Guide pipe structure for improving sensitivity of brake cable
By introducing adjustable sealing components and miniature ball bearings into the brake cable conduit, the sealing problem of the traditional brake cable conduit structure that cannot adapt to different sizes and environments is solved, flexible fixation and improved sealing of the brake cable are achieved, and the stability and reliability of the brake system are improved.
Patent Information
- Application Number
- CN202423274921.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The traditional brake cable conduit structure cannot be flexibly adjusted according to the actual diameter of the brake cable or the installation environment, resulting in the weakening of the sealing effect over time and even possible sealing failure, affecting the stability and reliability of the brake system.
An adjustable sealing assembly is used, including blades, collars, rubber sleeves and spiral metal layers. By adjusting the degree of extrusion of the blades and the expansion method of the rubber sleeve, effective fixation and sealing of brake cables of different sizes can be achieved. Micro ball bearings are used to reduce friction and improve sealing and stability.
It achieves flexible fixation and sealing of brake lines of different sizes, enhances the sealing of the conduit, prevents the intrusion of moisture and dust, reduces friction, and improves the smoothness of braking operation and the stability of the system.
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Figure CN223434612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of brake line guide pipes, in particular to a guide pipe structure for improving brake line sensitivity. BACKGROUND
[0002] As a key component of vehicle safety, the performance of the brake system directly affects the safety of the driver and passengers. In the brake system, the brake line is responsible for transmitting the brake intention of the driver to the brake mechanism, so the sensitivity and reliability of the brake line are crucial. However, in practical applications, brake line guide pipes often face various challenges, especially in harsh driving environments such as wet, dusty or corrosive environments, and these challenges are more pronounced.
[0003] Most traditional brake line guide pipe structures use fixed sealing methods. Since the sealing structure is fixed, it cannot be flexibly adjusted according to the actual diameter of the brake line or the installation environment, limiting the versatility of the brake line guide pipe in different vehicles and scenarios. Moreover, the fixed sealing method cannot adapt to the slight deformation of the brake line under different working conditions, resulting in a gradual weakening of the sealing effect over time, and even the possibility of sealing failure. CONTENT OF THE UTILITY MODEL
[0004] In view of the deficiencies of the prior art, the application provides a guide pipe structure for improving brake line sensitivity, which has the advantages of traditional brake line guide pipe structures in terms of sealing performance and adjustability, and solves the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the application provides the following technical solution: a guide pipe structure for improving brake line sensitivity, comprising a brake line body, a plastic pipe externally sleeved on the brake line body, and an adjustable sealing assembly provided at both ends of the plastic pipe, the adjustable sealing assembly comprising four blades fixedly connected to the outer surface of the plastic pipe, a collar threadedly connected to the outer surface of the four blades, a rubber sleeve provided inside the four blades, three equally spaced micro ball bearings sleeved on the outer surface of the plastic pipe, a spiral metal layer sleeved on the outer surface of the plastic pipe, an annular arrangement metal layer sleeved on the outer surface of the spiral metal layer, and an outer shell sleeved on the outer surface of the annular arrangement metal layer.
[0006] Through the above-mentioned scheme, by setting the blades, collar and rubber sleeve, the four blades are tightly fitted on the brake line body by being squeezed by the collar, thereby effectively fixing brake line bodies of different sizes, and the degree of squeezing of the blades on the brake line body can be flexibly adjusted by rotating the collar, thereby adjusting the tightness of the fixation of the brake line body. The rubber sleeve effectively prevents external moisture, dust and other impurities from entering the inside of the guide pipe while adjusting the line, thereby improving the sealing performance of the guide pipe.
[0007] Furthermore, the four blades are distributed in a circular array at one end of the plastic tube.
[0008] Through the above solution, by arranging the blades, the blades distributed in a circumferential array can make the force more uniform, thereby improving the stability of the fixation.
[0009] Furthermore, the outer surfaces of the four blades are fixedly connected to the first bracket, and the outer surface of the rubber sleeve is hung on the outer surface of the first bracket.
