Pulse type cloth bag dust removal device with cooling structure

By introducing a water tank and temperature guide plate structure into the pulse-jet bag filter, the problem of temperature rise during high-temperature flue gas treatment is solved, thereby protecting the filter bags, improving dust removal efficiency, and reducing operation and maintenance costs.

CN223505005UActive Publication Date: 2025-11-04JIANGYIN KAIRUIDA MASCH CO LTD

Patent Information

Application Number
CN202422640126.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-04
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing pulse-jet baghouse dust collectors experience increased internal temperature during high-temperature flue gas treatment, affecting dust removal efficiency and accelerating bag aging and wear.

Method used

The cooling structure adopts an integrated water tank and temperature guide plate. The internal temperature of the device is reduced through a cold water supply system, and the heat exchange area and efficiency are increased through the temperature guide plate and cooling baffle. Combined with the electric cylinder-driven blowpipe, stable dust removal operation is achieved.

Benefits of technology

It effectively reduces the internal temperature of the device, slows down the aging and wear of the filter bags, improves dust removal efficiency and cleaning effect, and reduces operation and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223505005U_ABST
    Figure CN223505005U_ABST
Patent Text Reader

Abstract

The utility model discloses a pulse type cloth bag dust removal device with a cooling structure, relates to the technical field of dust removal devices, and aims to solve the problems that in the prior art, when high-temperature flue gas is subjected to dust removal treatment, the temperature in the device is increased, so that the dust removal efficiency is influenced, and the aging and abrasion of a cloth bag are accelerated. An ash hopper is fixedly installed below the device box body, an air inlet pipe is fixedly installed on one side of the ash hopper and extends into the ash hopper, a first water tank and a second water tank are symmetrically and fixedly installed below the two sides of the device box body respectively, and a water inlet pipe is fixedly installed below one side of the first water tank. A drainage pipe is fixedly installed above one side of the second water tank, a first temperature guide plate and a second temperature guide plate are fixedly installed on the two sides of the lower portion in the device box body along one side of the first water tank and one side of the second water tank respectively, a cooling folded plate is arranged in the device box body, and a water cavity is formed in the cooling folded plate.
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Description

Technical Field

[0001] This utility model relates to the technical field of dust removal devices, specifically a pulse-type bag filter dust collector with a cooling structure. Background Technology

[0002] Pulse jet baghouse dust collectors are a type of dust collection device. They are highly efficient and advanced dust collection equipment that plays an important role in air pollution control and are widely used in industrial dust control fields such as metallurgy, chemical industry, power industry, and building materials industry.

[0003] For example, the authorized patent with announcement number CN209475808U (a pulse bag dust collector): includes a device body, an air inlet pipe on one side of the device body, an air outlet pipe on the opposite side, a bracket inside the device body and located at the lower end of the air outlet pipe, a plurality of filter bags on the bracket, a baffle at the other end of the bracket and near the air inlet pipe, a dust discharge device at the bottom of the device body, a support device at the lower edge of the device body, a pulse jet device at the top of the device body, and a blocking device below the pulse jet device and above the air outlet pipe.

[0004] While the aforementioned existing technologies have barrier devices that can effectively remove dust from the filter bags, they lack a cooling structure. Consequently, when treating high-temperature flue gas, the internal temperature of the device rises, which not only affects the dust removal efficiency but also accelerates the aging and wear of the filter bags, increasing maintenance costs. Therefore, the market urgently needs to develop a pulse-jet bag filter dust collector with a cooling structure to help solve the existing problems. Utility Model Content

[0005] The purpose of this invention is to provide a pulse-jet bag filter with a cooling structure to solve the problem mentioned in the background art that when high-temperature flue gas is treated for dust removal, the internal temperature of the device rises, which not only affects the dust removal efficiency but also accelerates the aging and wear of the filter bags.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a pulse-jet bag filter with a cooling structure, comprising a device housing, a dust hopper fixedly installed at the bottom of the device housing, an air inlet pipe fixedly installed on one side of the dust hopper, and the air inlet pipe extending into the interior of the dust hopper, water tank one and water tank two symmetrically fixedly installed on the lower sides of the device housing, a water inlet pipe fixedly installed on the lower side of one side of water tank one, and a drain pipe fixedly installed on the upper side of one side of water tank two, a temperature guiding plate one and a temperature guiding plate two fixedly installed on both sides of the lower interior of the device housing along one side of water tank one and water tank two, a cooling baffle plate provided inside the device housing, a water cavity provided inside the cooling baffle plate, a pipe one and a pipe two symmetrically fixedly installed on both sides of the cooling baffle plate, both pipe one and pipe two communicating with the water cavity, and the ends of pipe one and pipe two away from the cooling baffle plate communicating with water tank one and water tank two respectively.

