing free water from escaping in a chemical industry according to claim 1, characterized in that: The inner side of the movable extrusion block (12) is adapted to the inner side of the fixed extrusion block (11) and the extrusion inclined surface (10) on the outer side of the extrusion ring (8), and the inner side of the movable extrusion block (12) contacts the extrusion inclined surface (10) on the left side of the extrusion ring (8).

6. A centrifugal protection device for preventing free water from escaping in a chemical industry according to claim 2, characterized in that: The bottom end of the sealing sleeve (18) is fixedly connected to the top surface of the centrifuge (2).

7. A centrifugal protection device for preventing free water from escaping in a chemical industry according to claim 2, characterized in that: The bottom end of the sealing piston ring (20) contacts the top end of the pressure relief pipe (17).

8. The centrifugal protection device for preventing free water from escaping in a chemical industry according to claim 2, characterized in that: The outer periphery of the adjusting round block (22) is slidably connected to the interior of the sealing sleeve (18).