[0010] With the above solution, the blades are provided to drive the first bracket to move, thereby driving the first bracket to fix and seal brake cable bodies of different diameters.
[0011] Furthermore, the adjustable sealing assembly further includes a second bracket, the outer surface of the second bracket is fixedly connected to the inner wall of the plastic tube, and the outer surface of the rubber sleeve is fixedly connected to the outer surface of the second bracket.
[0012] With the above solution, by providing the second bracket, the other end of the rubber sleeve can be fixed, thereby ensuring that the rubber sleeve is stably unfolded into a ring shape.
[0013] Furthermore, two rubber rings are fixedly connected to the inner wall of the shell, the through holes opened on both sides of the shell are adapted to the outer diameter of the plastic tube, and the size of the rubber ring is adapted to the outer diameter of the plastic tube.
[0014] With the above solution, by providing the rubber ring, the outer shell is located at the openings at both ends of the rubber ring, thereby further enhancing the sealing, dustproof and waterproof effects.
[0015] Furthermore, the spiral metal layer has an outer shape of a spiral spring, and both ends of the spiral metal layer are fixedly connected to the inner wall of the shell.
[0016] Through the above solution, by setting up the spiral metal layer, a certain tension can be provided in the conduit to ensure that the brake line body remains stable during operation. The spiral metal layer can also absorb vibration and impact during braking, further protecting the stability and reliability of the brake system.
[0017] Furthermore, the micro ball bearings are distributed in an array on the outer surface of the plastic tube, and there is a gap between the micro ball bearings and the inner wall of the spiral metal layer.
[0018] Through the above scheme, by setting up the role of micro ball bearings, the friction between the brake line and the conduit can be significantly reduced, making the braking operation smoother and more labor-saving, and there is a gap between the micro ball bearings and the inner wall of the spiral metal layer to prevent excessive extrusion from generating additional stress that damages the strength of the component.
[0019] Further, the material of the balls inside the three micro ball bearings is silicon carbide.
[0020] Through the above scheme, the service life of the micro ball bearing can be increased through the material properties of the balls, and the silicon carbide material can improve the corrosion resistance, high temperature resistance, wear resistance, running stability and working precision of the bearing.
[0021] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0022] The conduit structure for improving the sensitivity of the brake line can tightly fit on the brake line body through the squeezing of the four blades by the sleeve ring, so as to effectively fix the brake line body of different sizes, and the degree of squeezing of the blades on the brake line body can be flexibly adjusted by rotating the sleeve ring, so as to adjust the tightness of the fixation of the brake line body. The rubber sleeve can prevent impurities such as external moisture and dust from entering the inside of the conduit while adjusting the line, thereby improving the sealing performance of the conduit. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0024] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present application;
[0025] Figure 3 It is a schematic diagram of the overall expanded structure of the present application;
[0026] Figure 4 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0027] Figure 5 It is a schematic diagram of the overall three-dimensional structure of the present application; Figure 2 It is a schematic diagram of the overall three-dimensional structure of the present application;
[0028] In the figure:
[0029] 1, brake line body; 2, plastic pipe; 3, adjustable sealing assembly; 301, blade; 302, first support; 303, second support; 304, rubber sleeve; 305, sleeve ring; 4, micro ball bearing; 5, spiral metal layer; 6, annular arrangement metal layer; 7, shell; 8, rubber ring. DETAILED DESCRIPTION
[0030] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.