[0007] Preferably, a partition is fixedly installed inside the device housing, a plurality of venturi tubes are fixedly installed below the partition, and the upper ends of the venturi tubes extend to the upper surface of the partition. A cloth bag is fixedly installed below the venturi tubes, and an exhaust pipe is fixedly installed on the upper side of one side of the device housing.

[0008] Preferably, an equipment box is fixedly installed on the upper side of the other side of the device housing. The equipment box is equipped with a pulse mechanism, which includes an air tank, an electromagnetic pulse valve, and a gas pipe. One end of the gas pipe extends into the interior of the device housing.

[0009] Preferably, a blowpipe is provided at the top of the device housing, a hose is fixedly installed on one side of the blowpipe, one end of the hose is fixedly connected to a gas pipe, and multiple jet nozzles are fixedly installed below the blowpipe, the number of jet nozzles being the same as the number of venturi tubes and their positions corresponding.

[0010] Preferably, a U-shaped plate is fixedly installed on the upper part of the device housing, and an electric cylinder is fixedly installed on the upper part of the U-shaped plate. The push rod end of the electric cylinder slides through the U-shaped plate and is fixedly connected to the blow pipe. Guide rods are symmetrically arranged on both sides of the electric cylinder, and the lower end of the guide rod slides through the U-shaped plate and is fixedly connected to the blow pipe.

[0011] Preferably, a temperature-conducting plate three is fixedly installed below the cooling baffle, and the temperature-conducting plate three is made of die-cast aluminum alloy material.

[0012] Preferably, an ash discharge cylinder is fixedly installed below the ash hopper, and a sealing plate is movably inserted inside the ash discharge cylinder.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model effectively solves the problem of internal temperature rise during dust removal of high-temperature flue gas by integrating water tank one and water tank two, along with corresponding temperature guiding plates and cooling baffles. An external cold water supply device provides cold water to water tank one through an inlet pipe, and the cooling energy is transferred to the inside of the device through temperature guiding plates one and two. Simultaneously, the water cavity inside the cooling baffles and its connected piping system not only increase the heat exchange area but also improve the heat exchange efficiency, thereby effectively reducing the internal temperature of the device, slowing down the aging and wear rate of the filter bags, extending their service life, and significantly reducing operation and maintenance costs.

[0015] 2. This utility model installs an electric cylinder above the U-shaped plate inside the device housing, and the push rod end of the electric cylinder is fixedly connected to the blow pipe, which can drive the blow pipe to move up and down, thereby achieving stable dust removal operation. By symmetrically setting guide rods on both sides of the electric cylinder, the stability of the blow pipe during movement is increased, preventing poor dust removal effect caused by shaking or deviation, and helping to improve dust removal efficiency.

[0016] 3. This utility model features a heat-conducting plate three fixedly installed below the cooling baffle. The heat-conducting plate three is made of die-cast aluminum alloy material, which has good thermal conductivity, improves heat exchange efficiency, and enhances the cooling effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a pulse-type bag filter with a cooling structure according to the present invention.

[0018] Figure 2 This is a cross-sectional view of the device housing of this utility model;

[0019] Figure 3 This is a cross-sectional view of the cooling baffle of this utility model;

[0020] Figure 4 This is a schematic diagram of the cooling baffle of this utility model.

[0021] In the diagram: 1. Device housing; 2. Air inlet pipe; 3. Ash hopper; 4. Ash discharge cylinder; 5. Exhaust pipe; 6. Water inlet pipe; 7. Water tank one; 8. Water tank two; 9. Drain pipe; 10. Temperature guide plate one; 11. Pipe one; 12. Cooling baffle; 1201. Water chamber; 1202. Temperature guide plate three; 13. Pipe two; 14. Temperature guide plate two; 15. Filter bag; 16. Venturi tube; 17. Partition plate; 18. Equipment box; 19. Air manifold; 20. Electromagnetic pulse valve; 21. Gas pipe; 22. Hose; 23. Purge pipe; 24. U-shaped plate; 25. Electric cylinder; 26. Guide rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Please see Figure 1-4 This utility model provides an embodiment of a pulse-jet bag filter dust collector with a cooling structure, comprising a device housing 1, a dust hopper 3 fixedly installed at the bottom of the device housing 1, an air inlet pipe 2 fixedly installed on one side of the dust hopper 3, and the air inlet pipe 2 extending into the interior of the dust hopper 3; water tank 1 7 and water tank 2 8 symmetrically fixedly installed on the lower sides of the device housing 1, respectively; a water inlet pipe 6 fixedly installed on the lower side of one side of water tank 1 7, the water inlet pipe 6 being connected to a cold water supply device; and a drain pipe 9 fixedly installed on the upper side of one side of water tank 2 8; and drain pipes 9 extending along the lower sides of the interior of the device housing 1. Temperature-conducting plates 10 and 14 are fixedly installed on one side of water tank 7 and water tank 8, respectively. Both temperature-conducting plates 10 and 14 are made of die-cast aluminum alloy. Cooling baffle 12 is set inside the device box 1. Water cavity 1201 is set inside the cooling baffle 12. Pipe 11 and pipe 2 13 are symmetrically fixedly installed on both sides of the cooling baffle 12. Pipe 11 and pipe 2 13 are connected to water cavity 1201. The ends of pipe 11 and pipe 2 13 away from cooling baffle 12 are connected to water tank 7 and water tank 8, respectively.

