Hollow inner mold anti-floating fixing support
Through the height-adjustable vertical rods and co-pressure beam structure, combined with the design of dovetail blocks and dovetail grooves, the problem of cumbersome inner mold height adjustment is solved, convenient adjustment and stable connection of the crossbeam are achieved, and construction efficiency and connection reliability are improved.
Patent Information
- Application Number
- CN202422632464.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing inner mold anti-floating fixed structure is cumbersome to operate when the height position needs to be adjusted, which affects construction efficiency.
It adopts a height-adjustable vertical rod and co-compression beam structure, combined with the design of dovetail blocks and dovetail grooves. The crossbeams can be conveniently adjusted and firmly connected through threaded rods and handwheels, and sleeves are used to reduce concrete sticking.
It simplifies the steps of adjusting the beam position, improves construction efficiency, ensures the stability and convenience of the connection, prevents concrete from sticking, and facilitates subsequent removal.
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Figure CN223431774U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of bridge engineering, in particular to a hollow inner mold anti-floating fixing support. BACKGROUND
[0002] The reinforced concrete box girder is one of important structures in bridge engineering, and is divided into a precast box girder and a cast-in-place box girder according to a pouring mode of concrete. In the pouring process of the precast box girder, the "floating up" of the inner mold of the box girder is a common phenomenon. The floating up phenomenon is easy to cause the insufficient thickness of the concrete of the top plate of the box girder, and also causes the excessive thickness of the bottom plate and the web of the box girder and the insufficient reinforcement protection layer of the top plate of the box girder, so that the design and specification requirements cannot be met, and finally the whole box girder may be scrapped, thereby causing a quality accident.
[0003] In the related art, an inner mold anti-floating fixing structure comprises a base fixed with an outer mold, a plurality of groups of vertical rods vertically and symmetrically arranged on the base, a cross beam commonly arranged at the top of each group of vertical rods, and a connecting rib commonly connected between the bottom of the cross beam and the top wall of the inner mold.
[0004] In the implementation of the application, it is found that at least the following problem exists in the prior art: when the height position of the inner mold needs to be corrected and adjusted, each cross beam needs to be re-installed and fixed on the two vertical rods, which is tedious. CONTENT OF THE UTILITY MODEL
[0005] In order to facilitate the adjustment of the position of the cross beam and the correction and adjustment of the height position of the inner mold, the application provides a hollow inner mold anti-floating fixing support.
[0006] The hollow inner mold anti-floating fixing support provided by the application adopts the following technical scheme:
[0007] The hollow inner mold anti-floating fixing support comprises two common compression beams, a base connected with an outer mold, at least two groups of vertical rod members symmetrically and fixedly arranged on both sides of the base, and the vertical rod members are arranged in the vertical direction and have adjustable heights, one common compression beam is fixedly connected with the top of all vertical rod members on one side of the base, another common compression beam is fixedly connected with the top of all vertical rod members on the other side of the base, a plurality of cross beams are commonly arranged at the bottom of the two common compression plates, a connecting member is vertically arranged at the bottom of the cross beam, and the connecting member is used for connecting the cross beam and the inner mold.
[0008] By adopting the technical scheme, when the height position of the inner membrane needs to be corrected and adjusted, the height of the vertical rod member can be adjusted, the height of the common compression beam can be adjusted by directly changing the height of the vertical rod member, the common compression beam drives all the cross beams to correct the height, and the positions of all the cross beams can be adjusted without the need of re-installing and fixing all the cross beams as in the traditional way, so that the height position of the inner membrane can be corrected and adjusted, the operation steps and time cost are reduced, the construction efficiency is improved, and the construction demand can be met more conveniently.
[0009] Preferably, the vertical rod member comprises a rod body, a top block and a threaded rod, the rod body is vertically fixed on the base, the common compression beam is fixedly connected with the top block, the threaded rod is vertically arranged, the top of the threaded rod is rotationally connected with the top block, and the bottom of the threaded rod is threadedly connected with the rod body.
[0010] By adopting the technical scheme, when the height of the vertical rod member needs to be adjusted, the threaded rod only needs to be rotated, the threaded rod moves up and down along the rod body in the rotating process due to the threaded connection between the threaded rod and the rod body, the top block and the common compression beam fixedly connected with the top block move up and down, and the height of the vertical rod member is adjusted.
[0011] Preferably, the vertical rod member further comprises a hand wheel, the top of the threaded rod penetrates through the top block and is coaxially connected with the hand wheel.