[0031] Please refer to Figure 1 , Figure 2 and Figure 4 , the conduit structure for improving the sensitivity of the brake line in the embodiment includes a brake line body 1, the outside of the brake line body 1 is sleeved with a plastic pipe 2, both ends of the plastic pipe 2 are provided with adjustable sealing assemblies 3, the adjustable sealing assemblies 3 include four blades 301 fixedly connected to the outer surface of the plastic pipe 2, the outer surface of the four blades 301 is threadedly connected with a sleeve ring 305, the inside of the four blades 301 is provided with a rubber sleeve 304, through the action of the blades 301, the sleeve ring 305 and the rubber sleeve 304, the four blades 301 can be tightly fitted on the brake line body 1 in a squeezed manner by the sleeve ring 305, so as to effectively fix the brake line body 1 of different sizes, and the degree of squeezing of the blades 301 on the brake line body 1 can be flexibly adjusted by rotating the sleeve ring 305, so as to adjust the tightness of the fixation of the brake line body 1, and the rubber sleeve 304 can effectively prevent external moisture, dust and other impurities from entering the inside of the conduit while adjusting according to the line, improve the sealing performance of the conduit, the outer surface of the plastic pipe 2 is sleeved with three equidistantly arranged micro ball bearings 4, the outer surface of the plastic pipe 2 is sleeved with a spiral metal layer 5, the outer surface of the spiral metal layer 5 is sleeved with an annularly arranged metal layer 6, and the outer surface of the annularly arranged metal layer 6 is sleeved with an outer shell 7.
[0032] Please refer to Figure 1 , Figure 4 and Figure 5 , the four blades 301 are circumferentially arrayed at one end of the plastic pipe 2, through the action of the blades 301, the circumferentially arrayed blades 301 can make the stress more uniform, thereby improving the stability of the fixation, the outer surface of the four blades 301 is fixedly connected with a first support 302, the outer surface of the rubber sleeve 304 is hung on the outer surface of the first support 302, through the action of the blades 301, the first support 302 can be moved, so as to fix and seal the brake line body 1 of different diameters by the first support 302, the adjustable sealing assembly 3 further includes a second support 303, the outer surface of the second support 303 is fixedly connected to the inner wall of the plastic pipe 2, the outer surface of the rubber sleeve 304 is fixedly connected to the outer surface of the second support 303, through the action of the second support 303, the other end of the rubber sleeve 304 can be fixed, so as to ensure that the rubber sleeve 304 is stably expanded into a ring shape.
[0033] Please refer to Figure 1 , Figure 2 and Figure 3 , the inner wall of the shell 7 is fixedly connected with two rubber rings 8, the through holes opened on both sides of the shell 7 are matched with the outer diameter of the plastic pipe 2, the size of the rubber ring 8 is matched with the outer diameter of the plastic pipe 2, through the effect of setting the rubber ring 8, the shell 7 is located at the opening of the rubber ring 8, thereby further enhancing the sealing, dustproof and waterproof effect, the spiral metal layer 5 is in the form of a spiral spring, the both ends of the spiral metal layer 5 are fixedly connected to the inner wall of the shell 7, through the effect of setting the spiral metal layer 5, a certain tension can be provided in the conduit, ensuring that the brake line body 1 remains stable during operation, and the spiral metal layer 5 can also absorb vibration and impact during braking, further protecting the stability and reliability of the brake system, the micro ball bearings 4 are arrayed on the outer surface of the plastic pipe 2, and there is a gap between the micro ball bearings 4 and the inner wall of the spiral metal layer 5, through the effect of setting the micro ball bearings 4, the friction between the brake line and the conduit can be significantly reduced, making the brake operation more smooth and labor-saving, and there is a gap between the micro ball bearings 4 and the inner wall of the spiral metal layer 5, preventing excessive extrusion from causing additional stress damage to the component strength, the ball material inside the three micro ball bearings 4 is made of silicon carbide ceramic, through the material properties of the ball, the service life of the micro ball bearing 4 can be increased, and the silicon carbide ceramic material can improve the corrosion resistance, high temperature resistance, wear resistance, running stability and working precision of the bearing.
[0034] The conduit structure for improving the sensitivity of the brake line in the embodiment, through the effect of setting the blades 301, the collar 305 and the rubber sleeve 304, the four blades 301 can be tightly attached to the brake line body 1 by being extruded by the collar 305, thereby realizing effective fixation of brake line bodies 1 of different sizes, and rotating the collar 305 can flexibly adjust the extrusion degree of the blades 301 on the brake line body 1, thereby realizing adjustment of the tightness of the fixation of the brake line body 1, and cooperating with the rubber sleeve 304 to effectively prevent external moisture, dust and other impurities from entering the inside of the conduit while adjusting the line, thereby improving the sealing of the conduit.