[0024] During operation, high-temperature flue gas is input through inlet pipe 2. Cold water is supplied to water tank 7 through inlet pipe 6 using an external cold water supply device. Then, water is delivered to water tank 8 through pipe 11, cooling baffle 12, and pipe 2 13. The cooling capacity of the water is transferred to the inside of the device through temperature guide plate 10 and temperature guide plate 2 14. At the same time, the cooling baffle 12 with water cavity 1201 is not only located inside the device housing 1 but also above the outlet of inlet pipe 2, which can directly exchange heat with the high-temperature flue gas. This increases the heat exchange area and improves the heat exchange efficiency, thereby effectively reducing the temperature inside the device, effectively slowing down the aging and wear rate of the filter bags, extending the service life of the filter bags, and thus significantly reducing operation and maintenance costs.

[0025] Furthermore, a partition 17 is fixedly installed inside the device housing 1, and multiple venturi tubes 16 are fixedly installed below the partition 17, with the upper ends of the venturi tubes 16 extending to the upper surface of the partition 17. A filter bag 15 is fixedly installed below the venturi tubes 16, and an exhaust pipe 5 is fixedly installed on the upper side of one side of the device housing 1. Through the combination of the venturi tubes 16 and the filter bag 15, particulate matter in the flue gas can be filtered more effectively, improving the dust removal effect.

[0026] Furthermore, an equipment box 18 is fixedly installed on the upper side of the other side of the device housing 1. The equipment box 18 is equipped with a pulse mechanism, and a pulse controller is fixedly installed at the front end of the equipment box 18. The pulse mechanism includes an air tank 19, an electromagnetic pulse valve 20, and a gas pipe 21. The input and output ends of the electromagnetic pulse valve 20 are connected to the air tank 19 and the gas pipe 21, respectively. One end of the gas pipe 21 extends into the interior of the device housing 1. A blowpipe 23 is installed on the upper side of the interior of the device housing 1. A hose 22 is fixedly installed on one side of the blowpipe 23. One end of the hose 22 is fixedly connected to the gas pipe 21. Multiple jet nozzles are fixedly installed below the blowpipe 23. The number of jet nozzles is the same as that of the Venturi tubes 16 and their positions correspond to each other. The pulse mechanism controls the gas release of the air tank 19 through the electromagnetic pulse valve 20, and uses the gas pipe to deliver high-pressure gas to the blowpipe 23. The jet nozzles clean the filter bag 15, which can prevent the filter bag 15 from clogging.

[0027] Furthermore, a U-shaped plate 24 is fixedly installed on the upper part of the device housing 1, and an electric cylinder 25 is fixedly installed on the upper part of the U-shaped plate 24. The push rod end of the electric cylinder 25 slides through the U-shaped plate 24 and is fixedly connected to the blow pipe 23. Guide rods 26 are symmetrically arranged on both sides of the electric cylinder 25. The lower end of the guide rod 26 slides through the U-shaped plate 24 and is fixedly connected to the blow pipe 23. The electric cylinder 25 is fixedly connected to the blow pipe 23 through the push rod, which can drive the blow pipe 23 to move up and down, thereby realizing a stable dust cleaning operation. The setting of the guide rod 26 increases the stability of the blow pipe 23 during the movement process, prevents poor dust cleaning effect caused by shaking or deviation, and helps to improve dust cleaning efficiency.

[0028] Furthermore, a heat-conducting plate 3 1202 is fixedly installed below the cooling baffle 12. The heat-conducting plate 3 1202 is made of die-cast aluminum alloy material, which has good thermal conductivity, improves heat exchange efficiency, and enhances the cooling effect.