[0012] By adopting the technical scheme, the hand wheel provides a convenient operation position for rotating the threaded rod, the operator can directly drive the threaded rod by rotating the hand wheel, the hand wheel increases the force arm during operation, the threaded rod is easier to rotate, and the convenience and efficiency of adjusting the height of the vertical rod member are further improved.
[0013] Preferably, a plurality of dovetail blocks are fixedly arranged on the bottom of the common compression beam along the length direction, a dovetail groove is arranged on the cross beam, the dovetail groove and the dovetail block are matched with each other, and the dovetail block is inserted into the dovetail groove.
[0014] By adopting the technical scheme, the cross beam can be quickly installed or disassembled through the dovetail groove and the dovetail block of the common compression beam, and the matching of the dovetail block and the dovetail groove can effectively prevent the cross beam from deviating or falling off in the direction perpendicular to the sliding direction, so as to ensure the stability of the position adjustment of the cross beam.
[0015] Preferably, the distance between the adjacent dovetail blocks is greater than the width of the cross beam.
[0016] By adopting the technical scheme, the distance between the adjacent dovetail blocks is greater than the width of the cross beam, so that the cross beam can directly enter the distance between the adjacent dovetail blocks, and the dovetail groove is aligned with the dovetail block, so that the dovetail groove and the dovetail block are quickly matched or disassembled.
[0017] Preferably, the connecting member comprises a connecting rod and nuts, the nuts are arranged at both ends of the connecting rod in a threaded manner, one of the nuts is arranged on the side of the cross beam away from the inner membrane and abuts against the cross beam, and the other nut is arranged on the side of the inner membrane top plate away from the cross beam and abuts against the inner membrane top plate.
[0018] By adopting the above technical scheme, when the cross beam and the inner membrane are connected, the connecting rod is passed through the cross beam and the inner membrane top plate, and then the nuts are screwed at both ends of the connecting rod, so that the cross beam and the inner membrane top plate are clamped and fixed. This connection method is simple and reliable, easy to operate, and can provide stable connection effect, ensuring that the cross beam and the inner membrane will not loosen or separate during construction.
[0019] Preferably, the connecting member further comprises first and second gaskets, one of the nuts abuts against the cross beam through the first gasket, and the other nut abuts against the inner membrane top plate through the second gasket.
[0020] By adopting the above technical scheme, the first and second gaskets can increase the contact area between the nuts and the cross beam and between the nuts and the inner membrane top plate, disperse the pressure, reduce wear and tear, make the connection more stable, and at the same time, the gaskets can also play a certain anti-loosening role, further enhancing the reliability and stability of the connecting member connection, effectively preventing the nuts from loosening during use.
[0021] Preferably, the connecting member further comprises a sleeve, the sleeve is arranged outside the connecting rod, the top end of the sleeve abuts against the cross beam, and the bottom end of the sleeve abuts against the inner membrane.
[0022] By adopting the above technical scheme, the sleeve can protect the connecting rod, reduce the contact between the connecting rod and the concrete during concrete filling, prevent the concrete from adhering and solidifying on the connecting rod, and facilitate subsequent removal. At the same time, since the top end of the sleeve abuts against the cross beam and the bottom end of the sleeve abuts against the inner membrane, an abutting force can be generated between the cross beam and the inner membrane, preventing the inner membrane from approaching the cross beam, and ensuring the anti-floating effect of the inner membrane.
[0023] In summary, the present application has the following at least one beneficial technical effect:
[0024] 1. By arranging height-adjustable vertical rod members and common compression beams connected with all cross beams, the height positions of all cross beams can be conveniently adjusted, thereby facilitating the correction and adjustment of the height position of the inner membrane, reducing the operation steps and time cost, and improving the construction efficiency.
[0025] 2. By arranging the cooperation of the dovetail blocks and the dovetail grooves, the installation and disassembly of the cross beam are more convenient, the position adjustment is more flexible, and the stability and reliability of the connection are ensured.
[0026] 3. By setting the sleeve, the contact between the connecting rod and the concrete is reduced during the filling of the concrete, the concrete is prevented from adhering and solidifying on the connecting rod, and the subsequent removal is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a structural schematic diagram of a hollow inner mold anti-floating fixing support provided in an embodiment of the present application.
[0028] Figure 2 is a cutaway structural schematic diagram of a hollow inner mold anti-floating fixing support provided in an embodiment of the present application.
[0029] Figure 3 is Figure 2 is an enlarged view of part A in FIG.
[0030] Figure 4 is a schematic diagram of the installation structure of the cross beam on the common compression beam in the embodiment of the present application.