[0035] The working principle of the above embodiment is that, when the device is used, firstly, the brake cable body 1 is inserted into the plastic pipe 2, then the sleeve ring 305 is rotated to press the four blades 301, so that the blades 301 are tightly attached to the brake cable body 1, thereby fixing the brake cable body 1 of different sizes, and the rotation of the sleeve ring 305 can flexibly adjust the pressing degree of the blades 301 on the brake cable body 1, thereby adjusting the tightness of the fixing of the brake cable body 1, and the rubber sleeve 304 cooperates to effectively prevent external moisture, dust and other impurities from entering the inside of the guide pipe while adjusting the line, then the shell 7 is located at the opening of the rubber ring 8 at both ends, thereby further enhancing the sealing, dustproof and waterproof effect, finally, under the action of the micro ball bearing 4, the friction between the brake cable and the guide pipe can be significantly reduced, the brake operation is more smooth and labor-saving, and the micro ball bearing 4 and the inner wall of the spiral metal layer 5 have a gap, which prevents excessive extrusion from causing additional stress damage to the strength of the component, then the spiral metal layer 5 provides a certain tension in the guide pipe to ensure that the brake cable body 1 remains stable during operation, and the spiral metal layer 5 can also absorb the vibration and impact during braking, further protecting the stability and reliability of the brake system.
[0036] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or action from another, and do not necessarily require or imply that these entities or actions are in any way mutually exclusive or in any way arranged in any specific order. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0037] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A conduit structure for improving the sensitivity of a brake line, comprising a brake line body (1), characterized in that: The outer surface of the brake line body (1) is sheathed with a plastic tube (2), and both ends of the plastic tube (2) are provided with an adjustable sealing assembly (3), and the adjustable sealing assembly (3) comprises four blades (301) fixedly connected to the outer surface of the plastic tube (2), the outer surfaces of the four blades (301) are threadedly connected with a collar (305), and the interiors of the four blades (301) are provided with a rubber sleeve (304), the outer surface of the plastic tube (2) is sheathed with three equidistantly arranged miniature ball bearings (4), the outer surface of the plastic tube (2) is sheathed with a spiral metal layer (5), the outer surface of the spiral metal layer (5) is sheathed with an annularly arranged metal layer (6), and the outer surface of the annularly arranged metal layer (6) is sheathed with an outer shell (7).
2. The conduit structure for improving brake line sensitivity according to claim 1, characterized in that: The four blades (301) are distributed in a circular array at one end of the plastic tube (2).
3. The conduit structure for improving brake line sensitivity according to claim 1, characterized in that: The outer surfaces of the four blades (301) are all fixedly connected to the first bracket (302), and the outer surface of the rubber sleeve (304) is hung on the outer surface of the first bracket (302).
4. The conduit structure for improving brake line sensitivity according to claim 1, characterized in that: The adjustable sealing assembly (3) further comprises a second bracket (303), the outer surface of the second bracket (303) being fixedly connected to the inner wall of the plastic tube (2), and the outer surface of the rubber sleeve (304) being fixedly connected to the outer surface of the second bracket (303).
5. The conduit structure for improving brake line sensitivity according to claim 1, characterized in that: Two rubber rings (8) are fixedly connected to the inner wall of the outer shell (7), the through holes opened on both sides of the outer shell (7) are adapted to the outer diameter of the plastic tube (2), and the size of the rubber ring (8) is adapted to the outer diameter of the plastic tube (2).
6. The conduit structure for improving brake line sensitivity according to claim 1, characterized in that: The spiral metal layer (5) has an outer shape in the form of a spiral spring, and both ends of the spiral metal layer (5) are fixedly connected to the inner wall of the outer shell (7).
7. The conduit structure for improving brake line sensitivity according to claim 1, characterized in that: The micro ball bearings (4) are distributed in an array on the outer surface of the plastic tube (2), and a gap exists between the micro ball bearings (4) and the inner wall of the spiral metal layer (5).
8. The conduit structure for improving brake line sensitivity according to claim 1, characterized in that: The balls inside the three miniature ball bearings (4) are made of silicon carbide ceramics.