[0029] Furthermore, a dust discharge cylinder 4 is fixedly installed below the dust hopper 3. A sealing plate is inserted into the inside of the dust discharge cylinder 4. The dust discharge cylinder 4 allows the dust in the dust hopper to be discharged easily, while the sealing plate makes it easy to seal or open the dust discharge cylinder 4, increasing the flexibility of dust discharge.

[0030] Working principle: During use, high-temperature flue gas enters the ash hopper 3 through the inlet pipe 2. At the same time, the external cold water supply equipment supplies cold water to the water tank 7 through the water inlet pipe 6. The cold water enters the water chamber 1201 of the cooling baffle 12 through the pipe 11. After exchanging heat with the high-temperature flue gas, it flows into the water tank 8 through the pipe 13. Through heat exchange, the internal temperature of the device is effectively reduced, and the aging of the filter bag is slowed down. Then the flue gas continues to rise and passes through the filter bag 15 to filter out particulate matter. The clean gas is discharged through the exhaust pipe 5.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A pulse-jet bag filter with a cooling structure, comprising a device housing (1), characterized in that: A dust hopper (3) is fixedly installed at the bottom of the device housing (1). An air inlet pipe (2) is fixedly installed on one side of the dust hopper (3) and extends into the interior of the dust hopper (3). Water tank 1 (7) and water tank 2 (8) are symmetrically fixedly installed on the lower sides of the device housing (1). A water inlet pipe (6) is fixedly installed on the lower side of one side of water tank 1 (7). A drain pipe (9) is fixedly installed on the upper side of one side of water tank 2 (8). The lower sides of the interior of the device housing (1) are respectively along one side of water tank 1 (7) and water tank 2 (8). A temperature-conducting plate 1 (10) and a temperature-conducting plate 2 (14) are fixedly installed. A cooling baffle (12) is provided inside the device box (1). A water cavity (1201) is provided inside the cooling baffle (12). Pipe 1 (11) and pipe 2 (13) are fixedly installed symmetrically on both sides of the cooling baffle (12). Pipe 1 (11) and pipe 2 (13) are both connected to the water cavity (1201). The ends of pipe 1 (11) and pipe 2 (13) away from the cooling baffle (12) are connected to water tank 1 (7) and water tank 2 (8) respectively.

2. The pulse-jet bag filter with a cooling structure according to claim 1, characterized in that: A partition (17) is fixedly installed inside the device housing (1). Multiple venturi tubes (16) are fixedly installed below the partition (17), and the upper end of the venturi tubes (16) extends to the upper surface of the partition (17). A cloth bag (15) is fixedly installed below the venturi tubes (16). An exhaust pipe (5) is fixedly installed on the upper side of one side of the device housing (1).

3. A pulse-jet bag filter with a cooling structure according to claim 2, characterized in that: An equipment box (18) is fixedly installed on the upper side of the other side of the device box (1). A pulse mechanism is provided inside the equipment box (18). The pulse mechanism includes an air bag (19), an electromagnetic pulse valve (20), and a gas pipe (21). One end of the gas pipe (21) extends into the interior of the device box (1).

4. A pulse-jet bag filter with a cooling structure according to claim 3, characterized in that: A blow pipe (23) is provided above the inside of the device housing (1). A hose (22) is fixedly installed on one side of the blow pipe (23). One end of the hose (22) is fixedly connected to the gas pipe (21). Multiple jet heads are fixedly installed below the blow pipe (23). The number of jet heads is the same as that of the Venturi tubes (16) and their positions correspond to each other.

5. A pulse-jet bag filter with a cooling structure according to claim 4, characterized in that: A U-shaped plate (24) is fixedly installed on the upper part of the device housing (1). An electric cylinder (25) is fixedly installed on the upper part of the U-shaped plate (24). The push rod end of the electric cylinder (25) slides through the U-shaped plate (24) and is fixedly connected to the blow pipe (23). Guide rods (26) are symmetrically arranged on both sides of the electric cylinder (25). The lower end of the guide rod (26) slides through the U-shaped plate (24) and is fixedly connected to the blow pipe (23).

6. A pulse-jet bag filter with a cooling structure according to claim 1, characterized in that: A temperature-conducting plate three (1202) is fixedly installed below the cooling baffle (12), and the temperature-conducting plate three (1202) is made of die-cast aluminum alloy material.

7. A pulse-jet bag filter with a cooling structure according to claim 1, characterized in that: A ash discharge cylinder (4) is fixedly installed below the ash hopper (3), and a sealing plate is movably inserted inside the ash discharge cylinder (4).

Citation Information

Patent Citations

  • Pulse type cloth bag dust removal device

    CN209475808U

Cited By

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    CN122076112A

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    CN122076112B