[0031] Reference signs: 1, base; 2, vertical rod piece; 21, rod body; 22, top block; 23, threaded rod; 24, hand wheel; 3, common compression beam; 31, dovetail block; 4, cross beam; 41, dovetail groove; 5, connecting piece; 51, connecting rod; 52, nut; 53, first gasket; 54, second gasket; 55, sleeve; 6, inner membrane; 7, outer mold. DETAILED DESCRIPTION
[0032] The following will be described in detail in combination with the accompanying Figures 1-4 The present application will be further described in detail.
[0033] The embodiment of the present application discloses a hollow inner mold anti-floating fixing support. Referring to Figure 1 , which comprises two common compression beams 3 and a base 1 connected with an outer mold 7. The base 1 is symmetrically provided with two groups of vertical rod pieces 2 on both sides and fixedly provided, the vertical rod pieces 2 are arranged in the vertical direction and the height is adjustable, one common compression beam 3 is fixedly connected with the top of all vertical rod pieces 2 located on one side of the base 1, and the other common compression beam 3 is fixedly connected with the top of all vertical rod pieces 2 located on the other side of the base 1. The two common compression plates are commonly provided with a plurality of cross beams 4 at the bottom, the cross beams 4 are vertically installed with connecting pieces 5 at the bottom, and the connecting pieces 5 are used to connect the cross beams 4 and the inner membrane 6.
[0034] In order to realize the convenient adjustment of the height of the vertical rod piece 2, referring to Figure 1The vertical rod piece 2 comprises a rod body 21, a top block 22, a threaded rod 23 and a hand wheel 24. The rod body 21 is vertically and fixedly installed on the base 1, and the top block 22 is fixedly connected with the shared compression beam 3. The threaded rod 23 is vertically arranged, the top of the threaded rod 23 is rotationally connected with the top block 22, and the bottom is threadedly connected with the rod body 21. The top of the threaded rod 23 penetrates through the top block 22 and is coaxially fixed with the hand wheel 24. During construction, multiple operators rotate all the rotating hand wheels 24 together, so that the threaded rod 23 moves up and down relative to the rod body 21, thereby driving the top block 22 and the shared compression beam 3 to rise and fall, and the height of the vertical rod piece 2 is adjusted.
[0035] In order to facilitate the installation, disassembly and position adjustment of the cross beam 4, referring to Figure 2 and Figure 4 , the bottom of the shared compression beam 3 is fixedly provided with a plurality of spaced-apart dovetail blocks 31 along the length direction, and the cross beam 4 is correspondingly provided with dovetail grooves 41, and the dovetail blocks 31 are inserted into the dovetail grooves 41 to realize connection. The distance between adjacent dovetail blocks 31 is greater than the width of the cross beam 4, so that the cross beam 4 can be quickly aligned, installed or disassembled. During installation, the top of the cross beam 4 is tightly attached to the bottom of the shared compression beam 3 in the interval between the dovetail blocks 31, and then the dovetail grooves 41 of the cross beam 4 are aligned and inserted into the dovetail blocks 31.
[0036] In order to realize the stable connection of the cross beam 4 and the inner membrane 6, referring to Figure 1 and Figure 3 , the connecting piece 5 comprises a connecting rib 51, a nut 52 and a sleeve 55. The nut 52 is threadedly installed at both ends of the connecting rib 51, one of the nuts 52 is arranged on the side of the cross beam 4 away from the inner membrane 6 and abuts against the cross beam 4 through a first gasket 53, and the other nut 52 is arranged on the side of the top plate of the inner membrane 6 away from the cross beam 4 and abuts against the top plate of the inner membrane 6 through a second gasket 54. The sleeve 55 is sleeved outside the connecting rib 51, the top end of the sleeve 55 abuts against the cross beam 4, and the bottom end abuts against the inner membrane 6. During connection, the sleeve 55 is first placed between the cross beam 4 and the top plate of the inner membrane 6, the connecting rib 51 is passed through the cross beam 4, the sleeve 55 and the top plate of the inner membrane 6, then the gaskets are installed at both ends of the connecting rib 51 and the nuts 52 are tightened.
[0037] The implementation principle of the hollow inner mold anti-floating fixing support according to the embodiment of the application is as follows: during installation, first, the base 1 is connected and fixed with the outer mold 7. Then, the rocker is rotated to drive the threaded rod 23 to rotate, so that the threaded rod 23 moves upward relative to the rod body 21, the common compression beam 3 is lifted, and the distance between the common compression beam 3 and the inner mold 6 is increased. Then, the cross beam 4 is installed, the top of the cross beam 4 is tightly attached to the bottom of the common compression beam 3 in the interval between the adjacent dovetail blocks 31, and then the dovetail groove 41 of the cross beam 4 is aligned with the dovetail block 31 and inserted. Finally, the cross beam 4 and the inner mold 6 are connected, the sleeve 55 is placed between the top of the cross beam 4 and the inner mold 6, and the connecting rib 51 is passed through the cross beam 4, the sleeve 55 and the top of the inner mold 6. The rocker is reversely rotated to drive the threaded rod 23 to rotate, so that the threaded rod 23 moves downward relative to the rod body 21, the common compression beam 3 is lowered, and after the distance between the cross beam 4 and the inner mold 6 is adjusted to a proper height, the gaskets are installed at both ends of the connecting rib 51 and the nuts 52 are tightened. When it is necessary to correct the height position of the inner mold 6, the height position of the inner mold 6 can be corrected only by rotating the hand wheel 24. In this way, the position of the cross beam 4 can be adjusted, so that the height position of the inner mold 6 can be corrected and adjusted.
[0038] The above are preferred embodiments of the application, and do not limit the protection scope of the application. Therefore, equivalent changes made on the basis of the structure, shape and principle of the application should be covered within the protection scope of the application.
Claims
1. A hollow inner mold anti-floating fixed bracket, characterized by: The invention comprises two co-pressing beams (3) and a base (1) connected to an outer mold (7). The base (1) is symmetrically and fixedly provided with at least two groups of vertical rods (2) on both sides. The vertical rods (2) are arranged in a vertical direction and are height-adjustable. One of the co-pressing beams (3) is fixedly connected to the tops of all the vertical rods (2) on one side of the base (1), and the other co-pressing beam (3) is fixedly connected to the tops of all the vertical rods (2) on the other side of the base (1). The bottoms of the two co-pressing beams (3) are jointly provided with a plurality of cross beams (4). Connectors (5) are vertically installed at the bottoms of the cross beams (4). The connectors (5) are used to connect the cross beams (4) and the inner membrane (6).
2. The hollow inner mold anti-floating fixed bracket according to claim 1, characterized in that: The vertical rod (2) comprises a rod body (21), a top block (22), and a threaded rod (23); the rod body (21) is vertically fixed on the base (1); the co-pressure beam (3) is fixedly connected to the top block (22); the threaded rod (23) is vertically arranged; the top of the threaded rod (23) is rotationally engaged with the top block (22); and the bottom of the threaded rod (23) is threadedly engaged with the rod body (21).
3. The hollow inner mold anti-floating fixed bracket according to claim 2, characterized in that: The vertical rod (2) also includes a hand wheel (24), and the top of the threaded rod (23) passes through the top block (22) and is coaxially connected to the hand wheel (24).
4. The hollow inner mold anti-floating fixed bracket according to claim 1, characterized in that: A plurality of dovetail blocks (31) are fixedly provided at the bottom of the co-pressed beam (3) along the length direction, and a dovetail groove (41) is provided on the cross beam (4). The dovetail groove (41) and the dovetail block (31) are adapted to each other, and the dovetail block (31) is inserted into the dovetail groove (41).
5. The hollow inner mold anti-floating fixed bracket according to claim 4, characterized in that: The distance between adjacent dovetail blocks (31) is greater than the width of the crossbeam (4).
6. The hollow inner mold anti-floating fixed bracket according to claim 1, characterized in that: The connecting member (5) includes a connecting rib (51) and a nut (52), wherein the nut (52) is threadedly arranged at both ends of the connecting rib (51), wherein one of the nuts (52) is arranged on the side of the cross beam (4) away from the inner membrane (6) and abuts against the cross beam (4), and the other nut (52) is arranged on the side of the top plate of the inner membrane (6) away from the cross beam (4) and abuts against the top plate of the inner membrane (6).
7. The hollow inner mold anti-floating fixed bracket according to claim 6, characterized in that: The connecting member (5) further comprises a first gasket (53) and a second gasket (54), wherein one of the nuts (52) and the crossbeam (4) is abutted against each other via the first gasket (53), and the other of the nuts (52) and the top plate of the inner membrane (6) is abutted against each other via the second gasket (54).
8. The hollow inner mold anti-floating fixed bracket according to claim 6, characterized in that: The connecting member (5) further comprises a sleeve (55), wherein the sleeve (55) is sleeved outside the connecting rib (51), the top end of the sleeve (55) abuts against the crossbeam (4), and the bottom end of the sleeve (55) abuts against the inner membrane (6).
Citation Information
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